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SINAMICS S120 Line infeed System manual · 01/2011 SINAMICS...
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___________________ Line infeed Preface ___________________ General information ___________________ Grid types SINAMICS ___________________ Function modules S120 ___________________ Line infeed Commissioning ___________________ Device overview System Manual ___________________ Function diagrams 2011 A5E03347436A...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Detailed information on general hardware, software functions and engineering information/instructions are described in separate documentation and can obtained from the regional SIEMENS office and used as supplementary information for this documentation. Target group This document is used by system integrators and Original Equipment Manufacturers (OEMs) to operate, parameterize and commission the SINAMICS devices with the associated software functions for power infeed.
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Preface DANGER • Commissioning is absolutely prohibited until it has been completely ensured that the machine, in which the components described here are to be installed, is in full compliance with the provisions of the EC Machinery Directive. • SINAMICS devices and AC motors must only be commissioned by suitably qualified personnel.
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Preface CAUTION • As part of routine tests, SINAMICS devices are subject to a voltage test in accordance with EN 61800-5-1. Before the voltage test is performed on the electrical equipment of industrial machines to EN 60204-1:2006, Section 18.4, all connectors of SINAMICS equipment must be disconnected/unplugged to prevent the equipment from being damaged.
The EC Declaration of Conformity for the EMC Directive can be obtained from: ● Internet address http://support.automation.siemens.com under the Product/Order number 15257461 ● At the relevant regional office of the I DT MC Business Unit of Siemens AG. Line infeed System Manual, 2011, A5E03347436A...
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Preface CAUTION Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices that can be damaged by electrostatic fields or electrostatic discharges. Regulations for handling ESD: When handling electronic components, pay attention to the grounding of the person, workplace and packaging! Electronic components may be touched by persons only when •...
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Preface Line infeed System Manual, 2011, A5E03347436A...
Table of contents Preface ..............................3 General information ..........................13 Grid types ..............................15 Island grid.............................15 Power grid ............................16 Function modules ............................ 17 Overview ............................17 Preconditions ..........................18 Description of the function modules.....................18 3.3.1 Line transformer ...........................18 3.3.1.1 Premagnetization .........................19 3.3.1.2 Grid synchronization ........................19 3.3.1.3 Identification of the transformer data ...................20...
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Table of contents 4.4.5 Function modules for creating a line infeed in a power grid ............49 4.4.6 Creating an additional VSM10 ....................50 4.4.7 Adapting the topology and the VSM10 assignments ..............50 4.4.8 Performing additional parameter settings in the expert list............51 4.4.9 Signal interfaces..........................
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Table of contents 5.3.3.6 Significance of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module ............................97 5.3.4 Dimension drawing ........................98 5.3.5 Electrical connection ........................100 5.3.6 Technical data..........................101 Active Line Module........................103 5.4.1 Description ..........................103 5.4.2 Safety information ........................106 5.4.3 Interface description........................107 5.4.3.1...
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Table of contents Line infeed System Manual, 2011, A5E03347436A...
General information To assess the inverter system required, the following distinction can be made between the types of power generation: ● Power generation with rotating machines ● Power generation without rotating machines Both in power technologies based on fossil fuels, or nuclear energy as well as regenerative energies with solar thermal, wind, water or biomass, generators are normally used to convert the kinetic energy into electrical energy and supply it to the consumers via power grids.
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General information For power sources such as batteries, fuel cells or photovoltaic, for example, the electrical energy is generated via chemical processes or using semiconductors. As a rule, the resulting DC voltage must be converted to a 3-phase AC voltage for distribution in the power grid. Figure 1-2 Energy flow for power generation without rotating machines Power generation...
Grid types Island grid An island grid generally has only a few power generation plants, supplies a limited area and has no connection to the public power grid or to other grids. The company operating the grid must maintain the balance between used and generated power in the island grid. The company operating an island grid can make individual regulations.
Grid types 2.2 Power grid Power grid A power grid is a grouping of several (island) grids with their own power producers. Requirements Every power grid operator has defined conditions when it comes to feeding in electrical energy. All energy suppliers must satisfy these conditions. For example, in Germany this is the "Federal Association of Energy and Water Industry e.
The function modules "Grid droop control" and "Dynamic grid support" must be ordered as an option for the SINAMICS S120 CompactFlash card: ● S01: Dynamic grid support for feeding power into a power grid ●...
● STARTER with firmware version 4.1.5.1 or higher SSP for SINAMICS V4.3 SP2 ● SINAMICS S120 firmware version 4.3 SP2 or higher ● CompactFlash card for CU320-2 with one of the options – S01: Dynamic grid support for feeding power into a power grid –...
Function modules 3.3 Description of the function modules 3.3.1.1 Premagnetization This function controls the premagnetization of the line transformer before connection to the existing grid. The energy for premagnetization is provided from the DC link. Functional sequence Premagnetization starts after completion of the DC link pre-charging. With an open circuit breaker between transformer and the grid, the Active Line Module produces an output voltage for premagnetization of the primary side of the transformer.
Function modules 3.3 Description of the function modules DRIVE-CLiQ topology The following DRIVE-CLiQ topology must be used so that auto-commissioning will work. If a different topology selected, the user must assign all the VSM10s manually in offline configuration using the STARTER tool. Figure 3-1 DRIVE-CLiQ topology 3.3.1.3...
Function modules 3.3 Description of the function modules 3. Switching on the Active Line Modules with p3410 = 5 executes an identification of the line inductance and DC link capacitance. On the basis of the measured values, optimization of current and voltage control is carried out automatically and the settings are saved and in a non-volatile memory.
Function modules 3.3 Description of the function modules 3.3.1.5 Overview of important parameters Line transformer premagnetization line ● p5480 Transformer magnetization mode ● p5481[0...2] Transformer magnetization ramp-up time/bounce time/timeout ● p5482 Transf magnetization state ● p5483 BI: Transf. magnetiz. signal source for circuit breaker activation ●...
Function modules 3.3 Description of the function modules 3.3.1.6 Function diagrams, line transformer ● 7990 Transformation model ● 7991 Line filter monitoring ● 7993 Transformer magnetization, voltage threshold ● 7994 Transformer magnetization sequence control 3.3.2 Grid droop control In normal operation, the Active Line Module acts as a grid support by injecting sinusoidal line currents.
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Function modules 3.3 Description of the function modules Function After the synchronization to a power supply network, switchover between normal current/voltage DC link control and grid droop control is possible at any time during operation. In these two modes, the line inverter can operate as a power source or load, depending on the valid setpoints for DC link voltage and reactive current or line frequency and line voltage.
Function modules 3.3 Description of the function modules 3.3.2.1 Overview of important parameters Parameter list for grid droop control ● r0206[0...4] Rated power unit power ● r0207[0...4] Rated power unit current ● p0210 Drive unit line connection voltage ● P0211 Rated line frequency ●...
Function modules 3.3 Description of the function modules 3.3.3 Dynamic grid support The "Dynamic grid support" function controls the network in the event of voltage dips for a defined time, as stipulated by the regional network operators. Task The infeed systems in a medium-voltage network must participate in dynamic grid support: ●...
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Function modules 3.3 Description of the function modules Example for network connection directive: German BDEW Guidelines Figure 3-2 Limiting characteristics for the voltage characteristic at the network connection point Explanation of the voltage characteristic ① In the area above the borderline 1, the infeed operation is stabile ②...
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Function modules 3.3 Description of the function modules Example of a characteristic curve for dynamic grid support in accordance with German BDEW Guidelines for connection to medium-voltage networks: Figure 3-3 Dynamic grid support with voltage control in accordance with German BDEW Guidelines Explanations for voltage control: ●...
Function modules 3.3 Description of the function modules Difference to normal operation In normal operation, a severe grid fault (thresholds for tripping A6205 are exceeded) will disable the pulses as well as the boost mode, until the grid has been restored. Injection of active or reactive current to the network is therefore not possible while the fault is present.
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Function modules 3.3 Description of the function modules Line infeed System Manual, 2011, A5E03347436A...
Commissioning Safety notices DANGER Five safety rules When carrying out any kind of work on electrical devices, the "five safety rules" according to EN 50110 must always be observed: 1. Isolate the equipment from the power supply 2. Lockout to prevent reconnection. 3.
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Commissioning 4.1 Safety notices WARNING Electromagnetic fields "electro smog" Electromagnetic fields are generated by the operation of electrical power engineering installations such as transformers, converters or motors. Electromagnetic fields can interfere with electronic devices, which could cause them to malfunction. For example, the operation of heart pacemakers can be impaired, potentially leading to damage to a person's health or even death.
Commissioning 4.2 Commissioning Commissioning When commissioning offline with the STARTER, you must select the infeeds on the basis of their order numbers. Table 4- 1 Order numbers for infeed into the island grid Active Line Module Line voltage Rated power Rated input current (LINE_CONVERTER) 6SL3330-7TG41-0AA4...
Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. Commissioning an infeed with voltage and frequency control for an island grid. 4.3.1 Design Generator plant In the example, the electrical power generated by a rotating generator is fed into an island grid.
Some of the parameters to be set are accessible only under access level 4 (Service). This access level is protected by password. Only authorized persons will receive the required password within the scope of expert training provided by Siemens. Line infeed...
Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. 4.3.3 Creating a project ● Create a project in the STARTER using "New with Wizard". ● Configure the drive units offline. ● Project name: "INFEED_ISLAND". ● Set up the PG/PC interface. ●...
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Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. ● Activate the "Technology controller" function module Activate the function module "Extended messages/monitoring functions" as required. Activate the closed-loop control "n/M control + V/f control, I/f control". Control type: Select as required.
Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. 4.3.5 Function modules for creating a line infeed in an island grid Right click on "INVERTER" under "Infeeds" and then select "Properties..." in the "S120_CU320_2_DP" project ●...
Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. 4.3.7 Adapting the topology and the VSM10 assignments Double-click on "Topology" in the "S120_CU320_2_DP" project; the topology view appears. The topology looks like this after the above commissioning steps: Figure 4-2 Topology The numbers in brackets to the right of the components in the topology view are the...
Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. 4.3.8 Performing additional parameter settings in the expert list Parameter settings for "INVERTER" drive unit Right click on "INVERTER" under "Infeeds" and then select "Expert list" in the "S120_CU320_2_DP"...
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Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. Parameter Value Comment p5415 93 % Grid droop control voltage droop no-load voltage Measure the no-load voltage of the diesel generator and set the output voltage to the same value in test mode 2. p5417 Grid droop control voltage droop gradient Enter the reactive load droop of the diesel generator as the start value and...
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Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. Parameter Value Comment p6420 Line transformer phase shift Enter the shift angle of the line transformer. Vector group Dy5 => -150° (is determined more precisely with transformer identification p5480 = 12). For successful completion of transformer identification in mode p5480 = 12, a coarse setting must be made manually (otherwise, transformer inrush will occur!)
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Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. Parameter Value Comment p1300[0] Open-loop/closed-loop control operating mode in DDS 0 Speed control (encoderless) p1501[0] BI: Change over between closed-loop speed/torque control in CDS 0 1 signal = Closed-loop torque control 0 signal = Closed-loop speed control Technology controller p3422...
Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. 4.3.9 Signal interfaces Description The following signals are required by the drive unit for operation and/or provided for monitoring purposes. Transfer signals to the drive unit Table 4- 6 Transfer signals to the drive unit Parameter...
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Commissioning 4.3 Commissioning an infeed with voltage and frequency control for an island grid. Transfer signals from drive unit Table 4- 7 Transfer signals from drive unit Parameter Drive Object Signal Type Unit r0899.0 INVERTER Ready for switching on 1 signal: Ready for switching on 0 signal: Not ready for switching on r0899.1 INVERTER...
Commissioning 4.4 Commissioning an infeed with dynamic grid support for power grid Commissioning an infeed with dynamic grid support for power grid 4.4.1 Design Photovoltaic plant The example shows a photovoltaic plant feeding the electrical energy generated into a power grid.
Commissioning 4.4 Commissioning an infeed with dynamic grid support for power grid Line fault Fault ride through in accordance with grid operators guidelines (Fig. 3-2, 3-3) occurs automatically via the line inverter according to the desired parameter settings. Block diagram Figure 4-3 Infeed to a power grid Table 4- 8...
Some of the parameters to be set are accessible only under access level 4 (Service). This access level is protected by password. Only authorized persons will receive the required password within the scope of expert training provided by Siemens. 4.4.3 Creating a project ●...
Commissioning 4.4 Commissioning an infeed with dynamic grid support for power grid 4.4.4 Creating a drive unit Mark "SS120_CU320_2_DP" in the project and expand the tree; then double-click on "Configure drive device". ● Option module (TB30, CBC10, CBE20) – do not select anything. ●...
Commissioning 4.4 Commissioning an infeed with dynamic grid support for power grid 4.4.6 Creating an additional VSM10 Double-click on "Configuration" under "Infeeds" under "INVERTER, and click on "Wizard..." in the configuration window in the "S120_CU320_2_DP" project. ● Do not change anything in the first screen. ●...
Commissioning 4.4 Commissioning an infeed with dynamic grid support for power grid ● The VSM10 with component number 3 is responsible for the closed-loop control functionality of the infeed. Infeed_1.p0140 = 1 (access level 4) Infeed_1.p0141[0] = 3 (access level 4) ●...
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Commissioning 4.4 Commissioning an infeed with dynamic grid support for power grid Parameter Value Comment Line transformer p5460 VSM2 input line voltage for voltage divider Setting a voltage divider for Voltage Sensing Module 2 (VSM2) For a primary voltage of 20 kV, connection to -X521 (100 V input), and instrument transformers with a ratio of 200:1, 20000 % must be set as a value.
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Commissioning 4.4 Commissioning an infeed with dynamic grid support for power grid Parameter Value Comment Dynamic grid support p5500 Factory setting Dynamic grid support configuration p5501 BI: Dynamic grid support activation You must enter the parameter for the terminal for activating the dynamic grid support.
Commissioning 4.4 Commissioning an infeed with dynamic grid support for power grid 4.4.9 Signal interfaces Description The following signals are required by the drive unit for operation and/or provided for monitoring purposes. Transfer signals to the drive unit Table 4- 10 Transfer signals to the drive unit Parameter Drive Object...
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Commissioning 4.4 Commissioning an infeed with dynamic grid support for power grid Transfer signals from drive unit Table 4- 11 Transfer signals from drive unit Parameter Drive Object Signal Type Unit r0899.0 INVERTER Ready for switching on 1 signal: Ready for switching on 0 signal: Not ready for switching on r0899.1 INVERTER...
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Commissioning 4.4 Commissioning an infeed with dynamic grid support for power grid Line infeed System Manual, 2011, A5E03347436A...
Device overview Control Unit CU320-2 5.1.1 Description The Control Unit CU320-2 DP is a central control module in which the closed-loop and open- loop functions are implemented for one or more Line Modules and/or Motor Modules. It can be used with firmware version 4.3 or higher. The CU320-2 DP has the following interfaces (ports): Table 5- 1 Overview of the CU320-2 DP interfaces...
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Device overview 5.1 Control Unit CU320-2 CAUTION The memory card may only be removed and inserted when the Control Unit is switched off; doing this during operation instead could result in a loss of data and, where applicable, a plant standstill. CAUTION The memory card is an electrostatic sensitive component.
Device overview 5.1 Control Unit CU320-2 5.1.3 Interface description 5.1.3.1 Overview Figure 5-1 Interface description of the CU320-2 DP (covers removed) Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.1 Control Unit CU320-2 Figure 5-2 Interface X140 and measuring sockets T0 to T2 - CU320-2 DP (view from below) Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.1 Control Unit CU320-2 5.1.3.2 X100 - X103 DRIVE-CLiQ interface Table 5- 2 DRIVE-CLiQ interface Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Device overview 5.1 Control Unit CU320-2 5.1.3.3 X122 Digital inputs/outputs Table 5- 3 Terminal block X122 Terminal Designation Technical specifications DI 0 Voltage (max.): -30 V to +30 VDC Typical current consumption: 9 mA at 24 V DI 1 Electrical isolation: The reference potential is terminal DI 2 DI 3 Level (incl.
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Device overview 5.1 Control Unit CU320-2 NOTICE An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M1 must be connected. This is achieved by: 1. providing the ground reference of the digital inputs, or 2.
Device overview 5.1 Control Unit CU320-2 5.1.3.4 X132 Digital inputs/outputs Table 5- 4 Terminal block X132 Terminal Designation Technical specifications DI 4 Voltage (max.): -30 V to +30 VDC Typical current consumption: 9 mA at 24 V DI 5 Electrical isolation: The reference potential is terminal DI 6 DI 7 Level (incl.
Device overview 5.1 Control Unit CU320-2 NOTICE An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved by: 1. Providing the ground reference of the digital inputs, or 2.
Device overview 5.1 Control Unit CU320-2 5.1.3.6 X126 PROFIBUS Table 5- 6 PROFIBUS interface X126 Signal name Significance Range Not assigned M24_SERV Teleservice supply, ground RxD/TxD–P Receive/transmit data P (B) RS485 CNTR–P Control signal DGND PROFIBUS data reference potential Supply voltage plus 5 V ±...
Device overview 5.1 Control Unit CU320-2 5.1.3.7 PROFIBUS address switch On the CU320-2 DP, the PROFIBUS address is set as a hexadecimal value via two rotary coding switches. Values between 0 ) and 127 ) can be set as the address. and the The upper rotary coding switch (H) is used to set the hexadecimal value for 16 lower rotary coding switch (L) is used to set the hexadecimal value for 16...
Device overview 5.1 Control Unit CU320-2 5.1.3.8 X127 LAN (Ethernet) Table 5- 8 X127 LAN (Ethernet) Designation Technical specifications Ethernet transmit data + Ethernet transmit data - Ethernet receive data + Reserved, do not use Reserved, do not use Ethernet receive data - Reserved, do not use Reserved, do not use Connector type: RJ45 socket...
Device overview 5.1 Control Unit CU320-2 5.1.3.9 X140 serial interface (RS232) An external display and operator device for operator control/parameterization can be connected via the serial interface. The interface is located on the lower side of the Control Unit. Table 5- 10 Serial interface (RS-232-C) X140 Designation Technical data...
Device overview 5.1 Control Unit CU320-2 5.1.3.11 Diag pushbutton Diagnostics pushbutton for initiating data backup This pushbutton can be used to back up the most important diagnostics data on the memory card, without the need for additional tools. Model: ● Flush-mount pushbutton with rubber cap ●...
This is important, otherwise the data on the memory card (parameters, firmware, licenses, and so on) may be lost. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. 5.1.3.13 Meaning of LEDs...
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Device overview 5.1 Control Unit CU320-2 Behavior of the LEDs during booting Table 5- 12 Load software Status Comment Orange Orange Reset Hardware reset RDY LED lights up red, all other LEDs light up orange BIOS loaded – Red 2 Hz BIOS error Error occurred while loading the BIOS •...
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Device overview 5.1 Control Unit CU320-2 Color Status Description, cause Remedy Red/ Flashing Control Unit is ready for operation. Obtain licenses green 0.5 Hz However there are no software licenses. Orange Flashing Updating the firmware of the DRIVE-CLiQ – 0.5 Hz components Flashing DRIVE-CLiQ component firmware update...
Device overview 5.1 Control Unit CU320-2 5.1.4 Connection example Figure 5-4 Connection example of CU320-2 DP Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.1 Control Unit CU320-2 5.1.5 Dimension drawing Figure 5-5 Dimension drawing of CU320-2 DP, all data in mm Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.1 Control Unit CU320-2 5.1.6 Installation Installing the holders for securing the Control Unit Insert the holder into the installation Use a suitable tool (such as a Installed holders (3 pieces) from the opening provided. screwdriver) to push the holder in as far Line Module accessories kit as it will go.
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Device overview 5.1 Control Unit CU320-2 Installing the CU320-2 DP directly on a mounting surface Figure 5-7 Installing the CU320-2 DP on a mounting surface Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.1 Control Unit CU320-2 Removing/opening the cover of the CU320-2 DP Figure 5-8 Removing/opening the cover of the CU320-2 DP Line infeed System Manual, 2011, A5E03347436A...
M5/3 Nm screw Response time The response time of digital inputs/outputs depends on the evaluation (refer to the function diagram). Additional information: SINAMICS S120/S150 List Manual (LH1), Chapter "Function block diagrams" Weight Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.2 Voltage Sensing Module VSM10 Voltage Sensing Module VSM10 5.2.1 Description The VSM10 Voltage Sensing Module is a Voltage Sensing Module for measuring the three- phase line voltage. The phase difference is measured ungrounded. The Voltage Sensing Module can be used for the following line types: ●...
Device overview 5.2 Voltage Sensing Module VSM10 5.2.2 Safety information WARNING The ventilation spaces of 50 mm above and below the component must be observed. NOTICE The VSM10 has two terminal strips to sense the three-phase line supply voltage (X521 and X522).
Device overview 5.2 Voltage Sensing Module VSM10 5.2.3 Interface description 5.2.3.1 Overview Figure 5-9 Interface description of the VSM10 Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.2 Voltage Sensing Module VSM10 5.2.3.2 X500 DRIVE-CLiQ interface Table 5- 17 X500 DRIVE-CLiQ interface Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Device overview 5.2 Voltage Sensing Module VSM10 CAUTION The common mode range may not be violated. This means that the analog differential voltage signals can have a maximum offset voltage of +/-30 V with respect to the ground potential. If the range is not observed, incorrect results may occur during analog/digital conversion.
Device overview 5.2 Voltage Sensing Module VSM10 5.2.3.5 X522 three-phase line supply voltage sensing up to 690 V (phase-to-phase) Table 5- 20 Terminal block X522 Terminal Designation Technical specifications Phase voltage U Directly connected to sense the line supply voltage Phase voltage V Phase voltage W Max.
Device overview 5.2 Voltage Sensing Module VSM10 5.2.3.7 Significance of the LEDs for the Voltage Sensing Module VSM10 Table 5- 22 Significance of the LEDs on the VSM10 Color Status Description The electronics power supply is missing or out of tolerance. Green Continuous light The component is ready for operation and cyclic DRIVE-CLiQ...
Device overview 5.2 Voltage Sensing Module VSM10 5.2.5 Protective conductor connection and shield support The following figure shows typical Weidmüller shield connection clamps for the shield supports. Figure 5-11 Shield contacts Weidmüller website address: http://www.weidmueller.com DANGER If the shielding procedures described and the specified cable lengths are not observed, the machine may not operate properly.
Device overview 5.2 Voltage Sensing Module VSM10 5.2.6 Technical data Table 5- 23 Technical data 6SL3053-0AA00-3AAx Unit Value Electronics power supply Voltage 24 DC (20.4 – 28.8) Current (without DRIVE-CLiQ or digital outputs) Power loss <10 PE/ground connection On the housing with M4; 1.8 Nm screw Weight Degree of protection IP20...
Device overview 5.3 Active Interface Module Active Interface Module 5.3.1 Description Active Interface Modules are used in conjunction with the Active Line Modules in chassis format. The Active Interface Modules contain a Clean Power Filter with basic RI suppression, the pre-charging circuit for the Active Line Module, the line voltage sensing circuit and monitoring sensors.
Device overview 5.3 Active Interface Module 5.3.2 Safety information CAUTION The DC link discharge time hazard warning must be affixed to the component in the relevant local language. NOTICE The cooling clearances above, below, and in front of the component, which are specified in the dimension drawings, must be observed.
Device overview 5.3 Active Interface Module 5.3.3 Interface description 5.3.3.1 Overview Figure 5-12 Interface overview in the Active Interface Module, frame size GI Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.3 Active Interface Module Figure 5-13 Interface overview in the Active Interface Module, frame size JI Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.3 Active Interface Module 5.3.3.2 Connection example Figure 5-14 Connection example Active Interface Module, frame size GI Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.3 Active Interface Module Figure 5-15 Connection example Active Interface Module, frame size JI Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.3 Active Interface Module 5.3.3.5 X609 terminal strip Table 5- 27 X609 terminal strip Terminal Designation Technical specifications Voltage: 24 V DC (20.4 V – 28.5 V) Current consumption: max. 0.25 A Voltage: 230 V AC (195.5 V – 264.5 V) Current consumption: max.
Device overview 5.3 Active Interface Module 5.3.3.6 Significance of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Table 5- 28 Description of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Color Status Description...
Device overview 5.3 Active Interface Module 5.3.4 Dimension drawing Dimension drawing, frame size GI The minimum clearances for cooling are indicated by the dotted line. Figure 5-16 Dimension drawing for Active Interface Module, frame size GI Side view, front view Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.3 Active Interface Module Dimension drawing, frame size JI The minimum clearances for cooling are indicated by the dotted line. Figure 5-17 Dimension drawing for Active Interface Module, frame size JI Side view, rear view Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.3 Active Interface Module 5.3.5 Electrical connection The Active Interface Module is electrically connected in accordance with the connection examples shown in section "Interface description". Operating an Active Interface Module on an ungrounded line supply (IT system) When the device is operated on an ungrounded line supply (IT system), the connection bracket to the noise suppression capacitor must be removed (e.g.: see "1"...
Device overview 5.3 Active Interface Module 5.3.6 Technical data Table 5- 29 Technical data for Active Interface Modules, 380 V – 480 V 3 AC Order number 6SL3300– 7TE35–0AA0 7TE41–4AA0 7TE41–4AA0 Suitable for Active Line Module 6SL3330- 7TE35-0AA4 7TE41-0AA4 7TE41-4AA4 Rated power of Active Line Module Rated current...
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Device overview 5.3 Active Interface Module Table 5- 30 Technical data for Active Interface Modules, 500 V–690 V 3 AC Order number 6SL3300– 7TG41–3AA0 7TG41–3AA0 Suitable for Active Line Module 6SL3330- 7TG41-0AA4 7TG41-3AA4 Rated power of 1100 1400 Active Line Module Rated current 1025 1270...
Device overview 5.4 Active Line Module Active Line Module 5.4.1 Description The self-commutating infeed / regenerative feedback units act as step-up converters and generate a stabilized DC link voltage that is 1.5x greater than the rated line supply voltage. In this way, the connected Motor Modules are isolated from the line voltage. This improves the dynamic response and control quality because line tolerances and fluctuations do not affect the motor voltage.
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Device overview 5.4 Active Line Module Active Infeed components An Active Infeed comprises an Active Interface Module and an Active Line Module. The bypass contactor is fitted in the relevant Active Interface Module on Active Infeeds which feature an Active Line Module of frame size GX. The Active Interface Modules and Active Line Modules of this frame size have degree of protection IP20.
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Device overview 5.4 Active Line Module Parallel connection of Active Line Modules to increase power rating To increase the power and for redundancy, it is possible to connect up to four Active Line Modules each with the same output rating and type in parallel. The following rules must be observed when connecting Active Line Modules in parallel: ●...
Device overview 5.4 Active Line Module 5.4.2 Safety information WARNING A hazardous voltage will be present in the component for a further 5 minutes after all voltage supplies have been disconnected. Work cannot be carried out until this time has elapsed.
Device overview 5.4 Active Line Module 5.4.3 Interface description 5.4.3.1 Overview Figure 5-21 Active Line Module, frame size GX Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.4 Active Line Module Figure 5-22 Active Line Module, frame size JX Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.4 Active Line Module 5.4.3.2 Connection example Active Line Module Figure 5-23 Active Line Module connection diagram Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.4 Active Line Module 5.4.3.3 Line/load connection Table 5- 32 Line/load connection of the Active Line Module Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input 3-ph. 380 V AC -10% (-15% < 1 min) to 3-ph. 480 V AC +10% •...
Device overview 5.4 Active Line Module 5.4.3.4 X9 terminal strip Table 5- 33 Terminal strip X9 Terminal Signal name Technical specifications P24V Voltage: 24 V DC (20.4 V – 28.8 V) Current consumption: max. 1.7 A Bypass contactor control for Active Interface Module, X609:11 for Active Interface Module, X609:12 Pre-charge contactor control for Active Interface Module, X609:9...
Device overview 5.4 Active Line Module 5.4.3.5 X41 EP terminal / temperature sensor connection Table 5- 34 Terminal strip X41 Terminal Function Technical specifications EP M1 (Enable Pulses) Supply voltage: 24 V DC (20.4 V – 28.8 V) Current consumption: 10 mA EP +24 V (Enable Pulses) - Temp Temperature sensor connection KTY84-1C130/PTC...
Device overview 5.4 Active Line Module 5.4.3.6 X42 terminal strip Table 5- 35 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Device overview 5.4 Active Line Module 5.4.4 Dimension drawing Dimension drawing, frame size GX The minimum clearances for cooling are indicated by the dotted line. Figure 5-24 Dimension drawing Active Line Module, frame size GX Front view, side view Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.4 Active Line Module Dimension drawing, frame size JX The minimum clearances for cooling are indicated by the dotted line. Figure 5-25 Dimension drawing Active Line Module, frame size JX Side view, rear view Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.4 Active Line Module 5.4.5 Electrical connection Adjusting the fan voltage (-T10) The power supply for the device fans (1-ph. 230 V AC) in the Active Line Module (-T10) is taken from the line supply using transformers. The locations of the transformers are indicated in the interface descriptions.
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Device overview 5.4 Active Line Module Table 5- 39 Line voltage assignments for setting the fan transformer (380 to 480 V AC, 3-phase) Line voltage Tap at the fan transformer (-T10) 380 V ± 10% 380 V 400 V ± 10% 400 V 440 V ±...
Device overview 5.4 Active Line Module 5.4.6 Technical data Table 5- 41 Technical data for Active Line Modules, 380 V – 480 V 3 AC Order number 6SL3330– 7TE35–0AA4 7TE41–0AA4 7TE41–4AA4 Output power - Rated power Pn at 400 V 3 AC DC link current - Rated current I 1103...
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Device overview 5.4 Active Line Module Table 5- 42 Technical data for Active Line Modules, 500 V – 690 V 3 AC Order number 6SL3330– 7TG41–0AA4 7TG41–3AA4 Output power - Rated power Pn at 690 V 3 AC 1100 1400 - Rated power Pn at 500 V 3 AC 1000 DC link current...
Device overview 5.4 Active Line Module Overload capability The Active Line Modules have an overload reserve. The criterion for overload is that the drive is operated with its base load current before and after the overload occurs (a load duration of 300 s is used as a basis here). High overload The base load current for a high overload I is based on a duty cycle of 150 % for 60 s;...
Device overview 5.4 Active Line Module 5.4.7 Technical data for photovoltaic applications For the following data are additional technical data of the Active Line Modules for operation in a photovoltaic-application. Table 5- 43 Technical data for Active Line Modules, 380 V – 480 V 3 AC Order number 6SL3330–...
Device overview 5.5 Motor Module Motor Module 5.5.1 Description A Motor Module is a power unit (DC-AC inverter) that provides the power supply for the motor connected to it. Power is supplied by means of the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Device overview 5.5 Motor Module Operating principle Motor Modules are designed for multi-axis drive systems and are controlled by either a CU320 or a SIMOTION D Control Unit. Motor Modules are interconnected by means of a shared DC busbar. One or more Motor Modules are supplied with energy for the motors via the DC link. Both synchronous and induction motors can be operated.
Device overview 5.5 Motor Module 5.5.2 Safety information WARNING After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. Work cannot be carried out until this time has elapsed. Before starting work, you should also measure the voltage after the 5 minutes have elapsed.
Device overview 5.5 Motor Module 5.5.3 Interface description 5.5.3.1 Overview Figure 5-28 Motor Module, frame size FX Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.5 Motor Module Figure 5-29 Motor Module, frame size GX Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.5 Motor Module Figure 5-30 Motor Module, frame size HX Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.5 Motor Module Figure 5-31 Motor Module, frame size JX Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.5 Motor Module 5.5.3.2 Connection example Figure 5-32 Connection example Motor Modules Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.5 Motor Module 5.5.3.3 DC link/motor connection Table 5- 45 DC link/motor connection of the Motor Module Terminals Technical specifications DCP, DCN Voltage: DC power input 510 to 750 V DC • 675 to 1080 V DC • Connections: Frame sizes FX / GX: Thread M10 / 25 Nm for ring cable lugs to DIN 46234 •...
Device overview 5.5 Motor Module 5.5.3.4 X9 terminal strip Table 5- 46 Terminal strip X9 Terminal Signal name Technical specifications P24V Voltage: 24 V DC (20.4 V – 28.8 V) Current consumption: max. 1.4 A 240 V AC: 8 A max. 24 V DC: max.
Device overview 5.5 Motor Module 5.5.3.6 X41 EP terminal / temperature sensor connection Table 5- 48 Terminal strip X41 Terminal Function Technical specifications EP M1 (Enable Pulses) Supply voltage: 24 V DC (20.4 V – 28.8 V) Current consumption: 10 mA EP +24 V (Enable Pulses) Signal propagation delay times: L →...
Device overview 5.5 Motor Module 5.5.3.7 X42 terminal strip Table 5- 49 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
Device overview 5.5 Motor Module 5.5.3.9 DRIVE-CLiQ interfaces X400, X401, X402 Table 5- 51 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Device overview 5.5 Motor Module 5.5.4 Dimension drawing Dimension drawing, frame size FX The minimum clearances for cooling are indicated by the dotted line. Figure 5-33 Dimension drawing Motor Module, frame size FX Front view, side view Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.5 Motor Module Dimension drawing, frame size GX The minimum clearances for cooling are indicated by the dotted line. Figure 5-34 Dimension drawing Motor Module, frame size GX Front view, side view Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.5 Motor Module Dimension drawing, frame size HX The minimum clearances for cooling are indicated by the dotted line. Figure 5-35 Dimension drawing Motor Module, frame size HX Side view, rear view Line infeed System Manual, 2011, A5E03347436A...
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Device overview 5.5 Motor Module Dimension drawing, frame size JX The minimum clearances for cooling are indicated by the dotted line. Figure 5-36 Dimension drawing Motor Module, frame size JX Side view, rear view Line infeed System Manual, 2011, A5E03347436A...
Device overview 5.5 Motor Module 5.5.5 Electrical connection Adjusting the fan voltage (-T10) The power supply for the device fans (1-ph. 230 V AC) in the Motor Module (-T10) is taken from the line supply using transformers. The locations of the transformers are indicated in the interface descriptions.
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Device overview 5.5 Motor Module Table 5- 54 Line voltage assignments for setting the fan transformer (380 to 480 V AC, 3-phase) Line voltage Tap at the fan transformer (-T10) 380 V ± 10% 380 V 400 V ± 10% 400 V 440 V ±...
Device overview 5.5 Motor Module 5.5.6 Technical data 5.5.6.1 510 V DC – 750 V DC Motor Modules Table 5- 56 Technical data for Motor Module, 510 – 750 V DC, part 1 Order number 6SL3320– 1TE32–1AA3 1TE32–6AA3 1TE33–1AA3 1TE33–8AA3 Output current - Rated current I - Base load current I...
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Device overview 5.5 Motor Module Table 5- 57 Technical data for Motor Module, 510 – 750 V DC, part 2 Order number 6SL3320– 1TE35–0AA3 1TE36–1AA3 1TE37–5AA3 1TE38–4AA3 Output current - Rated current I - Base load current I - Base load current I - for S6 operation (40 %) I - Max.
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Device overview 5.5 Motor Module Table 5- 58 Technical data for Motor Module, 510 – 750 V DC, part 3 Order number 6SL3320– 1TE41–0AA3 1TE41–2AA3 1TE41–4AA3 Output current - Rated current I 1260 1405 - Base load current I 1230 1370 - Base load current I 1127...
Device overview 5.5 Motor Module 5.5.6.2 675 V DC – 1080 V DC Motor Modules Table 5- 59 Technical data for Motor Module, 675 V DC – 1080 V DC, part 1 Order number 6SL3320– 1TG28–5AA3 1TG31–0AA3 1TG31–2AA3 1TG31–5AA3 Output current - Rated current I - Base load current I - Base load current I...
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Device overview 5.5 Motor Module Table 5- 60 Technical data for Motor Module, 675 V DC – 1080 V DC, part 2 Order number 6SL3320– 1TG31–8AA3 1TG32–2AA3 1TG32–6AA3 1TG33–3AA3 Output current - Rated current I - Base load current I - Base load current I - Max.
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Device overview 5.5 Motor Module Table 5- 61 Technical data for Motor Module, 675 V DC – 1080 V DC, part 3 Order number 6SL3320– 1TG34–1AA3 1TG34–7AA3 1TG35–8AA3 1TG37–4AA3 Output current - Rated current I - Base load current I - Base load current I - Max.
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Device overview 5.5 Motor Module Table 5- 62 Technical data for Motor Module, 675 V DC – 1080 V DC, part 4 Order number 6SL3320– 1TG38–1AA3 1TG38–8AA3 1TG41–0AA3 1TG41–3AA3 Output current - Rated current I 1025 1270 - Base load current I 1000 1230 - Base load current I...
Device overview 5.5 Motor Module 5.5.6.3 Overload capability The Motor Modules have an overload reserve e.g. to handle breakaway torques. In the case of drives with overload requirements, the appropriate base-load current must, therefore, be used as a basis for the required load. The criterion for overload is that the Motor Module is operated with its base load current before and after the overload occurs (a load duration of 300 s is used as a basis here).
Device overview 5.5 Motor Module High overload The base load current for a high overload I is based on a duty cycle of 150% for 60 s or 160% for 10 s. Figure 5-39 High overload 5.5.6.4 Current de-rating depending on the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account.
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Device overview 5.5 Motor Module Table 5- 64 Derating factor of the output current as a function of the pulse frequency for devices with a rated pulse frequency of 1.25 kHz Order no. Unit rating [kW] Output current for a Derating factor for a 6SL3320-...
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Device overview 5.5 Motor Module Maximum output frequencies achieved by increasing the pulse frequency By multiplying the rated pulse frequency with a multiple integer, the following output frequencies can be achieved taking into account the derating factors: Table 5- 65 Maximum output frequencies achieved by increasing the pulse frequency in VECTOR mode.
Device overview 5.5 Motor Module 5.5.6.5 Parallel connection of Motor Modules The following rules must be observed when connecting Motor Modules in parallel: ● Up to 4 identical Motor Modules can be connected in parallel. ● A common Control Unit is required whenever the modules are connected in parallel. ●...
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Device overview 5.5 Motor Module Table 5- 68 675 to 1080 V DC Motor Modules Order number Unit rating [kW] Output current Minimum cable length 6SL3320-1TG28-5AAx 6SL3320-1TG31-0AAx 6SL3320-1TG31-2AAx 6SL3320-1TG31-5AAx 6SL3320-1TG31-8AAx 6SL3320-1TG32-2AAx 6SL3320-1TG32-6AAx 6SL3320-1TG33-3AAx 6SL3320-1TG34-1AAx 6SL3320-1TG34-7AAx 6SL3320-1TG35-8AAx 6SL3320-1TG37-4AAx 6SL3320-1TG38-1AAx 6SL3320-1TG38-8AAx 6SL3320-1TG41-0AAx 1000 1025 6SL3320-1TG41-3AAx...
Function diagrams This chapter describes the function diagrams for line infeed. They are arranged in the schematic according to the function modules described above. Table 6- 1 Line transformer Function diagram No. Function diagram name 7990 Line transformer model 7991 Line transformer line filter monitoring 7993 Line transformer magnetizing voltage threshold...
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Function diagrams Figure 6-1 Line transformer - Transformer model 7990 Line infeed System Manual, 2011, A5E03347436A...
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Function diagrams Figure 6-2 Line transformer - Line filter monitoring 7991 Line infeed System Manual, 2011, A5E03347436A...
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Function diagrams Figure 6-3 Line transformer - Transformer magnetization voltage threshold 7993 Line infeed System Manual, 2011, A5E03347436A...
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Function diagrams Figure 6-4 Line transformer - Transformer magnetization sequence control 7994 Line infeed System Manual, 2011, A5E03347436A...
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Function diagrams Figure 6-5 Grid droop control, DC component control 7982 Line infeed System Manual, 2011, A5E03347436A...
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Function diagrams Figure 6-6 Grid droop control - drive level control 7984 Line infeed System Manual, 2011, A5E03347436A...
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Function diagrams Figure 6-7 Grid droop control - sequence control 7986 Line infeed System Manual, 2011, A5E03347436A...
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Function diagrams Figure 6-8 Dynamic grid support - Characteristic 7997 Line infeed System Manual, 2011, A5E03347436A...
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Function diagrams Figure 6-9 Dynamic grid support - Sequence control 7998 Line infeed System Manual, 2011, A5E03347436A...
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Function diagrams Line infeed System Manual, 2011, A5E03347436A...
Index Function diagram 7990, 158 Function diagram 7991, 159 Function diagram 7993, 160 Function diagram 7994, 161 Function diagram 7997, 165 Active Interface Modules, 89 Function diagram 7998, 166 Dimension drawing, 98 Function module for grid droop control, 23 Active Line Modules, 103 Function module line transformer, 18 Dimension drawing, 115 Function module, dynamic grid support, 26...
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Index Transformer magnetization, sequence control, 161 Motor Modules, 143 Transformer model, 158 Voltage Sensing Module VSM10, 88 Line-side power components Active Interface Modules, 89 Voltage Sensing Module VSM10, 80 VSM topology, 20 Motor Modules, 123 VSM10, 19 Dimension drawing, 137 VSM2, 19 Minimum cable length, 154 Parallel connection, 154...
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