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ABSCO SHEDS RG37601N2 Manual

Absco garage
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AU: 1800 029 701
N Z: 0800 466 444
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012.
If you require a higher wind rating please contact
us: admin@absco.com.au or 1800 029 701
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Absco Industries
Assembly Instruction Manual
ABSCO GARAGE
MODEL: RG37601N2
3.7m W x 6.0m D x 3.2m H
admin@absco.com.au
www.abscosheds.com.au
Model: RG37601N2
Opening width: 2400mm
Opening height: 2300mm
Internal wall height: 2830mm
*You will need to contact a suitably qualified
professional to specify concrete slab or footings
for your site.
Brackets for securing the frame to either a
concrete slab or footings are included in this kit.
Anchors are not supplied.
Local authority approval must be obtained prior
to construction. Once you have selected your
site, draw a site plan and lodge your application
together with a copy of the engineering plans
located at the back of these instructions.
PLEASE LEAVE A REVIEW
Tell us about your experience!
Visit www.abscosheds.com.au/review
19/09/24
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Summary of Contents for ABSCO SHEDS RG37601N2

  • Page 1 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H AU: 1800 029 701 admin@absco.com.au Opening width: 2400mm N Z: 0800 466 444 www.abscosheds.com.au Opening height: 2300mm Internal wall height: 2830mm *You will need to contact a suitably qualified professional to specify concrete slab or footings for your site.
  • Page 2 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Before Getting Started: • Read these instructions carefully and fully so that an understanding of the steps involved in construction is obtained. Do this with constant reference to the engineering drawings provided.
  • Page 3 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Tools Required: LADDER 16mm Tools Recommended: Safety Notes: • The assembly of this product requires some lifting of heavy objects. Two person lifts are required. • Some parts have sharp edges and/or corners. The use of gloves and safety shoes is highly recommended.

  • Page 4: Table Of Contents

    ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H COMPONENT PART COMPONENT PART CHK QTY DESCRIPTION DESCRIPTION PHILLIPS HD HEX HD FAST023 FAST038 DRIVER BIT DRIVER BIT WAFER HD HEX HD TEK SCREW FAST014 1400 TEK SCREW...
  • Page 5 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H SHEET PACK COMPONENT PART COMPONENT PART CHK QTY DESCRIPTION DESCRIPTION STEEL SHEET STEEL SHEET 2860 x 773mm 1900 x 773mm STEEL SHEET STEEL SHEET 318P 085P 3185 x 773mm...
  • Page 6 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H FRAMING SECTIONS 40x80mm - RG37601N2FP FRONT FRAME see page 7 for frame identification guide FRAME FRAME SECTION C2795 S1871 SECTION L = mm L = 1871mm FRAME FRAME...
  • Page 7 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Frame Section Identification Guide There are several types of frame section, each featuring a different combination of notches and/or holes. Frame sections are coded with a letter representing the type of frame section, followed by the length of the frame section in millimeters.

  • Page 8: Component Overview

    ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H COMPONENT OVERVIEW Sheeting Page 21 Front Frame Page 12 Internal Frames Rear Frame Page 11 Page 10 The frame is constructed from 80mm x 40mm galvanised steel channel, similar to that used in domestic steel house framing.
  • Page 9 (EG. Pozi drive) increases the risk of stripping the head of these screws. Some holes are pre-punched in Absco sheds’ frame sections, however the wide range of positions that most fasteners are required for means that the...

  • Page 10: Rear Frame

    ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Rear Frame • Box these frame sections together. 1 OFF: C3065 + C3065 ZACO190 • Lay the parts out on your slab or another C3065 level area as shown below.

  • Page 11: Internal Frame

    ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Internal Frame 2 Required. 1. Box these frame sections together with themselves. 1 OFF: C0370 + C0370 2 OFF: C2750 + C2750 2. Make a 3540 mm beam by boxing the following 2 OFF: 2x C2300 + 2x C1240 3.

  • Page 12: Front Frame

    ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H C2750 Front Frame J0745 • Box these frame sections together. S1781 1 OFF: C2400 + C2400 N1345 • Assemble the side mullions. 2 OFF: ZACO217 + ZACO217 + C2795 C2400 •...
  • Page 13 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Front Frame Add final bracing • R0950 and R1335 end with tabs go over horizontal framing and the other end with open face notch slide into side mullion.
  • Page 14 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Slab Details and Anchoring Layout 3700 1790 1790 ATTENTION This slab detail is used for illustrative purposes and may not be suitable for your specific site. External frame: 3700 W...
  • Page 15 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Anchoring Layout Rear frame C0100 C0100 Internal frame 2 Internal frame 1 Front frame C0100 C0100 This image only shows the bottom of the frames and is not to scale.

  • Page 16: Frame Construction

    ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Frame Construction 0. General Anchoring Method • To secure each frame to the slab, move the frame to its marked position. One person will need to hold the frame in position while another should mark the inner holes of the anchor brackets (BKT17).
  • Page 17 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Frame Construction 3. Internal Frames • Secure the first internal frame to the slab • Fit the four side wall girts (K1933) to the same height as the rear wall girts.
  • Page 18 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Frame Construction 4. Remaining Internal Frame and Front Frame. • Secure the remaining internal frame in the same manner as before. Checking everything is straight and square as you go.
  • Page 19 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Roof Purlins C0100 C0200 C2960 *C0100 *C0200 C0200 C2960 *C0200 8 Required. *C0100 • Use the C0200 frame section and box, join two C2960 sections together. This is all that is required for six of the eight purlins.
  • Page 20 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Secure Roof Purlins • Secure purlins to the framework as shown with one roof purlin bracket (BKT11) at each connection point. • Front and Rear frames use 8x tek screws per connection.

  • Page 21: Zaco124A

    ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Fly Bracing Purlin • Fly braces are struts that attach both sides of the internal frame up to the centre-most purlins. • The four fly-braces, ZACO124A, need to have one end cut.
  • Page 22 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Wall Sheeting Vertical Positioning • Using a stringline and spirit level to identify and fix • Position each sheet flush with the top of the roof misalignments as you go.
  • Page 23 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Roof Sheeting 8 sheets per side of roof • On the ground, lay out the roof sheeting as if • Avoid walking on the roof so sheeting is not they were on the frame already.

  • Page 24: Tr22

    ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Guttering + Downpipe RWG18 • Join lengths of gutter TR22, to match the length of the shed by notching the roller edge of one to allow the other to slide into it.
  • Page 25 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Absco Industries Assembly Instruction Manual Model: RG37601N2 19/09/24...
  • Page 26 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Absco Industries Assembly Instruction Manual Model: RG37601N2 19/09/24...

  • Page 27: Installing Mounting Brackets

    ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Installing Mounting Brackets Ensure brackets are level using laser or water Make sure that top of bracket is 150mm up from level. the underside of the header beam otherwise opening height will be reduced.
  • Page 28 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Centralise and Lift Door Place the door on the ground inside the opening and make sure it is orientated the right way around. When standing outside the garage “CENTURION”...
  • Page 29 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Apply Tension To Door With the door now fixed to the brackets we need to apply tension. The can be done by rotating the the door assembly 2 turns.
  • Page 30 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Install Guides Use a 6mm drill bit. 2300 Cut tracks to suit opening. Measure and mark Using a 6mm drill bit, pre-drill holes to fix the guides 2300 mm from the UNDERSIDE of the end cap to the framing.
  • Page 31 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Install Guides - Continued Now both guides are loosely over the sides of the roller door check that the guides are inset by 10mm and are plumb and perpendicular to the door.
  • Page 32 ABSCO GARAGE MODEL: RG37601N2 3.7m W x 6.0m D x 3.2m H Drill Locking Bar Holes Close the door so that the weather seal compresses onto the floor. Mark the position of the locking bar inside the left and right guides.
  • Page 33 Absco Sheds Storage Guidelines • Absco Sheds are designed to be weatherproof for normal weather conditions. In the event of extreme weather conditions such as heavy rain, combined with high wind gusts, the ridge capping, sheeting joins, screw fi xings etc., may exhibit minor deformations which may allow some water entry. These areas should be checked regularly to ensure that maximum strength and protection is maintained.
  • Page 34 Lifetime Warranty Statement 1. DEFINITIONS 3. WARRANTY CLAIM PROCEDURE In this document, capitalised terms have the following meaning: 3.1. If, during the Lifetime Warranty Period, You believe the Product has a “ABSCO” means John Scholtes Investments (No. 1) Pty Ltd trading Defect, You must comply with the procedure set out in this clause 3.
  • Page 35 4. WARRANTY LIMITATIONS / EXCLUSIONS 4.1. To the extent permitted by law, this warranty will not apply where: the Product has been installed or used for a purpose that is not an Authorised Purpose; the Product has not been installed, assembled, maintained and/or special, indirect or consequential loss or damage of any nature operated in complete compliance with ABSCO’s Product Guide;...

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