ABB ACS530 Firmware Manual
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ABB ACS530 Firmware Manual

ABB ACS530 Firmware Manual

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ABB general purpose drive
ACS530 standard control program
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Summary of Contents for ABB ACS530

  • Page 1 — ABB general purpose drive ACS530 standard control program Firmware manual...
  • Page 2 Related doucments are listed on page 12.
  • Page 3 Table of contents 1. Introduction to the manual ACS530 Standard control program 2. Control panel Firmware manual 3. Application macros 4. Function description 5. Parameter data 6. Parameter 7. Fieldbus control 8. Fault tracing Control chain diagrams...
  • Page 4 3AXD50000728268 Rev E Effective Date: 2023-02-09...

  • Page 5: Table Of Contents

    ABB standard macro ............30 Default control connections for the ABB standard macro ......31 3- wire macro .
  • Page 6 6 Table of contents Hand/PID macro ............44 Default control connections for the Hand/PID macro .
  • Page 7 Table of contents 7 Programmable protection functions ......... 90 Automatic fault resets .
  • Page 8 State transition diagrams ........... 328 State transition diagram for the ABB Drives profile ......328 Reference value .
  • Page 9 Table of contents 9 Discrete inputs (1xxxx reference set) ......... . 336 Error code registers (holding registers 400090…400100) .
  • Page 10 10 Table of contents...

  • Page 11: Introduction To The Manual

    Applicability This manual applies to the ACS530 standard control program (version 2.16.0.7 or Higher versions of the software). Check system information or parameters on the control panel 07.05 Firmware version...

  • Page 12: Contents Of The Manual

    (inside of the back cover, page 375) describes how to make product and service inquiries, get information on product training, provide feedback on ABB Drives manuals and find documents on the Internet. Related documents You can find manuals and other product documents in PDF format on the Internet.
  • Page 13 Drive composer PC tool user manual 3AUA0000094606 Capacitor reforming instructions 3BFE64059629 NETA-21 remote monitoring tool user's manual 3AUA0000096939 NETA-21 NETA-21 remote monitoring tool installation 3AUA0000096881 and start-up guide The code below open online listing of the manuals applicable to the product. ACS530-01 manuals...

  • Page 14: Terms And Abbreviations

    Terms and abbreviations Term/Abbreviation Explanations ACS-AP-X Assistant control panel, advanced operating keypad for communication with the drive. Types supported by ACS530: ACS-AP-I, ACS-AP-S and ACS-AP-W. ACS-BP-S Basic-type control panel, basic operator keypad for communication with the drive, it is a standard configuration of drive.

  • Page 15: Network Security Disclaimer

    For damage or loss due to the above security violation, unauthorized access, interference, intrusion, leakage and or theft of data or information, ABB and subsidiaries shall not assume any liability.
  • Page 16 16 Introduction to the manual...

  • Page 17: Control Panel

    The images and instructions are based on the use of the basic control panel with an ACS530 drive equipped with the Standard control program. Note that there may be differences if you use the basic control panel with other equipment or program versions.

  • Page 18: Attach And Remove The Control Panel

    18 Control panel Attach and remove the control panel You can attach the control panel directly to the drive, or use a separate mounting kit. To attach the control panel to a drive: 1. Place the bottom end of the control panel into the slot in the drive.

  • Page 19: Control Panel Use

    Control panel 19 Control panel use 1. Control panel lock clip - press down to remove the panel. 2. Display - shows the selected settings and menus. 3. RJ-45 connector slot on the back of the panel. 4. Back button - move back in menus and select settings.

  • Page 20: Options Menu

    20 Control panel Options menu 1. Reference frequency 2. Rotation direction - forward or reverse 3. Active fault 4. Active warning Start and stop the drive To start the drive, press the Start button on the basic control panel. To stop the drive, press the Stop button on the basic control panel.

  • Page 21: Set The Speed Or Frequency Reference

    Control panel 21 Set the speed or frequency reference 1. In Options menu , move to the frequency reference item with the arrow buttons. 2. Press the OK button to open the item. 3. Press the arrow buttons to set the frequency. 4.

  • Page 22: Set The Drive Parameters

    22 Control panel Set the drive parameters 1. Select Main menu from Home view 46.0Hz 46.00 2. The Main menu opens. 3. Scroll up or down in the menu to the Parameters submenu, and press the OK button. 4. Select the complete parameters list, or 5.

  • Page 23: Backup

    Control panel 23 Backup 1. Select Main menu from Home view 46.0Hz 2. The Main menu opens. 46.00 3. Scroll the menu to the Backup submenu and press the OK button. 4. Select to back up from the drive to the panel, or 5.

  • Page 24: Main" Menu

    24 Control panel “Main” menu 1. Motor data - motor parameters 2. Motor control - motor behavior settings 3. Application macros - presetting for I/O settings and fieldbus 4. Diagnostics - faults, warnings, fault log and connection status 5. Energy efficiency - energy savings 6.

  • Page 25: Submenus

    Control panel 25  Submenus The Main menu items have a submenu where you can change settings and set actions. Some submenus also have menus and/or option lists. The content of the submenus depend on the drive type. Motor Data 1.
  • Page 26 26 Control panel The connection macros available depends on the drive Connection macros type. 1. ABB Standard (2-wire) 2. Hand/Auto 3. Hand / PID 4. 3-wire macro 5. Alternate macro 6. Motor potentiometer 7. PID 8. Control panel PID 9. PFC 10.
  • Page 27 Control panel 27 Backup 1. Backup from the drive to the control panel. 2. restore the back up from the panel to the drive. A progress view is shown during the backup. Parameters 1. Complete parameter list - Groups menu with complete parameters and parameter levels 2.

  • Page 28: Fault And Warning Messages

    28 Control panel Fault and warning messages A fault message The display shows fault messages if a problem has been detected. A fault message needs your 46.0Hz immediate attention. 1. Identify and eliminate the cause. 2. Refer to the relevant for more information on the fault.

  • Page 29: Application Macros

    Application macros 29 Application macros What this chapter contains This chapter describes the intended use, operation and default control connections of the application macros. At the end of chapter there are tables showing those parameter default values (not the same for all macros). Get an Overview Control macros are sets of default parameter values suitable for a certain control configuration.

  • Page 30: Abb Standard Macro

    30 Application macros ABB standard macro This is the default macro. It is a 2-wire I/O configuration with three constant frequency references and applicable for normal control purpose. One signal is used to start or stop the motor and another to select the direction.

  • Page 31: Default Control Connections For The Abb Standard Macro

    Application macros 31  Default control connections for the ABB standard macro Reference voltage and analog inputs and outputs Signal cable shield (screen) 1) 4) External frequency reference1 0…10 V 1…10 kohm AGND Analog input circuit common +10V +10 V DC Reference voltage...
  • Page 32 7) Note: Use shielded twisted-pair cables for digital signals. 8) Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables. For cable connection and drive operation, refer to the control connection in ACS530 hardware manual. Input signals •...

  • Page 33: 3- Wire Macro

    Application macros 33 3- wire macro This macro is used when the drive is controlled using momentary push-buttons. To enable the macro, set the value of parameter 96.04 Macro select wire.  Default control connections for the 3-wire macro Reference power and analog inputs and outputs Signal cable shield (screen) External frequency reference 1: 0…10V 1…10 kohm...
  • Page 34 34 Application macros Terminal size: B0…R9: 0.14…1.5 mm (All terminals) Tightening torque: 0.5…0.6 N·m (0.4 lbf·ft) Notes: See reference group 28 Frequency reference chain. DI4 DI5 Operation/Parameter Set frequency through AI1 28.26 Constant frequency 1 28.27 Constant frequency 2 28.28 Constant frequency 3 Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

  • Page 35: Alternate Macro

    Application macros 35 Alternate macro This macro provides an I/O configuration where one signal starts the motor in the forward direction and another signal to start the motor in the reverse direction. To enable the macro, set the value of parameter 96.04 Macro select to Alternate.

  • Page 36: Default Control Connections For The Alternate Macro

    36 Application macros  Default control connections for the Alternate macro Reference power and analog inputs and outputs Signal cable shield (screen) External frequency reference 1:0…10 V 1…10 kohm AGND Analog input circuit, common use +10V +10 V DC Reference voltage Not configured AGND Analog input circuit, common use...
  • Page 37 Application macros 37 Notes: See reference group 28 Frequency reference chain. DI3 DI4 Operation/Parameter Set frequency through AI1 28.26 Constant frequency 1 28.27 Constant frequency 2 28.28 Constant frequency 3 See reference group 28 Frequency reference chain. DI5 Ramp Parameter 28.72 Freq acceleration time 1 28.73 Freq deceleration time 1 28.74 Freq acceleration time 2...

  • Page 38: Motor Potentiometer Macro

    38 Application macros Motor potentiometer macro This macro provides a way to adjust the speed with the help of two-push buttons, or a cost-effective interface for PLCs that vary the speed of the motor using only digital signals. To enable the macro, set the value of parameter 96.04 Macro select Motor potentiometer.

  • Page 39: Default Control Connections For The Motor Potentiometer Macro

    Application macros 39  Default control connections for the Motor potentiometer macro Reference power and analog inputs and outputs Signal cable shield (screen) Not configured AGND Analog input circuit, common use +10V +10 V DC Reference voltage Not configured AGND Analog input circuit, common use Max.
  • Page 40 40 Application macros Notes: If DI3 and DI4 are both active or inactive, the frequency reference is unchanged. The existing frequency reference is stored during stop and power down. See reference 28.26Constant frequency Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

  • Page 41: Hand/Auto Macro

    Application macros 41 Hand/Auto macro This macro can be used when switching between two external control devices is needed. Both external control device have their own control and reference signals. One signal is used to switch between these two. To enable the macro, set the value of parameter 96.04 Macro select to Hand/Auto.

  • Page 42: Default Control Connections For The Hand/Auto Macro

    42 Application macros  Default control connections for the Hand/Auto macro Reference power and analog inputs and outputs Signal cable shield (screen) External frequency reference (hand): 0…10 V 1…10 kohm AGND Analog input circuit, common use +10V +10 V DC Reference voltage External frequency reference (auto):4…20 AGND Analog input circuit, common use...
  • Page 43 Application macros 43 Notes: The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive auxiliary voltage output, see chapter Electrical installation”, section Connection examples of two-wire and three-wire sensors in the Hardware manual of the drive.

  • Page 44: Hand/Pid Macro

    44 Application macros Hand/PID macro This macro controls the drive with the built-in process PID controller. In addition this macro has a second control location for the direct frequency control mode. To enable the macro, set the value of parameter 96.04 Macro select to Hand/PID.

  • Page 45: Default Control Connections For The Hand/Pid Macro

    Application macros 45  Default control connections for the Hand/PID macro Reference power and analog inputs and outputs Signal cable shield (screen) External hand reference or PID 1…10 kohm AGND Analog input circuit, common use +10V +10 V DC Reference voltage PID feedback: 4…20 mA AGND Analog input circuit, common use...
  • Page 46 46 Application macros Notes: Hand: 0...10 V -> Frequency reference. PID: 0…10 V -> 0…100% PID set point. The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive auxiliary voltage output, see chapter Electrical installation, section Connection examples of two-wire and three-wire sensors in the Hardware manual of the drive.

  • Page 47: Pid Control Macro

    Application macros 47 PID control macro This macro provides parameter settings for closed-loop control systems such as pressure control, flow control, etc. To enable the macro, set the value of parameter 96.04 Macro select to PID.

  • Page 48: Default Control Connections For Pid Control Macro

    48 Application macros  Default control connections for PID control macro Reference power and analog inputs and outputs Signal cable shield (screen) PID set value : 0…10 V 1…10 kohm AGND Analog input circuit, common use +10V +10 V DC Reference voltage PID feedback: 4…20 mA AGND Analog input circuit, common use...
  • Page 49 Application macros 49 Notes: Hand: 0...10 V -> Frequency reference. PID: 0…10 V -> 0…100% PID set point. The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive auxiliary voltage output, see chapter Electrical installation, section Connection examples of two-wire and three-wire sensors in the Hardware manual of the drive.

  • Page 50: Pfc Macro

    50 Application macros PFC macro Regulate control logic of multiple pumps and fans by drive relay output. Activate PFC macro by selecting basic setting menu, or activate the macro by setting parameter 96.04 Macro select PFC. PFC function will be available only when the external 2 is selected.

  • Page 51: Default Control Connections For The Pfc Macro

    Application macros 51  Default control connections for the PFC macro Reference power and analog inputs and outputs Signal cable shield (screen) PID setpoint : 0…10 V 1…10 kohm AGND Analog input circuit, common use +10V +10 V DC Reference voltage PID feedback : 4…20 mA AGND Analog input circuit, common use...
  • Page 52 52 Application macros Notes: The signal source is powered externally. See the manufacturer’s instructions. See chapter Electrical installation in hardware manual in case of supplying power by relay with drive auxiliary voltage output. Ground the outer shields of cable 360 degrees by controlling grounding clamp on cable grounding shelf.

  • Page 53: Spfc Macro

    Application macros 53 SPFC macro Regulate control logic of multiple pumps and fans by drive relay output. activate SPFC macro by selecting basic setting menu, or activate the macro 96.04 Macro select by setting parameter SPFC macro. SPFC function is valid only when choosing EXT 2...

  • Page 54: Default Control Connections For The Spfc Macro

    54 Application macros  Default control connections for the SPFC macro Reference power and analog inputs and outputs Signal cable shield (screen) PID setpoint : 0…10 V 1…10 kohm AGND Analog input circuit, common use +10V +10 V DC Reference voltage PID feedback : 4…20 mA AGND Analog input circuit, common use...
  • Page 55 Application macros 55 Terminal size: B0…R9: 0.14…1.5 mm (All terminals) Tightening torque: 0.5…0.6 N·m (0.4 lbf·ft) Notes: Hand: 0...10 V -> Frequency reference. PID: 0…10 V -> 0…100% PID set point. The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive auxiliary voltage output, see chapter Electrical installation, section Connection examples of two-wire and three-wire sensors in the Hardware manual of the drive.

  • Page 56: Control Panel Pid Macro

    56 Application macros Control panel PID macro  Default control connections for PID control macro Reference power and analog inputs and outputs Signal cable shield (screen) Not configured AGND Analog input circuit, common use +10V +10 V DC Reference voltage Actual PID feedback: 4…20 mA AGND Analog input circuit, common use...
  • Page 57 Application macros 57 Terminal size: B0…R9: 0.14…1.5 mm (All terminals) Tightening torque: 0.5…0.6 N·m (0.4 lbf·ft) Notes: Hand: 0...10 V -> Frequency reference. PID: 0…10 V -> 0…100% PID set point. The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive auxiliary voltage output, see chapter Electrical installation , section Connection examples of two-wire and three-wire sensors in the Hardware manual of the drive.

  • Page 58: Application Macros

    Parameter default values for different macros Parameter chapter gives default values for all parameters of ABB standard macro (factory macro). For other macros, some parameters have different default values. The table below lists the default values of these parameters for each macro.
  • Page 59 Application macros 59 96.04 Macro Hand/Auto 14 = 16 = 15 = Panel PID 18 = SPFC select 10.24 RO1 Ready run Ready run Running Ready run Running source 10.27 RO2 Running Running 15 = Fault (-1) Running 43=PFC1 source 10.30 RO3 15 = Fault (-1)
  • Page 60 60 Application macros 96.04 Macro select 11 = 3- wire 12 = Alternate 13 = Motor standard potentiometer Hand/Auto 22.71 Motor inhibited inhibited inhibited Enabled inhibited potentiometer (init at power- function 22.73 Motor potentiometer up selected selected selected selected source 22.74 Motor =Not potentiometer...
  • Page 61 Application macros 61 96.04 Macro select 14 = 16 = 15 = Panel PID 18 = SPFC Hand/Auto 22.71 Motor inhibited inhibited inhibited inhibited inhibited potentiometer function 22.73 Motor Not selected potentiometer up selected selected selected selected source 22.74 Motor Not selected potentiometer selected...
  • Page 62 62 Application macros...

  • Page 63: Function Description

    Local control vs. external control The ACS530 has two main control locations: external and local. The control location is selected with the Loc/Rem key on the control panel or in the PC tool.

  • Page 64: Local Control

    64 Function description  Local control The control commands are given from the control panel keypad or from a PC equipped with Drive composer when the drive is in local control. Local control is mainly used for debugging and service. The control panel always overrides the external control signal sources when used in local mode.
  • Page 65 Function description 65 Settings • Parameters 19.11 Ext1/Ext2 sel (page 128); 20.01…20.10 (page 172). Motor potentiometer The motor potentiometer is, in effect, a counter whose value can be adjusted up and down using two digital signals selected by parameters 22.73 Motor potentiometer up source 22.74 Motor potentiometer down source.

  • Page 66: Operating Modes Of The Drive

    66 Function description Operating modes of the drive The drive can operate in several operating modes with different types of reference. The control mode is selectable for each control location (Local, EXT1 and EXT2) in parameter group 19 Operation mode. The following is a general representation of the reference types and control chains.

  • Page 67: Converter Configuration And Programming

    Function description 67 Converter configuration and programming The drive control program performs the main control functions, including frequency control, drive logic (start/stop), I/O, feedback, communication and protection functions. Control program functions are configured and programmed with parameters. Drive control program Frequency control Converter logic I/O interfaces...

  • Page 68: Motor Control

    68 Function description Motor control  Motor type The drive supports asynchronous AC induction motor.  Reference ramping Acceleration and deceleration ramping times can be set individually for frequency reference. Under a frequency reference, the ramps are defined as the time needed for the drive to accelerate or decelerate zero frequency and parameter 46.02 Frequency fieldbus scaled...

  • Page 69: Scalar Control

    Function description 69 The critical frequency function prevents the reference from dwelling within a critical band for extended times. When a changing reference (28.96 frequency reference 7 actual value) enters a critical range, the output of the function freezes (28.01 frequency reference) until the reference exits the range.

  • Page 70: U/F Ratio

    70 Function description  U/f ratio The voltage/frequency function is only available in scalar control mode (using frequency control). The function has two modes: linear and squared. In linear mode, the ratio of voltage to frequency is constant below the field weakening point.
  • Page 71 Function description 71 set by parameter 21.10 DC current reference. When the reference exceeds parameter 21.21 DC hold frequency, normal drive operation continues. Motor speed DC hold Reference 21.21 DC hold frequency Settings Parameter 21.08 DC current control. Pre-heating (Motor heating) The pre-heating function keeps the motor warm and prevents condensation inside the motor by feeding it with DC current when the drive has been stopped.

  • Page 72: Energy Optimization

    72 Function description Notes: • In applications where the motor keeps rotating for a long time after the modulation is stopped, it is recommended to use ramp stop with pre-heating to prevent a sudden pull at the rotor when the pre-heating is activated. •...
  • Page 73 Function description 73 Settings Parameters 97.01 Switching frequency reference 97.02 Minimum switching frequency (page 307).

  • Page 74: Application Control

    74 Function description Application control  Application macros Control macros are predefined parameter edits and I/O configurations. See Application macros Chapter (page 29).  Process PID control There is an embedded process PID controller in the drive. The controller can be used to control process such as pressure or flow in the pipe or fluid level in the container.
  • Page 75 Function description 75 Configuration of the process PID controller 1. PID controller during activation: PID - PID control 2. Selection of feedback source: PID - feedback value 3. Select a setpoint source PID - setpoint 4. Set the gain, integration time, derivation time: PID - parameter setting 5.

  • Page 76: Function Description

    76 Function description Setpoint Sleep boost time (40.45) Sleep boost step (40.46) Times Wake-up delay Actual value (40.48) Non-inverted (40.31 Not inverted (Ref - Fbk)) Wake-up level ( Setpoint - Wake-up deviation [40.47]) Times Actual value Wake-up level ( Setpoint + Wake-up deviation [40.47]) Inverted (40.31 Inverted (Fbk -...

  • Page 77: Pump And Fan Control (Pfc)

    Function description 77 Settings • Parameter 96.04 Macro select (macro selection) • Parameter groups 40 Process PID set 1 (page 240) and 41 Process PID set 2 (page 255).  Pump and fan control (PFC) Pump and fan control (PFC) is used in pump or fan systems consisting of one drive and multiple pumps or fans /.

  • Page 78: User Lock

    For the better network security, you should set a master password to prevent parameter value change and / or download of firmware and other files. Warning! For damage or loss due to failure of user lock activation by new password, ABB will not assume any liability. See Network Security Disclaimer (page 15).

  • Page 79: Mechanical Brake Control

    Function description 79 The parameter 96.100…96.102 will be visible again after turning on the lock and entering the password 96.02 Passcode. Settings Parameter 96.02 (page 241) and 96.100…96.102 (page 248).  Mechanical brake control A mechanical brake can be used for holding the motor and driven machinery at zero speed when the drive is stopped, or not powered.
  • Page 80 80 Function description Brake state diagram (from any state) (from any state) BRAKE DISABLED BRAKE CLOSED BRAKE OPENING BRAKE CLOSING BRAKE OPEN BRAKE CLOSING DELAY BRAKE CLOSING WAIT State descriptions State name Description BRAKE DISABLED Brake control is disabled (Parameter 44.06 Brake control enable = 0, 44.01...
  • Page 81 Function description 81 State change conditions ( Brake control disabled (Parameter 44.06 Brake control enable→ 0). 06.11 Main status word, bit 2 = 0. Brake has been requested to open. 44.08 BRAKE OPENING DELAY has elapsed. Brake has been requested to close. Motor speed is below closing speed 44.14 Brake close level.

  • Page 82: Timed Function

     Timed function With basic panel used in ACS530, you should synchronize the clock through the EFB or a fieldbus module. Set parameter 34.10 Timed functions enable to Disable to disable the timed functions if they are not used. You can also set the system time manually or connect an assistant control panel to the drive to synchronize the clock.

  • Page 83: Override Mode

    Function description 83 Settings Parameter group 34 Timed functions (page 218).  Override mode No.70 parameter group defines activation signal, operating frequency and enabling method of the override mode. After the override mode is activated by digital input, the acceleration or declaration will change to preset override operation frequency.

  • Page 84: User Load Curve

    84 Function description FA82 Delete safe torque 2 Settings Parameter group 70 Override (page 282).  User load curve The User load curve provides a supervisory function that monitors an input signal as a function of frequency or speed, and load. It shows the status of the monitored signal and can give a warning or fault based on the violation of a user defined profile.

  • Page 85: Dc Voltage Control

    Function description 85 Overload can be for example used to monitor for a saw blade hitting a knot or fan load profiles becoming too high. Underload can be for example used to monitor for load dropping and breaking of conveyer belts or fan belts. Settings and diagnostics Parameter group: 37 User load curve...

  • Page 86: Voltage Control And Trip Limits

    86 Function description Note: Units equipped with a main contactor must be equipped with a hold circuit (e.g. UPS) to keep the contactor control circuit closed during a short supply break. input power (N·m) (Hz) (Vdc) t (s) 11.2 15.4 = intermediate circuit voltage of the drive, f = output frequency of the drive, T = motor...

  • Page 87: Brake Chopper

    Function description 87 approximately 1.35 times the line-to-line supply voltage, and is displayed by parameter 01.11 DC voltage. The following diagram shows the relation of selected DC voltage levels. Note that the absolute voltages vary according to drive/inverter type and AC supply voltage range. Overvoltage fault level (1.3 ×...

  • Page 88: Safety And Protections

    For more information, contact your local ABB representative. • After an emergency stop signal is detected, the emergency stop function cannot be canceled even though the signal is canceled.

  • Page 89: Motor Thermal Protection

    Function description 89 Settings • Parameter 21.04 Emergency stop mode (page 182), 21.05 Emergency stop source (page 182), 23.23 Emergency stop time (page 189) and 31.36 Screen auxiliary fan fault (page 210).  Motor thermal protection The control program features two separate motor temperature monitoring functions. The temperature data sources and warning/trip limits can be set up independently for each function.

  • Page 90: Programmable Protection Functions

    90 Function description Settings • Parameter group 35 Motor thermal protection(page 224).  Programmable protection functions External events (parameters 31.01…31.10) Five different event signals from the process can be connected to selectable inputs to generate trips and warnings for drive equipments. When the signal is lost, one external event occurred (fault, warning or only log entries).

  • Page 91: Automatic Fault Resets

    Function description 91 Local control loss detection (parameter 49.05) The parameter selects how the drive reacts to a control panel or PC tool communication break. AI supervision (parameters 12.03…12.04) The parameters select how the drive reacts when an analog input signal moves out of the minimum and/or maximum limits specified for the input.

  • Page 92: Diagnostics

    92 Function description Diagnostics  Signal supervision Six signals can be selected to be supervised by this function. Whenever a supervised signal exceeds or falls below predefined limits, a bit in 32.01 Supervision status word is activated, and a warning or fault generated. The supervised signal is low-pass filtered.
  • Page 93 Function description 93 sorted into 10 read-only parameters according to their amplitude. Each parameter represents an amplitude range 10 age points wide, and displays the age of the collected samples that have fallen within that range. You can view this graphically with the assistant control panel or the Drive composer PC tool.

  • Page 94: Other

    94 Function description Other  Backup and restore You can make backups of the settings manually to the assistant panel. You can restore a backup to another drive, or a new drive replacing a faulty one. You can make backups and restore on the panel or with the Drive composer PC tool. Backup Manual backup Make a backup when necessary, for example, after you have started up the drive or...

  • Page 95: Data Storage Parameters

    Function description 95  Data storage parameters Twelve (eight 32-bit, four 16-bit) parameters are reserved for data storage. These parameters have nothing to do with default settings, and can be used for linking, testing and commissioning purpose. They can also be written into other parameter sources or parameter target options, or otherwise be read from them.
  • Page 96 96 Function description...

  • Page 97: Parameter Data

    Parameter data 97 Parameter data What this chapter contains This chapter lists the parameters with some additional data such as their ranges and 32-bit fieldbus scaling. For parameter descriptions, see chapter Parameter (See page 129). Terms and abbreviations Terms Definition Actual signal Signal measured or calculated by the drive.

  • Page 98: Fieldbus Addresses

    98 Parameter data Terms Definition Serial number Parameter number. Packed Boolean (bit list). Real Real type Parameter type. See Analog src, Binary src, List, PB, Real. Fieldbus addresses Refer to the User’s Manual of the fieldbus adapter.

  • Page 99: Parameter Groups 1

    Parameter data 99 Parameter groups 1…9 Serial Name Type Range Unit FbEq32 number 01 Actual values 01.01 Motor speed Real -30000.00…30000.00 100 = 1 rpm 01.03 Motor speed (%) Real -1000.00…1000.00 100 = 1% 01.06 Output frequency Real -500.00…500.00 100 = 1 Hz 01.07 Motor current Real...
  • Page 100 100 Parameter data Serial Name Type Range Unit FbEq32 number 01.66 Absolute value of nominal Real 0.00…300.00 100 = 1% output power (%) of motor 01.68 Abs motor shaft power Real 0.00… 32767.00 100 = 1 kW 03 Input references 03.01 Panel reference Real...
  • Page 101 Parameter data 101 Serial Name Type Range Unit FbEq32 number 05.21 Diagnostic word 2 0000h…FFFFh 05.22 Diagnostic word 3 0000h…FFFFh 05.80 Motor speed at fault Real -30000.00…30000.00 100 = 1 rpm 05.81 Output frequency at fault Real -500.00…500.00 100 = 1 Hz 05.82 DC voltage at fault Real...

  • Page 102: Parameter Groups 10

    102 Parameter data Parameter groups 10…99 Serial Name type Range Unit FbEq32 number 10 Standard DI,RO 10.01 DI status 0000h…FFFFh 1 = 1 10.03 DI force selection 0000h…FFFFh 1 = 1 10.04 DI force data 0000h…FFFFh 1 = 1 10.21 RO status 0000h…FFFFh 1 = 1...
  • Page 103 Parameter data 103 Serial Name type Range Unit FbEq32 number 12.17 AI1 min Real 0.000…20.000 mA or mA or 1000 = 1 0.000…10.000 V unit 12.18 AI1 max Real 0.000…20.000 mA or mA or 1000 = 1 0.000…10.000 V unit 12.19 AI1 minimum scaled value Real...
  • Page 104 104 Parameter data Serial Name type Range Unit FbEq32 number 13.27 AO2 signal source min Real -32768.0…32767.0 10 = 1 13.28 AO2 signal source max Real -32768.0…32767.0 10 = 1 13.29 AO2 Minimum output value Real 0.000…22.000 1000 = 1 13.30 AO2 Maximum output value Real...
  • Page 105 Parameter data 105 Serial Name type Range Unit FbEq32 number 20.07 Ext2 start trigger List 0…1 1 = 1 20.08 Ext2 in 1 Binary src 1 = 1 20.09 Ext2 in 2 Binary src 1 = 1 20.10 Ext2 in 3 Binary src 1 = 1 20.11...
  • Page 106 106 Parameter data Serial Name type Range Unit FbEq32 number 22.71 Motor potentiometer function List 0…3 1 = 1 22.72 Motor potentiometer initial value Real -32768.00…32767.00 100 = 1 22.73 Motor potentiometer up source Binary src 1 = 1 22.74 Motor potentiometer down Binary src 1 = 1...
  • Page 107 Parameter data 107 Serial Name type Range Unit FbEq32 number 28.53 Critical frequency 1 upper limit Real -500.00…500.00 100 = 1 Hz 28.54 Critical frequency 2 lower limit Real -500.00…500.00 100 = 1 Hz 28.55 Critical frequency 2 upper limit Real -500.00…500.00 100 = 1 Hz...
  • Page 108 108 Parameter data Serial Name type Range Unit FbEq32 number 31.06 External event 3 type List 0…1 1 = 1 31.07 External event 4 source Binary src 1 = 1 31.08 External event 4 type List 0…1 1 = 1 31.09 External event 5 source Binary src...
  • Page 109 Parameter data 109 Serial Name type Range Unit FbEq32 number 32.17 Supervision 2 signal Analog 1 = 1 32.18 Supervision 2 filter time Real 0.000…30.000 1000 = 1s 32.19 Supervision 2 lower limit Real -21474836.00… 100 = 1 21474836.00 32.20 Supervision 2 upper limit Real -21474836.00…...
  • Page 110 110 Parameter data Serial Name type Range Unit FbEq32 number 32.60 Supervision 6 upper limit Real -21474836.00… 100 = 1 21474836.00 32.61 Supervision 6 hysteresis Real 0.00…100000.00 100 = 1 34 Timed functions 34.01 Combined timer status 0000h…FFFFh 1 = 1 34.02 Timer status 0000h…FFFFh...
  • Page 111 Parameter data 111 Serial Name type Range Unit FbEq32 number 34.44 Timer 12 configuration 0000h…FFFFh 1 = 1 34.45 Timer 12 start time Times 00:00:00…23:59:59 1 = 1 s 34.46 Timer 12 duration Duration 00 00:00…07 00:00 1 = 1 min 34.60 Season 1 start date Date...
  • Page 112 112 Parameter data Serial Name type Range Unit FbEq32 number 35.05 Motor overload level Real 0.0…300.0 10 = 1% 35.11 Temperature 1 source List 0…1,5…11 1 = 1 35.12 Temperature 1 fault limit Real -60…5000 °C or - °C, °F 1 = 1 unit 76…9032 °F or ohm...
  • Page 113 Parameter data 113 Serial Name type Range Unit FbEq32 number 36.23 AL1 30 to 40% Real 0.00…100.00 100 = 1% 36.24 AL1 40 to 50% Real 0.00…100.00 100 = 1% 36.25 AL1 50 to 60% Real 0.00…100.00 100 = 1% 36.26 AL1 60 to 70% Real...
  • Page 114 114 Parameter data Serial Name type Range Unit FbEq32 number 37.32 ULC overload point 2 Real -1600.0…1600.0 10 = 1% 37.33 ULC overload point 3 Real -1600.0…1600.0 10 = 1% 37.34 ULC overload point 4 Real -1600.0…1600.0 10 = 1% 37.35 ULC overload point 5 Real...
  • Page 115 Parameter data 115 Serial Name type Range Unit FbEq32 number 40.24 Set 1 internal setpoint 0 Real -200000.00…200000.00 100 = 1 PID custom customer er units unit 40.26 Reference group 1 the Real -32768.00…32767.00 100 = 1 minimum set value 40.27 Reference group 1 the Real...
  • Page 116 116 Parameter data Serial Name type Range Unit FbEq32 number 40.51 Set 1 trim mode List 0…3 1 = 1 40.52 Set 1 trim selection List 1…3 1 = 1 40.53 Set 1 trimmed ref pointer Binary src 1 = 1 40.54 Set 1 trim mix Real...
  • Page 117 Parameter data 117 Serial Name type Range Unit FbEq32 number 41.18 Reference group 2 set value List 0…11 1 = 1 function 41.19 Reference group 2 internal Binary src 1 = 1 setpoint selection 1 41.20 Reference group 2 internal Binary src 1 = 1 setpoint selection 2...
  • Page 118 118 Parameter data Serial Name type Range Unit FbEq32 number 41.45 Reference group 2 sleep boost Real 0.0…3600.0 10 = 1s time 41.46 Reference group 2 sleeping Real 0.0…32767.0 10 = 1 raise period 41.47 Reference group 2 wake-up Real -2147483648…...
  • Page 119 Parameter data 119 Serial Name type Range Unit FbEq32 number 44.14 Brake close level Real 0.0…1000.0 100 = 1 rpm 45 Energy efficiency 45.01 Saved energy (kWh) Real 0…65535 1 = 1 GWh 45.02 Saved energy (kWh) Real 0…999 1 = 1 MWh 45.03 Saved energy (kWh) Real...
  • Page 120 120 Parameter data Serial Name type Range Unit FbEq32 number 45.36 Lifetime peak power value Real -3000.00 … 3000.00 1 = 1 kW 45.37 Lifetime peak power date Real 1/1/1980...6/5/2159 45.38 Lifetime peak power time Real 46 Monitoring/scaling settings 46.01 Speed fieldbus scaled value Real 0.00…30000.00...
  • Page 121 Parameter data 121 Serial Name type Range Unit FbEq32 number 47.24 Data storage 4 int16 Real -32768…32767 1 = 1 49 Panel port communication 49.01 Control panel communication Real 1…32 1 = 1 transmission station address 49.03 Baud rate List 1…5 1 = 1 49.04...
  • Page 122 122 Parameter data Serial Name type Range Unit FbEq32 number 50.16 FBA A Status Word Data 00000000h…FFFFFFFFh 1 = 1 50.17 FBA A Actual value 1 Real -2147483648… 1 = 1 2147483647 50.18 FBA A Actual value 2 Real -2147483648… 1 = 1 2147483647 51 FBA A settings...
  • Page 123 Parameter data 123 Serial Name type Range Unit FbEq32 number 58.16 Communication loss time Real 0.0…6000.0 10 = 1s 58.17 Transmit delay Real 0…65535 1 = 1 ms 58.18 EFB control word 0000h…FFFFh 1 = 1 58.19 EFB status word 0000h…FFFFh 1 = 1 58.25...
  • Page 124 124 Parameter data Serial Name type Range Unit FbEq32 number 70.45 Override log 1 fault 2 Real 70.46 Override log 1 fault 3 Real 70.47 Override log 1 warning 1 Real 70.48 Override log 1 warning 2 Real 70.49 Override log 1 warning 3 Real 70.50 Override log 2 start date...
  • Page 125 Parameter data 125 Serial Name type Range Unit FbEq32 number 71.14 Setpoint scaling Real -200000.00…200000.00 100 = 1 71.15 Output scaling Real -200000.00…200000.00 100 = 1 71.16 Setpoint 1 source Analog 1 = 1 71.19 Internal setpoint sel1 Binary src 1 = 1 71.20 Internal setpoint sel2...
  • Page 126 126 Parameter data Serial Name type Range Unit FbEq32 number 76.14 Pump/fan status 4 0000h…FFFFh 1 = 1 76.15 Pump status 5 0000h…FFFFh 1 = 1 76.16 Pump status 6 0000h…FFFFh 1 = 1 76.21 PFC Configuration List 0…3 1 = 1 76.25 Number of motors Real...
  • Page 127 Parameter data 127 Serial Name type Range Unit FbEq32 number 77.12 Pump/fan 2 run time Real 0.00…42949672.95 100 = 1 h 77.13 Pump/fan 3 run time Real 0.00…42949672.95 100 = 1 h 77.14 Pump/fan 4 run time Real 0.00…42949672.95 100 = 1 h 77.15 Pump 5 running time Real...
  • Page 128 128 Parameter data Serial Name type Range Unit FbEq32 number 96.79 Legacy control profile List 0…3 1 = 1 (The parameter 96.100…96.102 is visible only when the parameter 96.02 96.100 change user password Real 10000000…99999999 1 = 1 96.101 Confirm user password Real 10000000…99999999 1 = 1...

  • Page 129: Parameter

    Parameter 129 Parameter What this chapter contains The chapter describes the parameters, including actual signals of the control program.

  • Page 130: Terms And Abbreviations

    130 Parameter Terms and abbreviations Terms Definition Actual signal Type of parameter that is the result of a measurement or calculation by the drive or contains status information. Most actual signals are read only, but some (especially counter-type actual signals) can be reset. (In the following table, shown on the same row as the parameter name) Default value of a parameter...

  • Page 131: Summary Of Parameter Groups

    Parameter 131 Summary of parameter groups Groups Contents Page 01 Actual values Basic signals for monitoring the drive. 03 Input references Values of references received from various sources. 04 Warnings and faults Information on warnings and faults that occurred last. 05 Diagnostics Drive maintenance related type counter and measured value for operation...
  • Page 132 132 Parameter Groups Contents Page 50 Fieldbus adapter (FBA) Fieldbus communication configuration. 51 FBA A settings Fieldbus adapter A configuration 52 FBA A data in Selection of data to be transferred from converter to fieldbus controller through fieldbus adapter A. 53 FBA A data out Selection of data to be transferred from fieldbus controller to drive through fieldbus adapter A...

  • Page 133: Parameter List

    Parameter 133 Parameter list Serial Name/Value Description Def/FbEq16 number Basic signals for monitoring the drive. 01 Actual values All parameters in this group are read-only unless otherwise noted. Note: Values of these actual signals are filtered with the filter time defined in group 46 Monitoring/scaling settings.
  • Page 134 134 Parameter Serial Name/Value Description Def/FbEq16 number 01.15 Nominal output Output power in percent of the nominal motor power. power (%) of motor -300.00… 300.00% Output power. 1 = 1% 01.17 Motor shaft power Estimated mechanical power at motor shaft. -32768.00…...
  • Page 135 Parameter 135 Serial Name/Value Description Def/FbEq16 number 01.53 Yesterday's energy Previous daily energy consumption. The value 01.52 Today's consumption energy consumption is stored here when its values has been cumulated for 24 minutes. The value is set to the value before the power cycle when the drive is again up and running.

  • Page 136: Input References

    136 Parameter Serial Name/Value Description Def/FbEq16 number 01.64 Abs motor torque Absolute value of parameter 01.10 Motor torque (%). 0.0…1600.0% 1 = 1% 01.65 Abs output power Absolute value of parameter 01.14 Output frequency. 0.00 = 32767.00 1 = 1 kW kW or hp 01.66 Absolute value of...
  • Page 137 Parameter 137 Serial Name/Value Description Def/FbEq16 number 04.03 Active fault 3 Code of the 3rd active fault. 0000h…FFFFh 3rd active fault. 1 = 1 04.06 Active warning 1 Code of the 1st active warming 0000h…FFFFh 1st active warming. 1 = 1 04.07 Active warning 2 Code of the 2nd active warming.

  • Page 138: Diagnostics

    138 Parameter Serial Name/Value Description Def/FbEq16 number 04.47 Event word 1 bit 3 Default fault 2340 Short circuit. 2340h code 04.49 Event word 1 bit 4 No default fault 0000h code 04.51 Event word 1 bit 5 Default fault 3220 DC link undervoltage. 3220h code 04.53...
  • Page 139 Parameter 139 Serial Name/Value Description Def/FbEq16 number 05.10 Control board Measured temperature of the control board temperature -32768.00… Control board temperature in degrees Celsius. 1 = unit 32767.00 °C or °F 05.11 Inverter Estimated drive temperature in percent of fault limit. The fault temperature (%) limit varies according to the type of the drive.
  • Page 140 140 Parameter Serial Name/Value Description Def/FbEq16 number Bit(s) Name Value 0= brake chopper short-circuit 1= brake chopper over-temperature alarm 2= brake chopper over-temperature fault 3= brake resistor over-temperature alarm 4= brake resistor over-temperature fault 5= brake resistor damage 7= over-speed 8= motor phase sequence 9= motor over-temperature alarm 10= motor over-temperature fault...

  • Page 141: Control And Status Words

    Parameter 141 Serial Name/Value Description Def/FbEq16 number -30000.00… Estimated motor speed. 10 = 1 rpm 30000.00 rpm 05.81 Output frequency at Shows the value of copy of parameter 01.06 Output fault frequency at the occurrence of the latest fault. -500.00…500.00 Estimated output frequency.
  • Page 142 142 Parameter Serial Name/Value Description Def/FbEq16 number 06.16 Drive status word 1 drive status word 1. This parameter is read-only. Bit(s) Name Description Enabled 1 = run enable (See par. 20.12) and start enable (20.19) signals are present. Note: This bit is not affected by the presence of a fault.
  • Page 143 Parameter 143 Serial Name/Value Description Def/FbEq16 number 06.18 Start inhibit status Start inhibit status word. This word specifies the source of the word inhibiting signal that is preventing the drive from starting. The conditions marked with an asterisk (*) only require that the start command is cycled.

  • Page 144: System Info

    144 Parameter Serial Name/Value Description Def/FbEq16 number 06.29 MSW bit 10 Selects a binary source whose status is transmitted as bit 10 Above limit selection (User bit 0) of 06.11 Main status word. False True Above limit Bit 10 of 06.17 Drive status word 2 (see page 142).
  • Page 145 Parameter 145 Serial Name/Value Description Def/FbEq16 number 07.25 Customization First five ASCII letters of the name given to the customization package name package. The full name is visible in the System info menu under the Main menu on the control panel or the Drive composer PC tool.

  • Page 146: Standard Di,Ro

    146 Parameter Serial Name/Value Description Def/FbEq16 number 0000h…FFFFh Drive configuration 1 = 1 Configuration of digital inputs and relay outputs. 10 Standard DI,RO 10.01 DI status Displays the electrical status of digital inputs DI1…DI6. The activation/deactivation delays of the inputs (if any are specified) are ignored.
  • Page 147 Parameter 147 Serial Name/Value Description Def/FbEq16 number 10.22 RO force selection The signals connected to the relay outputs can be overridden for eg. testing purposes. A bit in parameter 10.23 RO force value is provided for each relay output, and its value is applied whenever the corresponding bit in this parameter is Note: Boot and power cycle reset the force selections (parameters...
  • Page 148 148 Parameter Serial Name/Value Description Def/FbEq16 number Motor temperature Failure 4981 Ext Tmp 1 4982 Ext Tmp2 Ext2active 06.16 Bit 11 of Drive status word 1 (See page 142). External control 06.11 Bit 9 of Main status word (See page 141). Reserve Timed function 1 34.01...
  • Page 149 Parameter 149 Serial Name/Value Description Def/FbEq16 number 10.28 RO2 ON delay Defines the activation delay for relay output RO2. 0.0 s Select source status RO status Times 10.28 RO2 ON delay 10.29 RO2 OFF delay 0.0 … 3000.0 s Activation delay for RO2. 10 = 1s 10.29 RO2 OFF delay...

  • Page 150: Standard Dio, Fi, Fo

    150 Parameter Serial Name/Value Description Def/FbEq16 number 10.101 RO1 toggle counter Displays the number of times relay output RO1 has changed states. 0…4294967000 State change count. 1 = 1 10.102 RO2 toggle counter Displays the number of times relay output RO2 has changed states.

  • Page 151: Standard Ai

    Parameter 151 Serial Name/Value Description Def/FbEq16 number 11.43 Freq in 1 max Defines the maximum for the frequency actually arriving at 16000 Hz frequency input 1 DI5) when it is used as a frequency input). See parameter 11.42 Freq in 1 min.
  • Page 152 152 Parameter Serial Name/Value Description Def/FbEq16 number 12.04 AI supervision Specifies the analog input limits to be supervised. See 0000h selection parameter 12.03 AI supervision function. Bit(s) Name Description AI1 < MIN 1 = Minimum limit supervision of AI1 active. AI1 >...
  • Page 153 Parameter 153 Serial Name/Value Description Def/FbEq16 number 12.15 AI1 unit selection Selects the unit for readings and settings related to analog input AI1. Note: This setting must match the corresponding hardware setting on the drive control unit. See chapter Electrical installation , section Switches in the Hardware manual of the drive, and the default control connections for the macro in use in chapter...
  • Page 154 154 Parameter Serial Name/Value Description Def/FbEq16 number 12.19 AI1 minimum Defines the real value that corresponds to the minimum 0.000 scaled value analog input AI2 value defined by parameter 12.17 AI1 min. Changing the polarity settings of 12.19 12.20 effectively invert the analog input. (12.12) scaled 12.20...
  • Page 155 Parameter 155 Serial Name/Value Description Def/FbEq16 number 12.25 AI2 unit selection Selects the unit for readings and settings related to analog input AI2. Note: This setting must match the corresponding hardware setting on the drive control unit. See chapter Electrical installation, section Switches in the Hardware manual of the drive, and the default control connections for the macro in use in chapter...
  • Page 156 156 Parameter Serial Name/Value Description Def/FbEq16 number 12.101 AI1 percentage Value of analog input AI1 in percent of AI1 scaling (12.18 AI1 value 12.17 AI1 min). 0.00… 100.00 AI1 value 100 = 1% 12.102 AI2 percentage Value of analog input AI2 in percent of AI1 scaling (12.28 AI2 value 12.27 AI2...
  • Page 157 Parameter 157 Serial Name/Value Description Def/FbEq16 number 13.12 AO1 signal source Select the signals which are intended to connect with Output analogue output AO1. frequency Zero None. Motor speed used 01.01 Motor speed (page 133). Output frequency 01.06 Output frequency (page 133).
  • Page 158 158 Parameter Serial Name/Value Description Def/FbEq16 number Volts. Milliamperes. 13.16 AO1 filter time Defines the filtering time constant for analog output AO1. 0.100 s Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time T = filter time constant...
  • Page 159 Parameter 159 Serial Name/Value Description Def/FbEq16 number 13.17 AO1 signal source Defines the real minimum value of the signal (selected by parameter 13.12 AO1 signal source), that corresponds to the minimum required AO1 output value (defined by parameter 13.19 AO1 Minimum output value).
  • Page 160 160 Parameter Serial Name/Value Description Def/FbEq16 number AO has automatic scaling. Every time the source for the AO is changed, the scaling range is changed accordingly. User given minimum and maximum values override the automatic values. 13.12 AO1 signal source 13.17 AO1 signal source Min 13.18 AO1 signal source max 13.22 AO2 signal source...
  • Page 161 Parameter 161 Serial Name/Value Description Def/FbEq16 number 13.20 AO1 Maximum Defines the maximum output value for analog output AO1. 20.000 mA output value See also images in parameter 13.17 AO1 signal source Min. 0.000 … 22.000 Maximum AO1 output value. 1000 = 1 mA 13.21 AO2 actual value...
  • Page 162 162 Parameter Serial Name/Value Description Def/FbEq16 number 13.27 AO2 signal source Defines the real minimum value of the signal (selected by parameter 13.22 AO2 signal source that corresponds to the minimum required AO2 output value (defined by parameter 13.29 AO2 Minimum output value).

  • Page 163: Standard Ao 15 I/O Extension Module

    Parameter 163 Serial Name/Value Description Def/FbEq16 number 13.30 AO2 Maximum Defines the maximum output value for analog output AO2. 20.000 mA output value See also images in parameter 13.27 AO2 signal source min. 0.000 … 22.000 Maximum AO2 output value. 1000 = 1 mA -32768.000…...
  • Page 164 164 Parameter Serial Name/Value Description Def/FbEq16 number 15.04 RO/DO status Displays the status of the relay outputs RO4 and RO5 and digital output DO1 on the extension module. Bits 0…1 indicates the status of RO4…RO5; bit 5 indicates the status of DO1. Example: 100101b = RO4 is on, RO5 is off.
  • Page 165 Parameter 165 Serial Name/Value Description Def/FbEq16 number 15.07 RO4 source Selects a drive signal to be connected to relay output RO4. energized Not energized Output is not energized. Energized Output is energized. Ready run Bit 1 of 06.11 Main status word (see page 141).
  • Page 166 166 Parameter Serial Name/Value Description Def/FbEq16 number RO/DIO control Bit 0 of 10.99 RO/DIO control word (see page 241). word bit0 RO/DIO control Bit 1 of 10.99 RO/DIO control word (see page 241). word bit1 RO/DIO control Bit 2 of 10.99 RO/DIO control word (see page 241).
  • Page 167 Parameter 167 Serial Name/Value Description Def/FbEq16 number 15.11 RO5 ON delay Defines the activation delay for relay output RO5. 0.0 s Status of selected source RO status Time 15.11 RO5 ON delay 15.12 RO5 OFF delay 0.0 … 3000.0 s Activation delay for RO5.
  • Page 168 168 Parameter Serial Name/Value Description Def/FbEq16 number Drive temp Fault 2381 IGBT overload 4110 Control board temperature 4210 IGBT overtemperature 4290 Cooling 42F1 IGBT temperature 4310 Excess temperature 4380 Excess temperature difference has occurred. Undervoltage Fault 3220 DC link undervoltage has occurred.
  • Page 169 Parameter 169 Serial Name/Value Description Def/FbEq16 number 15.24 DO1 ON delay Defines the activation delay for digital output DO1 when 0.0 s 15.22 DO1 configuration is set to Digital output. Status of selected source DO status Time 15.24 DO1 ON delay 15.25 DO1 OFF delay 0.0 …...
  • Page 170 170 Parameter Serial Name/Value Description Def/FbEq16 number 15.34 Freq out 1 src min Defines the real value of the signal (selected by parameter 0.000 15.33 Freq out 1 source) that corresponds to the minimum value of frequency output 1 (defined by parameter 15.36 Freq out 1 at src min).

  • Page 171: Operation Mode

    Parameter 171 Serial Name/Value Description Def/FbEq16 number 0.000…11.000 V / Maximum output value for AO4 1000 = 1 0.000…22.000 mA Selection of local and external control location sources and 19 Operation mode operating modes. See also section Operating modes of the drive (page 66).
  • Page 172 172 Parameter Serial Name/Value Description Def/FbEq16 number 20.01 Ext1 commands Selects the source of start, stop and direction commands for in1 Start external control location 1 (EXT1). forward; in2 See also parameter 20.02...20.05. See parameter 20.21 Start reverse the determination of the actual direction. Not selected No start or stop command sources selected.
  • Page 173 Parameter 173 Serial Name/Value Description Def/FbEq16 number in1P Start; in2 Stop; The sources of the start and stop commands are selected by in3 Direction parameters 20.03 Ext1 in1 20.04 Ext1 in 2. The source selected by parameter 20.05 Ext1 in3 determines the direction.
  • Page 174 174 Parameter Serial Name/Value Description Def/FbEq16 number 20.03 Ext1 in1 Selected source 1 of parameter 20.01 Ext1 commands. Not selected 0(always off). select 1(always on). Timed function 1 34.01 Bit 0 of Combined timer status (See page 218). Timed function 2 34.01 Bit 1 of Combined timer status...
  • Page 175 Parameter 175 Serial Name/Value Description Def/FbEq16 number 20.06 Ext2 commands Selects the source of start, stop and direction commands for external control location 2 (EXT1). See also parameter 20.07...20.10. See parameter 20.21 the determination of the actual direction. Not selected No start or stop command sources selected.
  • Page 176 176 Parameter Serial Name/Value Description Def/FbEq16 number in1P Start; in2 Stop; The sources of the start and stop commands are selected by in3 Direction parameters 20.08 Ext2 in 1 20.09 Ext2 in 2. The source selected by parameter 20.10 Ext2 in 3 determines the direction.
  • Page 177 Parameter 177 Serial Name/Value Description Def/FbEq16 number 20.09 Ext2 in 2 Selected source 2 of parameter 20.06 Ext2 commands. For the available selections, see parameter 20.03 Ext1 in1. 20.10 Ext2 in 3 Selected source 3 of parameter 20.06 Ext2 commands. For the available selections, see parameter 20.03 Ext1 in1.
  • Page 178 178 Parameter Serial Name/Value Description Def/FbEq16 number 20.19 Enable start Selects source for Run enable. Select command 1 = Start enable. With the signal switched off, any drive start command is inhibited. (Switching the signal off while the drive is running will not stop the drive.) See also parameter 20.12 Run enable 1...
  • Page 179 Parameter 179 Serial Name/Value Description Def/FbEq16 number 20.25 Jogging enable Selects the source for a jog enable signal. Not selected (The sources for jogging activation signals are selected by parameters 20.26 Jogging 1 start source 20.27 Jogging 2 start source.) 1 = Jogging is enabled.
  • Page 180 180 Parameter Serial Name/Value Description Def/FbEq16 number Other [bit] Source selection (see Terms and abbreviations on page 130). 20.27 Jogging 2 start If enabled by parameter 20.25 Jogging enable, selects the Not selected source source for the activation of jogging function 2. (Jogging function 2 can also be activated through fieldbus regardless of parameter 20.25.) 1 = Jogging 2 active.

  • Page 181: Start/Stop Mode

    Parameter 181 Serial Name/Value Description Def/FbEq16 number Start and stop modes; emergency stop mode and signal 21 Start/stop mode source selection; DC magnetization settings. 21.02 Magnetization time Defines the pre-magnetization time when: 500 ms • parameter 21.19 Scalar start mode is set to Constant time (in scalar control mode).
  • Page 182 182 Parameter Serial Name/Value Description Def/FbEq16 number 21.04 Emergency stop Selects the way the motor is stopped when an emergency Ramp to mode stop command is received. stopped The source of the emergency stop signal is selected by (Off1) parameter 21.05 Emergency stop source.
  • Page 183 Parameter 183 Serial Name/Value Description Def/FbEq16 number 21.07 Zero speed delay Defines the delay for the zero speed delay function. The 0 ms function is useful in applications where a smooth and quick restarting is essential. During the delay, the drive knows the rotor position accurately.
  • Page 184 184 Parameter Serial Name/Value Description Def/FbEq16 number 21.08 DC current control Activates/deactivates the DC hold and post-magnetization functions. See section DC magnetization page 70). Note: DC magnetization causes the motor to heat up. In applications where long DC magnetization times are required, externally ventilated motors should be used.
  • Page 185 Parameter 185 Serial Name/Value Description Def/FbEq16 number 21.18 Auto restart time The motor can be automatically started after a short supply 10.0 s power failure using the automatic restart function. When this parameter is set to 0.0 seconds, automatic restarting is disabled. Otherwise, the parameter defines the maximum duration of the power failure after which restarting is attempted.
  • Page 186 186 Parameter Serial Name/Value Description Def/FbEq16 number 21.22 Start delay Defines the start delay. After the conditions for start have 0.00 s been fulfilled, the drive waits until the delay has elapsed and then starts the motor. Display alarms during delay time AFE9 Start delay.

  • Page 187: Speed Reference Selection

    Parameter 187 Serial Name/Value Description Def/FbEq16 number Enable Force auto restart enabled. Parameter 21.18 Auto restart time is ignored. The drive never trips on the undervoltage fault and the start signal is on forever. When he DC voltage is restored, the normal operation continues. Motor potentiometer settings.

  • Page 188: Speed Reference Ramp

    188 Parameter Serial Name/Value Description Def/FbEq16 number 22.73 Motor Selects the source of motor potentiometer up signal. Not selected 0 = No change potentiometer up source 1 = Increase motor potentiometer value. (If both the up and down sources are on, the potentiometer value will not change.) Not selected Select...

  • Page 189: Frequency Reference Chain

    Parameter 189 Serial Name/Value Description Def/FbEq16 number 23.20 Acc time jogging Defines the acceleration time for the jogging function ie. the 60.000 s time required for the speed to change from zero to the speed value defined by parameter 46.01 Speed fieldbus scaled value.
  • Page 190 190 Parameter Serial Name/Value Description Def/FbEq16 number 28.11 Ext1 frequency ref1 Selects Ext1 frequency reference source 1. AI1 scaled Two signal sources can be defined by this parameter and value 28.12 Ext1 frequency ref 2. A mathematical function (28.13 Ext1 frequency function) applied to the two signals creates an Ext1 reference (A in the figure below).
  • Page 191 Parameter 191 Serial Name/Value Description Def/FbEq16 number Frequency input 11.38 Freq in 1 actual value (when DI6 is used as Frequency input) Control panel (ref The control panel reference saved through control system; saved) the returned control word is used as the reference. Reference Ext 1 reference Ext 2 reference...
  • Page 192 192 Parameter Serial Name/Value Description Def/FbEq16 number 28.15 Ext2 frequency ref1 Selects Ext2 frequency reference source 1. AI1 scaled Two signal sources can be defined by this parameter and value 28.16 Ext2 frequency ref2. A mathematical function (28.17 Ext2 frequency function) applied to the two signals creates an Ext2 reference.
  • Page 193 Parameter 193 Serial Name/Value Description Def/FbEq16 number 28.17 Ext2 frequency Selects a mathematical function between the reference Reference1 function sources selected by parameters 28.15 Ext2 frequency ref1 28.16 Ext2 frequency ref2. See diagram at 28.15 Ext2 frequency ref1. Reference value 1 Signal selected by 28.15 Ext2 frequency ref1 is used as...
  • Page 194 194 Parameter Serial Name/Value Description Def/FbEq16 number 28.22 Constant frequency When bit 0 of parameter 28.21 Constant frequency function sel 1 is 0 (Separate), selects a source that activates constant speed 1. When bit 0 of parameter 28.21 Constant frequency function is 1 (Packed), this parameter and parameters 28.23 Constant frequency sel 2...
  • Page 195 Parameter 195 Serial Name/Value Description Def/FbEq16 number 28.26 Constant frequency Defines constant speed 1 (the frequency the motor will turn 5.00 Hz when constant speed 1 is selected). -500.00…500.00 Constant frequency 1. parameter 46.02 28.27 Constant frequency Defines constant frequency 2. 10.00 Hz -500.00…500.00 Constant frequency 2.
  • Page 196 196 Parameter Serial Name/Value Description Def/FbEq16 number 28.51 Critical frequency Enables/disables the critical frequencies function. Also function determines whether the specified ranges are effective in both rotating directions or not. Bit(s) Name Information Critical 1 = enable: enables critical frequency. frequency 0 = disable: disables critical frequency.
  • Page 197 Parameter 197 Serial Name/Value Description Def/FbEq16 number 28.71 Freq ramp set Selects the source that switches between the two sets of selection acceleration/deceleration times defined by parameters 28.72…28.75. 0 = Each range is effective in both directions of rotation. 1 = Acceleration time 2 and deceleration time 2 are in force Acc/Dec time 1 Acc/Dec time 2 Only for the DCU profile.
  • Page 198 198 Parameter Serial Name/Value Description Def/FbEq16 number 28.82 Acc/Dec curve time Defines the shape of the acceleration and deceleration 0.100 s ramps used with the set 1. 0.000 s: Linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.001…1000.000 s: S-curve ramp.

  • Page 199: Limits

    Parameter 199 Serial Name/Value Description Def/FbEq16 number 28.92 Frequency ref act 3 Displays the selected (19.11 Ext1/Ext2 sel)frequency reference and the function applied by parameter 28.13 Ext1 frequency function (if any). See the control chain diagram on page 373. This parameter is read-only. -500.00…500.00 Frequency reference after selection.
  • Page 200 200 Parameter Serial Name/Value Description Def/FbEq16 number 30.02 Torque limit status Displays the torque controller limitation status word. This parameter is read-only. Name Description Undervoltage *1 = Intermediate DC circuit undervoltage Overvoltage *1 = Intermediate DC circuit overvoltage Minimum torque *1 = Torque is being limited by 30.19 Minimum torque 30.26 Power motoring limit...
  • Page 201 Parameter 201 Serial Name/Value Description Def/FbEq16 number 30.18 Torq lim sel Selects a source that switches between two different Torque limit predefined minimum torque limit sets. set 1 0 = minimum torque limit defined by 30.19 and maximum torque limit defined by 30.20 are active 1 = minimum torque limit selected by...
  • Page 202 202 Parameter Serial Name/Value Description Def/FbEq16 number 30.20 Maximum torque 1 Defines a maximum torque limit for the drive (in percent of 300.0% nominal motor torque). See diagram at parameter 30.18 Torq sel. The limit is effective when • the source selected by 30.18 Torq lim sel is 0, or •...
  • Page 203 Parameter 203 Serial Name/Value Description Def/FbEq16 number 30.24 Maximum torque 2 Defines the maximum torque limit for the drive (in percent of 300.0% nominal motor torque) when The limit is effective when • the source selected by 30.18 Torq lim sel is 1, or •...

  • Page 204: Fault Functions

    204 Parameter Serial Name/Value Description Def/FbEq16 number Configuration of external events; selection of behavior of the 31 Fault functions drive upon fault situations. 31.01 External event 1 Defines the source of external event 1. Inactive source See also parameter 31.02 External event 1 type.
  • Page 205 Parameter 205 Serial Name/Value Description Def/FbEq16 number 31.11 Fault reset Selects the source of an external fault reset signal. The Not selected selection signal resets the drive after a fault trip if the cause of the fault no longer exists. 0 ->...
  • Page 206 206 Parameter Serial Name/Value Description Def/FbEq16 number 31.14 Number of trials Defines the number of automatic fault resets the drive performs within the time defined by parameter 31.15 Trial time. 0…5 Number of automatic resets. 10 = 1 31.15 Trial time Defines the time the automatic reset function will attempt to 30.0 s reset the drive.
  • Page 207 Parameter 207 Serial Name/Value Description Def/FbEq16 number 31.22 STO indication Selects which indications are given when one or both Safe Fault/Fault run/stop torque off (STO) signals are switched off or lost. The indications also depend on whether the drive is running or stopped when this occurs.
  • Page 208 208 Parameter Serial Name/Value Description Def/FbEq16 number Fault/Event Indications Running Stopped Fault 5091 Delete safe Event B5A0 Delete torque safe torque Event B5A0 Delete Fault 5091 Delete safe safe torque and Fault torque FA81 FA81 Delete safe Delete safe torque 1 torque 1 Event B5A0 Delete...
  • Page 209 Parameter 209 Serial Name/Value Description Def/FbEq16 number 31.28 Stall time Stall time. See parameter 31.24 Stall function. 20 s 0…3600 s Stall time. 31.31 Frequency trip Defines, together with 30.13 Minimum frequency 30.14 15.00 Hz margin Maximum frequency, the maximum allowed frequency of the motor (overfrequency protection).
  • Page 210 0%, this parameter defines a delay between the receipt of the emergency stop command and the activation of the supervision. ABB recommends to specify a short delay to allow the speed change rate to stabilize.

  • Page 211: Supervision

    Parameter 211 Serial Name/Value Description Def/FbEq16 number Configuration of signal supervision functions 1...3. 32 Supervision Three values can be chosen to be monitored; a warning or fault is generated whenever predefined limits are exceeded. See also section Signal supervision (page 92). 32.01 Supervision status Signal supervision status word.
  • Page 212 212 Parameter Serial Name/Value Description Def/FbEq16 number 32.06 Supervision 1 Selects whether the drive generates a fault, warning or No action action neither when the value monitored by signal supervision 1 exceeds its limits. Note: This parameter does not affect the status indicated by 32.01 Supervision status word.
  • Page 213 Parameter 213 Serial Name/Value Description Def/FbEq16 number 32.15 Supervision 2 Selects the mode of signal supervision function 2. Inhibited function Determines how the monitored signal (See parameter 32.17) is compared to its lower and upper limits 32.19 and 32.20) respectively). The action to be taken when the condition is fulfilled is selected by 32.16.
  • Page 214 214 Parameter Serial Name/Value Description Def/FbEq16 number 32.25 Supervision 3 Selects the mode of signal supervision function 3. Inhibited function Determines how the monitored signal (See parameter 32.27) is compared to its lower and upper limits 32.29 and 32.30) respectively). The action to be taken when the condition is fulfilled is selected by 32.26.
  • Page 215 Parameter 215 Serial Name/Value Description Def/FbEq16 number 32.35 Supervision 4 Selects the mode of signal supervision function 4. Inhibited function Determines how the monitored signal (See parameter 32.37) is compared to its lower and upper limits 32.39 and 32.30) respectively). The action to be taken when the condition is fulfilled is selected by 32.36.
  • Page 216 216 Parameter Serial Name/Value Description Def/FbEq16 number 32.45 Supervision 5 Selects the mode of signal supervision function 5. Inhibited function Determines how the monitored signal (See parameter 32.47) is compared to its lower and upper limits 32.49 and 32.40) respectively). The action to be taken when the condition is fulfilled is selected by 32.46.
  • Page 217 Parameter 217 Serial Name/Value Description Def/FbEq16 number 32.55 Supervision 6 Selects the mode of signal supervision function 6. Inhibited function Determines how the monitored signal (See parameter 32.57) is compared to its lower and upper limits 32.59 and 32.50) respectively). The action to be taken when the condition is fulfilled is selected by 32.56.

  • Page 218: Timed Functions

    218 Parameter Serial Name/Value Description Def/FbEq16 number Configuration of the timed functions. 34 Timed functions See also section Timed function (page 82). 34.01 Combined timer Status of the combined timers. The status of a combined status timer is the logical OR of all timers connected to it. This parameter is read-only.
  • Page 219 Parameter 219 Serial Name/Value Description Def/FbEq16 number 34.10 Timed functions Selects the source for the timed functions enable signal. Not selected enable 0 = inhibited. 1 = Enabled. Not selected Select Other [bit] Source selection (See 130 on page Terms and abbreviations).
  • Page 220 220 Parameter Serial Name/Value Description Def/FbEq16 number 34.14 Timer 2 34.11 Timer 1 configuration. 0000011110 configuration 000000 34.15 Timer 2 start time 34.12 Timer 1 start time. 00:00:00 34.16 Timer 2 duration 34.13 Timer 1 duration. 00 00:00 34.17 Timer 3 34.11 Timer 1 configuration.
  • Page 221 Parameter 221 Serial Name/Value Description Def/FbEq16 number 34.60 Season 1 start date Defines the start date of season 1 in format dd.mm, where dd 01.01. is the number of the day and mm is the number of the month. The season changes at midnight. One season can be active at a time.
  • Page 222 222 Parameter Serial Name/Value Description Def/FbEq16 number 34.72 Exception 1 start Defines the start date of the exception period in format 01.01. dd.mm, where dd is the number of the day and mm is the number of the month. The timer started on an exception day is always stopped at 23:59:59 even if it has duration left.
  • Page 223 Parameter 223 Serial Name/Value Description Def/FbEq16 number 34.100 Combined timer 1 Defines which timers are connected to combined timer 1. 0000000000 0 = Not connected. 00000 1 = Connected. 34.01 Combined timer status. Bit(s) Name Description Timer 1 0 = Inactive. 1 = Active. Timer 2 0 = Inactive.

  • Page 224: Motor Thermal Protection

    224 Parameter Serial Name/Value Description Def/FbEq16 number 00 00:00…00 00:00 Extra time duration. 1 = 1 Motor thermal protection settings such as temperature 35 Motor thermal protection measurement configuration, load curve definition and motor fan control configuration. See also section Motor thermal protection (page 89).
  • Page 225 Parameter 225 Serial Name/Value Description Def/FbEq16 number KTY84 analog I/O KTY84 sensor connected to the analog input selected by parameter 35.14 Temperature 1 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
  • Page 226 226 Parameter Serial Name/Value Description Def/FbEq16 number KTY83 analog I/O KTY83 sensor connected to the analog input selected by parameter 35.14 Temperature 1 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
  • Page 227 Parameter 227 Serial Name/Value Description Def/FbEq16 number Ni1000 Ni1000 sensor connected to the analog input selected by parameter 35.14 Temperature 1 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
  • Page 228 228 Parameter Serial Name/Value Description Def/FbEq16 number 35.21 Temperature 2 Selects the source from which measured temperature 2 is Disabled source read. Usually this source is from a sensor connected to the motor controlled by the drive, but it could be used to measure and monitor a temperature from other parts of the process as long as a suitable sensor is used as per the selection list.
  • Page 229 Parameter 229 Serial Name/Value Description Def/FbEq16 number PTC DI6 PTC sensor is connected to DI6. Note: With a PTC sensor, the value shown is not a valid measurement. Either 0 ohm (normal temperature) or the value of parameter 35.22 Temperature 2 fault limit (excessive temperature) is shown.
  • Page 230 230 Parameter Serial Name/Value Description Def/FbEq16 number Ni1000 Ni1000 sensor connected to the analog input selected by parameter 35.14 Temperature 1 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
  • Page 231 Parameter 231 Serial Name/Value Description Def/FbEq16 number 35.50 Motor ambient Defines the ambient temperature of the motor for the motor 20 °C or temperature thermal protection model. The unit is selected with parameter 68 °F 96.16 unit selection. The motor thermal protection model estimates the motor temperature on the basis of parameters 35.50…35.55.
  • Page 232 232 Parameter Serial Name/Value Description Def/FbEq16 number 35.53 Load break point Defines the motor load curve together with parameters 35.51 45.00 Hz Motor load curve 35.52 Zero speed load. Defines the break point frequency of the load curve i.e. the point at which the motor load curve begins to decrease from the value of parameter 35.51 Motor load curve...
  • Page 233 Parameter 233 Serial Name/Value Description Def/FbEq16 number 35.55 The motor thermal Defines the thermal time constant for use with the motor 256 s thermal protection model (defined as the time to reach 63% protection time constant of the nominal motor temperature). See the motor manufacturer's recommendations.

  • Page 234: Load Analyzer

    234 Parameter Serial Name/Value Description Def/FbEq16 number 36 Load analyzer Peak value and amplitude logger settings. See also section Load analyzer (page 92). 36.01 PVL signal source Selects the signal to be monitored by the peak value logger. Output power The signal is filtered using the filtering time specified by parameter 36.02 PVL filter...
  • Page 235 Parameter 235 Serial Name/Value Description Def/FbEq16 number 36.07 AL2 signal scaling Defines the signal value that corresponds to 100% amplitude. 100.00 0.00…32767.00 Signal value corresponding to 100%. 1 = 1 36.09 Reset loggers Resets the peak value logger and/or amplitude logger 2. Done (Amplitude logger 1 cannot be reset.) Done...
  • Page 236 236 Parameter Serial Name/Value Description Def/FbEq16 number 36.24 AL1 40 to 50% Percentage of samples recorded by amplitude logger 1 that 0.00% fall between 40 and 50%. 0.00…100.00% Amplitude logger 1 samples between 40 and 50%. 1 = 1% 36.25 AL1 50 to 60% Percentage of samples recorded by amplitude logger 1 that 0.00%...

  • Page 237: User Load Curve

    Parameter 237 Serial Name/Value Description Def/FbEq16 number 36.49 AL2 over 90% Percentage of samples recorded by amplitude logger 2 that 0.00% exceed 90%. 0.00…100.00% Amplitude logger 2 samples over 90%. 1 = 1% 36.50 AL2 reset date The date on which amplitude logger 2 was last reset. 01.01.1980 Last reset date of amplitude logger 2.
  • Page 238 238 Parameter Serial Name/Value Description Def/FbEq16 number Warning/Fault The drive generates a warning (A8BE ULC overload warning) if the signal stays continuously above the overload curve for half of the time defined by parameter 37.41 ULC overload timer. The drive trips on 8002 ULC overload fault if the signal stays continuously above the overload curve for a time defined by...
  • Page 239 Parameter 239 Serial Name/Value Description Def/FbEq16 number 37.16 ULC frequency Defines the first of the five frequency points on the X-axis of 5.0 Hz table point 1 the user load curve. Frequency points are used if parameter 99.04 Motor control mode is set to Scalar...

  • Page 240: Process Pid Set 1

    240 Parameter Serial Name/Value Description Def/FbEq16 number 37.31 ULC overload point Defines the first of the five points on the Y-axis that together 300.0% with the corresponding point on the X-axis (37.11 ULC speed table point 1…37.15 ULC speed table point 5 37.15 ULC speed table point 5…37.20 ULC frequency table point define the overload (higher) curve.
  • Page 241 Parameter 241 Serial Name/Value Description Def/FbEq16 number 40.02 PID feedback value Displays the value of process feedback after source selection, mathematical function (parameter 40.10 Reference group 1 feedback function) and filtering. See the control chain diagram on page. See the control chain diagram on page 376.
  • Page 242 242 Parameter Serial Name/Value Description Def/FbEq16 number 40.07 Process PID Activates/deactivates process PID control. operation mode Note: Process PID control is only available in external control; See section Local control vs. external control (page 63). Process PID control is not effective. Open Process PID control active.
  • Page 243 Parameter 243 Serial Name/Value Description Def/FbEq16 number 40.16 Reference group 1 Selects the primary source of process PID setpoint. See the AI1 percent control chain diagram on page 376. set value 1 signal source Not selected None. Internal setpoint Internal setpoint. See parameter 40.19 Reference group 1 internal setpoint selection AI1 scaled value...
  • Page 244 244 Parameter Serial Name/Value Description Def/FbEq16 number 40.18 Reference group 1 Selects a function between the setpoint sources selected by set value function parameters 40.16 Reference group 1 set value 1 signal source 40.17 Reference group 1 set value 2 signal source.
  • Page 245 Parameter 245 Serial Name/Value Description Def/FbEq16 number 40.20 Reference group 1 Select internal set values except three internal set values Not selected defined by the parameter 40.19 Reference group 1 internal internal setpoint selection 2 setpoint selection 1 and 40.21…40.23. See 40.19 Reference group 1 internal setpoint selection 1 table.
  • Page 246 246 Parameter Serial Name/Value Description Def/FbEq16 number 40.29 Reference group 1 Defines the minimum time it takes for the setpoint to 0.0 s decrease from 100% to 0%. setpoint decrease time 0.0…1800.0 s Setpoint decrease time. 1 = 1 40.30 Reference group 1 Freezes, or defines a source that can be used to freeze, the Not selected...
  • Page 247 Parameter 247 Serial Name/Value Description Def/FbEq16 number 40.33 Reference group 1 Defines the integration time for the process PID controller. 60.0 s integration time This time needs to be set to the same order of magnitude as the reaction time of the process being controlled, otherwise instability will result.
  • Page 248 248 Parameter Serial Name/Value Description Def/FbEq16 number 40.36 Reference group 1 Defines the minimum limit for the process PID controller output. Using the minimum and maximum limits, it is possible the minimum output value to restrict the operation range. -32768.0… Minimum limit for process PID controller output.
  • Page 249 Parameter 249 Serial Name/Value Description Def/FbEq16 number 40.39 Set 1 deadband Defines a deadband around the setpoint. Whenever process 0.00 PID range feedback enters the deadband, a delay timer starts. If the customer feedback remains within the deadband longer than the delay unit (40.40 Set 1 deadband delay), the PID controller output is...
  • Page 250 250 Parameter Serial Name/Value Description Def/FbEq16 number 40.47 Reference group 1 Defines the wake-up level as deviation between process 0.00 wake-up deviation setpoint and feedback. When the deviation exceeds the value of this parameter, and remains there for the duration of the wake-up delay (40.48 Reference group 1 wake-up delay), the drive wakes up.
  • Page 251 Parameter 251 Serial Name/Value Description Def/FbEq16 number 40.51 Set 1 trim mode Activates the trim function and selects between direct and proportional trimming (or a combination of both). With trimming, it is possible to apply a corrective factor to the drive reference (setpoint).
  • Page 252 252 Parameter Serial Name/Value Description Def/FbEq16 number 40.57 PID set1/set2 Select the source of using process PID parameter set 1 PID set 1 selection (parameter 40.07…40.50) or parameter set 2 (41 Process PID set 0 = using process PID parameter set 1 1 = using process PID parameter group 2 PID set 1 PID set 2...
  • Page 253 Parameter 253 Serial Name/Value Description Def/FbEq16 number -32768.00… Process PID internal setpoint. 1 = 1 unit 32767.00 40.65 Trim auto Enables the PID trim auto connection and connects PID trim Disable connection 40.05 Process PID trim output act to either speed, torque or frequency chains, based on the trim selection parameter 40.52 Set 1 trim selection 41.52 Set 2 trim...
  • Page 254 254 Parameter Serial Name/Value Description Def/FbEq16 number 40.80 Set 1 PID output Selects the source for set 1 PID output minimum. Set1 output min source None Not selected. Set1 output min 40.36 Reference group 1 the minimum output value. 40.81 Set 1 PID output Selects the source for set 1 PID output maximum.

  • Page 255: Process Pid Set 2

    Parameter 255 Serial Name/Value Description Def/FbEq16 number A second set of parameter values for process PID control. 41 Process PID set 2 The selection between this set and first set (parameter group PID set1/set2 selection is made by parameter 40 Process PID set 1 40.57).
  • Page 256 256 Parameter Serial Name/Value Description Def/FbEq16 number 41.30 Reference group 2 See parameter 40.30 Reference group 1 set value keeping Not selected function. set value keeping function 41.31 Reference group 2 See parameter 40.31 Reference group 1 negated deviation Not inverted value.

  • Page 257: Brake Chopper

    Parameter 257 Serial Name/Value Description Def/FbEq16 number 41.54 Set 2 trim mix See parameter 40.54 Set 1 trim mix. 41.55 Set 2 trim adjust See parameter 40.55 Set 1 trim adjust. 1.000 41.56 Set 2 trim source See parameter 40.56 Set 1 trim source.
  • Page 258 258 Parameter Serial Name/Value Description Def/FbEq16 number 43.06 Braking chopper Enables brake chopper control. Inhibited enable Note: Before enabling brake chopper control, ensure that: • a brake resistor is connected • overvoltage control is switched off (parameter 30.30 Overvoltage control) •...

  • Page 259: Mechanical Brake Control

    Parameter 259 Serial Name/Value Description Def/FbEq16 number 43.12 Brake resistor Selects the warning limit for the brake resistor temperature warning limit protection function. When the limit is exceeded, the drive generates a A793 Brake resistor temperature is excessive warning. The value is given in percent of the temperature the resistors reach (when loaded with the power defined by parameter 43.09 Brake resistor Pmax cont.).
  • Page 260 260 Parameter Serial Name/Value Description Def/FbEq16 number 44.06 Brake control Activates/deactivates (or selects a source that activates / Not selected enable deactivates) the mechanical brake control logic. 0 = Brake control inactive 1 = Brake control active Not selected Select Digital input DI1 (10.02 DI delayed status, bit 0).

  • Page 261: Energy Efficiency

    Parameter 261 Serial Name/Value Description Def/FbEq16 number Settings for the energy saving calculators. 45 Energy efficiency See also section Energy saving calculators (page 92). 45.01 Saved energy Energy saved in GWh compared to direct-on-line motor (kWh) connection. This parameter is incremented when 45.02 Saved energy (kWh) rolls over.
  • Page 262 262 Parameter Serial Name/Value Description Def/FbEq16 number 45.07 Saved amount Monetary savings compared to direct-on-line motor connection. This value is a calculated by multiplying the saved energy in kWh by the currently active energy tariff (45.14 Tariff selection). This parameter is read-only (See parameter 45.21 Energy calculations reset).
  • Page 263 Parameter 263 Serial Name/Value Description Def/FbEq16 number 45.13 Energy tariff 2 Defines energy tariff 2 (price of energy per kWh). 0.200 units See parameter 45.12 Energy tariff 0.000… Energy tariff 2. 4294967.295 units 45.14 Tariff selection Selects (or defines a source that selects) which pre-defined Energy tariff energy tariff is used.
  • Page 264 264 Parameter Serial Name/Value Description Def/FbEq16 number 45.26 Hourly total energy Total energy consumption during the last hour, that is, the 0.00 kWh (resettable) most recent 60 minutes. You can reset the value by setting it to zero. -3000.00 … Total energy.

  • Page 265: Monitoring/Scaling Settings

    FBA). For example, with a setting of 30, the fieldbus reference range of 0…20000 would correspond to a speed of 30…[46.02] Hz. Note: This parameter is effective only with the ABB Drives communication profile. 0.00 … 1000.00 Hz Frequency corresponding to minimum fieldbus reference.
  • Page 266 266 Parameter Serial Name/Value Description Def/FbEq16 number 46.11 Motor speed filter Defines a filter time for signals 01.01 Motor speed 01.02 500 ms time Motor speed (%). 2…20000 ms Motor speed signal filter time. 1 = 1 ms 46.12 Filter time output Defines a filter time for signal 01.06 Output frequency.

  • Page 267: Data Storage

    Parameter 267 Serial Name/Value Description Def/FbEq16 number 46.44 Current decimals Defines the number of display decimals places and 32-bit scaling of current-related parameters. The value of this parameter corresponds to the number of decimals assumed in the 32-bit integer fieldbus communication (for 16-bit scaling see 46.05 Current scaling).

  • Page 268: Panel Port Communication

    268 Parameter Serial Name/Value Description Def/FbEq16 number 47.23 Data storage 3 Data storage parameter 19. int16 -32768…32767 16-bit data. 1 = 1 47.24 Data storage 4 Data storage parameter 20. int16 -32768…32767 16-bit data. 1 = 1 Communication settings for the control panel port on the 49 Panel port communication drive.

  • Page 269: Fieldbus Adapter (Fba)

    Parameter 269 Serial Name/Value Description Def/FbEq16 number 49.20 Basic panel home Selects the parameters that are shown in Home view 2 of the Auto view 2 integrated or Basic control panel (ACS-BP-S) when the active external control location is EXT1. Home view 2 is toggled automatically between Home view 5 (parameter 49.220) according to the active external control location EXT1 or EXT2, respectively.
  • Page 270 270 Parameter Serial Name/Value Description Def/FbEq16 number Fault Break detection active in Communication. Upon a communication break, the drive trips on a 7510 FBA A communication fault and coasts to a stop. End speed Break detection active in Communication. Upon a communication break, the drive generates a warning (A7C1 FBA A...
  • Page 271 Parameter 271 Serial Name/Value Description Def/FbEq16 number Torque The scaling is defined by parameter 46.03 Torque fieldbus scaled value. Speed The scaling is defined by parameter 46.01 Speed fieldbus scaled value. Frequency The scaling is defined by parameter 46.02 Frequency fieldbus scaled value.
  • Page 272 272 Parameter Serial Name/Value Description Def/FbEq16 number 50.09 FBA A SW Selects the source of the fieldbus status word when Not selected transparent source parameter 50.06 FBA A SW selection is set to Transparent mode. Not selected Source not selected. Other Source selection (See 130 on page Terms and...

  • Page 273: Fba A Settings

    Parameter 273 Serial Name/Value Description Def/FbEq16 number 50.17 FBA A Actual value Displays raw (unmodified) actual value ACT1 sent by fieldbus adapter A to the master (PLC) if debugging is enabled by parameter 50.12 FBA A debug mode. This parameter is read-only. -2147483648…...

  • Page 274: Fba A Data In

    274 Parameter Serial Name/Value Description Def/FbEq16 number 51.31 FBA A Displays the status of the fieldbus adapter module communication. configured communication status Not configured Adapter not configured. Initializing Adapter is initializing. Timed Out A timeout has occurred in the communication between the adapter and the drive.

  • Page 275: Fba A Data Out

    Parameter 275 Serial Name/Value Description Def/FbEq16 number SW 16 bits Status word (16 bit) Act1 16bit Actual value ACT1(16 bit) Act2 16bit Actual value ACT1(16 bit) CW 32 bits Control word (32 bit) Ref1 32bit Reference REF1 (32 bit) Ref2 32bit Reference REF1 (32 bit) SW 32 bits Status word (32 bit)
  • Page 276 276 Parameter Serial Name/Value Description Def/FbEq16 number 58.02 Protocol ID Displays the protocol ID and revision. This parameter is read-only. Protocol ID and revision. 1 = 1 58.03 Node address Defines the node address of the drive on the fieldbus link. Values 1…247 are allowable.
  • Page 277 Parameter 277 Serial Name/Value Description Def/FbEq16 number 58.07 Communication Displays the status of the EFB communication. diagnostics This parameter is read-only. Note that the name is only visible when the error is present (bit value is 1). Bit(s) Name Description Init failed 1 = EFB initialization failed Addr config err...
  • Page 278 278 Parameter Serial Name/Value Description Def/FbEq16 number 58.11 UART errors Displays a count of character errors received by the drive. An increasing count indicates a configuration problem on the bus. Reset from the control panel by keeping Reset down for over 3 seconds.
  • Page 279 58.06 Communication control. ABB Drives ABB Drives control profile (with a 16-bit control word) DCU Profile DCU control profile (16 or 32-bit control word) 58.26 EFB ref1 type Selects the type of reference 1.
  • Page 280 280 Parameter Serial Name/Value Description Def/FbEq16 number Speed or frequency Frequency control. Transparent No scaling is applied. General Generic reference without a specific unit. Scaling:1 = 100. Torque The scaling is defined through parameter 46.03 Torque fieldbus scaled value. Speed The scaling is defined through parameter 46.01 Speed fieldbus scaled...
  • Page 281 Parameter 281 Serial Name/Value Description Def/FbEq16 number 58.34 Word order Selects in which order the 16-bit registers of 32-bit Low - High parameters are transferred. For each register, the first byte contains the high order byte and the second byte contains the low order byte. Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58.06...

  • Page 282: Override

    282 Parameter Serial Name/Value Description Def/FbEq16 number 58.103 Data I/O 3 Defines the address in the drive which the Modbus master Ref2 16 bit accesses when it reads from or writes to register address 400003. For selections, see parameter 58.101 Data I/O 58.104 Data I/O 4 Defines the address in the drive which the Modbus master...
  • Page 283 Parameter 283 Serial Name/Value Description Def/FbEq16 number 70.03 Override activation Selects the source of the Override activation. Not used source Value 0 of the source deactivates the Override. Value 1 of the source activates the Override. Not used Constant speed Bit 7 of 06.19 Speed control status word (see page 143).
  • Page 284 284 Parameter Serial Name/Value Description Def/FbEq16 number 70.44 Override log 1 fault Displays the last fault, if any, that occurred during the last operation of Override. Fault description. 70.45 Override log 1 fault Displays the second last fault, if any, that occurred during the last operation of Override.

  • Page 285: External Pid1

    Parameter 285 Serial Name/Value Description Def/FbEq16 number 70.59 Override log 2 Displays the third last warning, if any, that occurred during warning 3 the second last operation of Override. Warning description. 70.60 Override log 3 start Displays the start date of the third last Override activation. 01.01.1980 date Start date.
  • Page 286 286 Parameter Serial Name/Value Description Def/FbEq16 number 71.06 PID status word Displays status information on process external PID control. This parameter is read-only. Name Value PID active 1 = Process PID control active. Reserved Output frozen 1 = Process PID controller output frozen. Bit is set if parameter 71.38 Output freeze enable is TRUE, or the deadband function is active (bit 9 is set).
  • Page 287 Parameter 287 Serial Name/Value Description Def/FbEq16 number 71.22 Internal setpoint 2 See parameter 40.22 Reference group 1 internal setpoint 0.00 PID customer units 71.23 Internal setpoint 3 See parameter 40.23 Reference group 1 internal setpoint 0.00 PID customer units 71.26 Setpoint min See parameter 40.26 Reference group 1 the minimum set...

  • Page 288: Pfc Configuration

    288 Parameter Serial Name/Value Description Def/FbEq16 number Process PID max The Ext PID integration term is not increased when the output of the process PID has reached its maximum limit. In this setup, the external PID is used as a source for the process PID.
  • Page 289 Parameter 289 Serial Name/Value Description Def/FbEq16 number Bit(s) Name Value Ready 0 = False, 1 = True operating 0 = False, 1 = True Under PFC control 0 = False, 1 = True 1, 3, 4…10 Reserve Interlock 0 = False, 1 = True 12…15 Reserve 0000h…FFFFh...
  • Page 290 290 Parameter Serial Name/Value Description Def/FbEq16 number 76.30 Start point 1 Defines the start speed (Hz/rpm) for the first auxiliary motor. 48Hz As the motor speed or frequency exceeds the limit defined by this parameter, a new auxiliary motor is started. To avoid nuisance starts of the second auxiliary motor, the speed of the variable speed motor should be higher than the start speed for the duration defined by parameter...
  • Page 291 Parameter 291 Serial Name/Value Description Def/FbEq16 number 76.34 Start point 5 Defines the start speed or frequency (Hz/rpm) for the fifth Vector: follower pump/auxiliary motor. See parameter 76.30 Start 1300 rpm; point Scalar 48 Hz; 58 Hz (95.20 76.41 Stop point 1 Defines the stop speed (Hz) for the first auxiliary motor.
  • Page 292 292 Parameter Serial Name/Value Description Def/FbEq16 number 0.20…600.00 s Time delay. 1 = 1 s 76.60 PFC ramp up time Defines the acceleration time for the drive motor speed 1.00 s compensation, when an auxiliary motor is stopped. This ramp time is also used for the drive motor to accelerate after an auto-change has occurred.
  • Page 293 Parameter 293 Serial Name/Value Description Def/FbEq16 number Autochange triggered by the rising edge of Digital input DI1 (10.02 DI delayed status, bit 0). Autochange triggered by the rising edge of Digital input DI2 (10.02 DI delayed status, bit 1). Autochange triggered by the rising edge of Digital input DI3 (10.02 DI delayed status, bit 2).

  • Page 294: Pfc Maintenance And Monitoring

    294 Parameter Serial Name/Value Description Def/FbEq16 number 0.0…300.0% Speed/frequency in percentage of the nominal speed or frequency of the drive motor. 76.74 Autochange Selects whether only auxiliary motors or all motors are Aux motors auxiliary PFC included in the Autochange function. only All motors All motors, including the one connected to the drive which...

  • Page 295: Hw Configuration

    No voltage range selected. The drive will not start modulating selected before a range is selected, unless parameter 95.02 Adaptive voltage limits is set to Enabled, in which case the drive estimates the supply voltage itself. 380…415 V 380…415 V, available for ACS530-01-xxxx-4 drives...
  • Page 296 External 24V The drive control board is powered from an external power supply. Bit(s) Name Reserve ABB sine filter 3…15 Reserve 95.20 HW options word 1 Specifies hardware-related options that require differentiated parameter default settings. This parameter is not affected by a parameter restore.

  • Page 297: System

    Parameter 297 Serial Name/Value Description Def/FbEq16 number 95.26 Motor disconnect Detects if motor is disconnected and shows a warning of Disable detection disconnected motor. When this parameter is enabled, the drive will do the followings: 1. The drive detects if the motor is disconnected from the drive (all three phases).
  • Page 298 Application macros (page 29). After a selection is made, the parameter reverts automatically to Done. Done Macro selection complete; normal operation. ABB standard Factory macro (See page 30). Hand/Auto Hand/Auto macro (See page 40). Hand/PID Hand/PID macro (See page 44).
  • Page 299 Parameter 299 Serial Name/Value Description Def/FbEq16 number 96.06 Parameter restore Restores the original settings of the control program, i.e., Finalization parameter default values. Note: The parameter cannot be changed while the drive is running. Finalization Restoring is completed. Reset motor data restore all motor rating ID run results to default values Restore defaults All editable parameter values are restored to default values,...
  • Page 300 300 Parameter Serial Name/Value Description Def/FbEq16 number 96.07 Parameter save Saves the valid parameter values to the permanent memory Finalization manually on the drive control unit to ensure that operation can continue after cycling the power. Save the parameters with this parameter.
  • Page 301 Parameter 301 Serial Name/Value Description Def/FbEq16 number 96.11 User macro Enables the saving and restoring of up to four custom sets of No action save/load parameter settings. The set that was in use before powering down the drive is in use after the next power-up.
  • Page 302 302 Parameter Serial Name/Value Description Def/FbEq16 number 96.13 User macro I/O See parameter 96.12 User macro I/O mode input Not selected mode input 2 96.16 unit selection Selects the unit of parameters indicating power, temperature 00000b and torque. Bit(s) Name Information power supply unit 0 = kW...
  • Page 303 Parameter 303 Serial Name/Value Description Def/FbEq16 number Pure event The drive generates an event log entry (B686 Checksum mismatch). Warning The drive generates a warning (A686 Checksum mismatch). Warning and The drive generates a warning (A686 Checksum mismatch). prevent start Starting the drive is prevented.
  • Page 304 Enables using a legacy control profile. Currently only EFB Not selected profile supports legacy profiles. Not selected EFB: Control profile selected with 58.25 Profile used. Legacy DCU profile used. ABB drives ABB drives profile used. ABB drives limited Legacy ABB drives limited profile used.
  • Page 305 Bit(s) Name Description ABB access 1 = ABB access level ((service, senior programmer, etc.; see blocking level the parameter 96.03) blocking freezing parameter 1 = prevent change of parameter lock status, that is, the lock status password 358 is invalid.
  • Page 306 306 Parameter Serial Name/Value Description Def/FbEq16 number Switching frequency; slip compensation; anti-clogging (signal 97 Motor control injection); IR compensation. 97.01 Switching Defines the switching frequency of the drive that is used as 2 kHz long as the drive does not heat too much. Depends on the frequency reference frame size.

  • Page 307: Motor Control

    Parameter 307 Serial Name/Value Description Def/FbEq16 number 97.13 IR compensation Defines the relative output voltage boost at zero speed (IR 3.50% compensation). The function is useful in applications with a high break-away torque where vector control cannot be applied. U / U Relative output voltage.

  • Page 308: Motor Data

    308 Parameter Serial Name/Value Description Def/FbEq16 number 97.94 IR comp max Sets the frequency at which IR compensation set by 50.0% frequency parameter 97.13 IR compensation reaches 0 V. Unit is percent of the motor nominal frequency. 1.0…200.0% Frequency. 1 = 1% 97.135 Udc ripple Calculates ripple voltage.
  • Page 309 Parameter 309 Serial Name/Value Description Def/FbEq16 number 99.08 Motor nominal Defines the nominal motor frequency. The setting must 50.0 Hz frequency match the value on the rating plate of the motor. Note: The parameter cannot be changed while the drive is running.
  • Page 310 310 Parameter...

  • Page 311: Fieldbus Control

    Fieldbus control 311 Fieldbus control Controlled through an embedded fieldbus interface (EFB) What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) using the embedded fieldbus interface. System overview The drive can be connected to an external control system through a communication link using either a fieldbus adapter or an embedded fieldbus interface.
  • Page 312 312 Fieldbus control Fieldbus controller terminal ON Fieldbus Data Flow Control word (CW) Reference value Process I/O (cyclic) Status word (SW) Actual value Parameter R/W Service message (non- request / response cyclic) Terminal OFF Terminal OFF Terminal ON Biasing Voltage OFF Biasing Voltage OFF Biasing Voltage ON RIIO-01...

  • Page 313: Connecting The Fieldbus To The Drive

    Fieldbus control 313 Fieldbus controller Terminal ON Fieldbus Data Flow Control word (CW) Reference value Process I/O (cyclic) Status word (SW) Actual value Parameter R/W Service message (non- request / response cyclic) Terminal OFF Terminal OFF Terminal ON Biasing Voltage OFF Biasing Voltage OFF Biasing Voltage ON CCON-23/CCON-24...

  • Page 314: Setting Up The Embedded Fieldbus Interface

    58.17 Transmit delay 0 ms (default) Defines a response delay for the drive. 58.25 Profile ABB Drives Selects the control profile used by the drive. (default) See section Basics of the embedded fieldbus interface (page317). 58.26...

  • Page 315: Setting The Drive Control Parameters

    Fieldbus control 315 Fieldbus control Parameters Settings Function/Information 58.06 Communication Refresh settings Validates the settings of the configuration control parameters. The new settings will take effect when the drive is powered up the next time, or when they are validated by parameter 58.06Communication control.
  • Page 316 316 Fieldbus control Fieldbus control Parameter Function/Information Settings ACTUAL VALUE TYPE AND SCALING 58.28 EFB actual Speed or frequency Defines the types of actual values 1 and 2. value 1 type (default), The scaling for each actual value type is Transparent,General, defined by parameters 46.01…46.03.

  • Page 317: Basics Of The Embedded Fieldbus Interface

    Fieldbus control 317 Basics of the embedded fieldbus interface The cyclic communication between a fieldbus system and the drive consists of 16-bit data words or 32-bit data words (with the transparent control profiles). The diagram below illustrates the operation of the embedded fieldbus interface. The signals transferred in the cyclic communication are explained further below the diagram.

  • Page 318: Control Word And Status Word

    318 Fieldbus control  Control word and Status word The Control Word (CW) is a 16-bit or 32-bit packed boolean word. It is the principal means of controlling the drive from a fieldbus system. The CW is sent by the fieldbus controller to the drive.
  • Page 319 Fieldbus control 319 Modbus master devices typically provide a means to access the full range of 65536 Modbus holding registers. One of these methods is to use 6-digit decimal addresses from 400001 to 465536. This manual uses 6-digit decimal addressing to represent Modbus holding register addresses.

  • Page 320: About The Control Profiles

    • Profile. For the ABB Drives profile, the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive. The DCU Profile involves no data conversion or scaling. The figure below illustrates the effect of the profile selection.

  • Page 321: Control Word

     Control Word for the ABB Drives profile The table below shows the contents of the fieldbus Control Word for the ABB Drives control profile. The embedded fieldbus interface converts this word to the form in which it is used in the drive. The upper case boldface text refers to the states shown State transition diagram for the ABB Drives profile on page 328.

  • Page 322: Control Word For The Dcu Profile

    322 Fieldbus control Bit(s Name Value State/Description Reserve …9 REMOTE_ Fieldbus control enabled. Control word <> 0 or reference <> 0: retain last control word and reference. Control word = 0 and reference = 0: fieldbus control enabled. Reference and deceleration/acceleration ramp are locked.
  • Page 323 Fieldbus control 323 Bit(s) Name Value State/Description RUN_DISABLE Run disable. If the drive is set to receive the run enable signal from the fieldbus, this bit deactivates the signal. Run enable. If the drive is set to receive the run enable signal from the fieldbus, this bit activates the signal.
  • Page 324 324 Fieldbus control Bit(s) Name Value State/Description USER_0 Write able control bits that can be combined with drive logic for application-specific functionality. USER_1 USER_2 USER_3 26 … Reserve...

  • Page 325: Status Word

     Status Word for the ABB Drives profile The table below shows the fieldbus Status Word for the ABB Drives control profile. The embedded fieldbus interface converts the drive Status Word into this form for the fieldbus. The upper case boldface text refers to the states shown on State transition diagram for the ABB Drives profile on page 328.

  • Page 326: Status Word For The Dcu Profile

    326 Fieldbus control  Status Word for the DCU Profile The embedded fieldbus interface writes the drive Status Word bits 0 to 15 to the fieldbus Status Word as is. Bits 16 to 32 of the drive Status Word are not in use. Bit(s) Name Value...
  • Page 327 Fieldbus control 327 Bit(s) Name Value State/Description ALARM Panel/keypad (or PC tool) is in local control mode. No warnings/Warnings Reserve Reserved for Not yet implemented. DIRECTION_LO Reserve Reserve Reserve USER_0 Status bits that can be combined with drive logic for application-specific functionality.

  • Page 328: State Transition Diagrams

    The diagram below shows the state transitions in the drive when the drive is using the ABB Drives profile and the drive is configured to follow the commands of the control word from the embedded fieldbus interface. The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words.
  • Page 329 Fieldbus control 329 SWITCH-ON ABB Drives Profile MAinS OFF INHIBITED (SW Bit6=1) Power ON (CW Bit0=0) NOT READY TO CW= Control word SWITCH ON (SW Bit0=0) A B C D SW= Status word n = Speed I= Input current (CW=xxxx x1xx xxxx x110)

  • Page 330: Reference Value

     References for the ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two references, EFB reference 1 and EFB reference 2. The references are 16-bit words each containing a sign bit and a 15-bit integer.

  • Page 331: Actual Value

     Actual values for the ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two fieldbus actual values, ACT1 and ACT2. The actual values are 16-bit words each containing a sign bit and a 15-bit integer.

  • Page 332: Modbus Holding Register Addresses

    DCU Profile The table below shows the default Modbus holding register addresses for the drive data with the ABB Drives profile. This profile provides a converted 16-bit access to the drive data. Note: only access to 16 least significant digits of 32-bit control word and status word for the drive.

  • Page 333: Modbus Function Codes

    Fieldbus control 333 MODBUS function codes The table below shows the Modbus function codes supported by the embedded fieldbus interface. Code Function name Description Read Coils Read Discrete Inputs Read Holding Registers Write Single Coil Write Single Register Diagnose Provides a series of tests for checking the communication, or for checking various internal error conditions.

  • Page 334: Exception Code

    (stream access) • 04h: Request to get one specific identification object (individual access) Supported Object IDs: • 00h: Vendor Name (“ABB”) • 01h: Product Code (for example “AinFX”) • 02h : Major Minor Revision (combination of contents 07.05 Firmware version 58.02...

  • Page 335: Coils (0Xxxx Reference Set)

    Coils are 1-bit read/write values. Control Word bits are exposed with this data type. The table below summarizes the Modbus coils (0xxxx reference set). Note that the references are 0-based index that match the address transmitted on the wire. Reference ABB Drives Profile DCU profile value OFF1_CONTROL...

  • Page 336: Discrete Inputs (1Xxxx Reference Set)

    Discrete inputs are 1-bit read-only values. Status Word bits are exposed with this data type. The table below summarizes the Modbus discrete inputs (1xxxx reference set). Note that the references are 0-based index that match the address transmitted on the wire. Reference ABB Drives Profile DCU profile value RDY_ON READY...

  • Page 337: Error Code Registers (Holding Registers 400090

    Fieldbus control 337 Error code registers (holding registers 400090…400100) These registers contain information about the last query. The error register is cleared when a query has finished successfully. Reference Name Description value Reset Error Registers 1 = Reset internal error registers (91…95).0 = Do nothing.
  • Page 338 338 Fieldbus control Note: The text and examples in this chapter describe the configuration of one fieldbus adapter (FBA A) by parameters 50.01…50.18 and parameter groups 51 FBA A settings…53 FBA A data out. Drives Fieldbus controller Fieldbus Other devices Type Fxxx fieldbus adapter installed onto drive control unit (slot 1) Data Flow...

  • Page 339: Interface Basis Of Fieldbus Adapters

    Fieldbus control 339 Interface basis of fieldbus adapters The cyclic communication between a fieldbus system and the drive consists of 16- or 32-bit input and output data words. The drive is able to support a maximum of 12 data words (16 bits) in each direction. Data transmitted from the drive to the fieldbus controller is defined by parameters 52.01 FBA A data in 1 …...

  • Page 340: Control Word And Status Word

    340 Fieldbus control  Control word and Status word The Control word is the principal means for controlling the drive from a fieldbus system. It is sent by the fieldbus master station to the drive through the adapter module. The drive switches between its states according to the bit-coded instructions in the Control word and returns status information to the master in the Status word.

  • Page 341: Reference Value

    (indicating reversed direction of rotation) is formed by calculating the complement from the corresponding positive reference. ABB drives can receive control information from multiple sources including analog and digital inputs, the drive control panel and a fieldbus adapter module. In order to have the drive controlled through the fieldbus, the module must be defined as the source of control information such as reference.

  • Page 342: Actual Value

    342 Fieldbus control  Actual value Actual values are 16-bit words containing information on the operation of the drive. The types of the monitored signals are selected by parameters 50.07 FBA A Actual 1 type 50.08 FBA A Actual 2 type.

  • Page 343: Contents Of The Fieldbus Control Word

    Fieldbus control 343  Contents of the fieldbus Control word The upper case boldface text refers to the states shown in the state diagram (page 346). Bit(s) Name Value State/Description Off1 control Proceed to READY TO OPERATE. Stop along currently active deceleration ramp. Proceed to OFF1 ACTIVE;...
  • Page 344 344 Fieldbus control Bit(s) Name Value State/Description User bit2 User bit3...

  • Page 345: Contents Of The Fieldbus Status Word

    Fieldbus control 345  Contents of the fieldbus Status word The upper case boldface text refers to the states shown in the state diagram (page 346). Bit(s) Name Value State/Description Ready to switch to READY TO SWITCH ON. NOT READY TO SWITCH ON. Ready run READY TO OPERATE.

  • Page 346: The State Diagram

    346 Fieldbus control  The state diagram SWITCH-ON from any state MAinS OFF INHIBITED SW b6=1 Fault Power ON CW b0=0 FAULT NOT READY TO SW b3=1 SWITCH ON SW b0=0 A B C D CW b7=1 CW=xxxx x1xx xxxx x110 CW b3=0 READY TO OPERATION...

  • Page 347: Setting Up The Drive For Fieldbus Control

    Fieldbus control 347 Setting up the drive for fieldbus control 1. Install the fieldbus adapter module mechanically and electrically according to the instructions given in the User’s manual of the module. 2. Power up the drive. 3. Enable the communication between the drive and the fieldbus adapter module with parameter 50.01 FBA A Enable.

  • Page 348: Parameter Setting Examples: Fpba (Profibus Dp)

    Status word Speed Actual value Motor current Dc voltage The table below gives the recommended drive parameter settings. Drive parameter Setting for ACS530 Description drives 50.01 FBA A Enable 1 = [slot number] Enables communication between the drive and the fieldbus adapter module.
  • Page 349 Fieldbus control 349 Drive parameter Setting for ACS530 Description drives 53.02 FBA data out2 2 = Ref1 16bit Reference 1 (speed) 53.03 FBA data out3 23.12 Acceleration time 1 53.05 FBA data out5 23.13 Deceleration time 1 51.27 FBA A parameter...
  • Page 350 350 Fieldbus control...

  • Page 351: Fault Tracing

    The causes of most warnings and faults can be identified and corrected using the information in this chapter. If not, contact an ABB service representative. If you have a possibility to use the Drive composer PC tool, send the Support package created by the Drive composer to the ABB service representative.

  • Page 352: Pure Events

    352 Fault tracing Faults do latch inside the drive and cause the drive to trip, and the motor stops. After the cause of a fault has been removed, the fault can be reset from a selectable source by parameter 31.11 Fault reset selection , such as the control panel, Drive composer PC tool, digital inputs of the drive or fieldbus.

  • Page 353: Warning Information

    See section Check assemble insulation in the Chapter of Electrical installation in drive hardware manual. If an ground fault is found, fix or change the motor cable and/or motor. If no ground fault can be detected, contact your local ABB representative.
  • Page 354 Check supply voltage. A3AA DC not charged The voltage of the intermediate If the problem persists, contact your local DC circuit has not yet risen to ABB representative. operating level. A480 Motor cable overload Calculated motor cable Check settings of parameters 35.61...
  • Page 355 Check ambient conditions. warning limit. Check air flow and fan operation. Check heatsink fins for dust pick-up. 1 Thermistor broken Contact an ABB service representative for control unit replacement. A4A1 IGBT overtemperature Estimated drive IGBT Check ambient conditions. temperature is excessive.
  • Page 356 31.22STO indication indication run/stop run/stop (page 207) of drive hardware manual. A5EA Measurement circuit Problem with internal Contact your local ABB representative. temperature temperature measurement of the drive. A5EB PU board powerfail Power unit power supply Contact your local ABB representative.
  • Page 357 Fault tracing 357 Code Warning / Aux. code Cause What to do (hex) A684 SD card Error related to SD card used Check the auxiliary code. See the to store data (BCU control unit corresponding action of each code only). below.
  • Page 358 (parameters 43.08…43.10). A79B Short circuit in brake Short circuit in brake chopper Replace brake chopper (if external). chopper IGBT. Drives with internal choppers will need to be returned to ABB. Ensure connection and no damages to brake resistor.
  • Page 359 Fault tracing 359 Code Warning / Aux. code Cause What to do (hex) A79C BC IGBT excess Brake chopper IGBT Let chopper cool down. temperature temperature has exceeded Check for excessive ambient internal warning limit. temperature. Check for cooling fan failure. Check for obstructions in the air flow.
  • Page 360 360 Fault tracing Code Warning / Aux. code Cause What to do (hex) A881 Output relay Warning generated by an edge Check the auxiliary code. Check warning counter. signal source according to relevant code. A882 Motor start A883 Energized A884 Main contactors A885 DC-charge...
  • Page 361 Fault tracing 361 Code Warning / Aux. code Cause What to do (hex) A8B0 Signal supervision Warning generated by a signal Check the warning signal source supervision function. (parameter 32.07, 32.17 or 32.27). (Editable message text) Programmable warning: 32.06 Supervision 1 action 32.16 Supervision 2 action...
  • Page 362 362 Fault tracing Code Warning / Aux. code Cause What to do (hex) A982 External warning 2 Fault in external device 2 Check the external device. (Editable message Check setting of the parameter text) 31.03External event 2 source. Programmable warning: 31.03 External event 2 source 31.04 External event 2...
  • Page 363 Fault tracing 363 Code Warning / Aux. code Cause What to do (hex) AFF7 Autophasing Autophasing routine will be Informative warning. performed at next start to determine the angular position of the magnetic flux (with a permanent magnet synchronous motor) or the magnetic axis (with a synchronous reluctance motor).

  • Page 364: Fault Messages

    Check for an ground fault in motor or motor cables by measuring the insulation resistances of motor and motor cable. If no ground fault can be detected, contact your local ABB representative. 2340 Short circuit Short-circuit in motor cable(s) Check motor and motor cable for cabling or motor errors.
  • Page 365 Fault tracing 365 Code Fault / Aux. code Cause What to do (hex) 3181 Cross connection Incorrect input power and Check input power connections. motor cable connection (ie. Programmable fault: input power cable is connected 31.23 Cross to drive motor connection). connection 3210 DC bus overvoltage...
  • Page 366 96.08 Control board boot) or by cycling power. power. 5090 STO hardware failure STO hardware diagnostics has Contact your local ABB representative for detected hardware failure. hardware replacement. 5091 Delete safe torque Delete safe torque function is Check safety circuit connections. For active, i.e.
  • Page 367 Fault tracing 367 Code Fault / Aux. code Cause What to do (hex) 5094 Measurement circuit Problem with internal Contact your local ABB representative. temperature temperature measurement of the drive. 5095 Redundant Redundant measurement Contact your local ABB representative. measurement...
  • Page 368 64E1 Kernel overload Operating system error. Reboot the control unit (using parameter 96.08 Control board boot) If the problem persists, contact your local ABB representative AFF7 Fault reset A fault has been reset from the Event. Informative only. control panel, Drive composer PC tool, fieldbus or I/O.
  • Page 369 What to do (hex) 6882 Text 32-bit table Internal fault. Reset the fault. If the fault persists overflow contact your local ABB representative. 6885 Text file overflow Internal fault. Reset the fault. If the fault persists contact your local ABB representative. 7081...
  • Page 370 370 Fault tracing Code Fault / Aux. code Cause What to do (hex) 7086 AI Overvoltage An overvoltage has been Check AI signal levels. detected on an analog input. The analog input has temporarily been changed to voltage mode and will be changed back to current mode when the AI signal level is back within acceptable limits.
  • Page 371 Fault tracing 371 Code Fault / Aux. code Cause What to do (hex) 80B0 Signal supervision Fault generated by a signal Check the source of the fault (parameter supervision function. 32.07, 32.17 or 32.27). (Editable message text) Programmable fault: 32.06 Supervision 1 action 32.16 Supervision 2 action...
  • Page 372 372 Fault tracing Code Fault / Aux. code Cause What to do (hex) FF81 FB A force trip A fault trip command has been Check the fault information provided by received through fieldbus the PLC. adapter A. FF8E EFB force trip A fault trip command has been Check the fault information provided by received through the...

  • Page 373: Control Chain Diagrams

    Control chain diagrams 373 Control chain diagrams What this chapter contains The chapter presents the reference chains of the drive. The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the converter parameter system. For a more general diagram, see section Operating modes of the drive (page 66).

  • Page 374: Frequency Reference Selection

    374 Control chain diagrams Frequency reference selection > > > > > > > > > > >...

  • Page 375: Frequency Reference Modification

    Control chain diagrams 375 Frequency reference modification > > >...

  • Page 376: Process Pid Setpoint And Feedback Source Selection

    376 Control chain diagrams Process PID setpoint and feedback source selection > > > > > > > >...

  • Page 377: Process Pid Controller

    Control chain diagrams 377 Process PID controller > > > > >...

  • Page 378: Direction Lock

    378 Control chain diagrams Direction lock >...

  • Page 379: Further Information

    Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to new.abb.com/channel-partners/search Product training For information on ABB product training, navigate to new.abb.com/service/training...
  • Page 380 © Copyright 2023 ABB. All rights reserved. Specifications subject to change without notice.

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