Alpitronic hypercharger HYC50 Commissioning Manual
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Alpitronic hypercharger HYC50 Commissioning Manual

Alpitronic hypercharger HYC50 Commissioning Manual

50 kw rapid charging system for electric vehicles
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hypercharger - Commissioning protocol
Version 1-3
Contents
Commissioning protocol
hypercharger HYC50 (50 kW)
Rapid charging system for electric vehicles
for HW version 6.6
All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

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Summary of Contents for Alpitronic hypercharger HYC50

  • Page 1 - Commissioning protocol Version 1-3 Contents Commissioning protocol hypercharger HYC50 (50 kW) Rapid charging system for electric vehicles for HW version 6.6 All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

  • Page 2: Commissioning Protocol

    Via di Mezzo ai Piani, 33 39100 Bolzano (BZ) ITALY Tel.: +39 0471 1961 333 Fax: +39 0471 1961 451 Homepage: http://www.hypercharger.it Email: support@hypercharger.it All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

  • Page 3: Table Of Contents

    Figure 2: Adhesive seal remote display units pertaining to calibration law ......10 List of Tables Table 1: Inspections to be carried out upon commissioning ..........8 All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

  • Page 4: Safety Instructions For Installation And Maintenance

    Any doors and openings to the housing of the HYC50 must be closed and locked after installation, maintenance or repair work. All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 5 The circuit breaker should be set to position "0"; this will switch off all of the internal components of the HYC50. Please note the possible discharge times for DC link capacitors. All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 6 (bending) the door hinges. Regarding safety in instances such as this, check whether it is still possible to guarantee the tightness of the door. All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

  • Page 7: Commissioning Checks To Be Carried Out

    Touch screen function test • elements Function test of screen display and, if necessary, touch screen for the credit card terminal All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

  • Page 8: Table 1: Inspections To Be Carried Out Upon Commissioning

    Ch. 3) • Remote display units pertaining to calibration law Table 1: Inspections to be carried out upon commissioning All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

  • Page 9: Inspection Of Components Pertaining To Calibration Law

    Check that the adhesive seals are still intact on both the DC meter (Figure 1) and the cover of the remote display unit as pertaining to calibration law (Figure 2). Figure 1: DC meter adhesive seal All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

  • Page 10: Remote Display Units Pertaining To Calibration Law

    Is the information about EVSE (ID of the charging station) correct? Are the date and (local) time correctly set? All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

  • Page 11: Charging Station Details

    (kA) ☐ Yes ☐ No LoadManagement available? ☐ Yes ☐ No Is there a credit card terminal available? Model: Provider: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 12 ☐ Public ☐ Private Site type Details (access times, contacts etc.): Charging station address GPS coordinates Latitude: Longitude: Initial commissioning All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

  • Page 13: Commissioning Checks

    Is the HYC50 firmly fixed to the wall mounting plate using the locking screw incl. sealing washer? All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 14 Visual random testing of the internal screw connections (sealing wax present? Condition of the screws, e.g. colour, OK?), additional check of tightening torques at the following positions (one spot check per position): All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 15 DC link connection plus/minus ☐ NOK Value: Comments: ☐ • ☐ OK (5 Nm) Value: Transformer package connections ☐ NOK Value: Comments: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 16 DC meter if present ☐ NOK Value: Comments: • ☐ ☐ OK (15 Nm) Value: Plus/minus cable output ☐ NOK Value: Comments: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 17 If surfaces have fogged up due to condensation, continuing with commissioning can lead to defects in the charging station components! All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 18 Test of the earthing resistance using a Value: suitable measuring device that complies ☐ NOK Value: with the country-specific regulations. Comments: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 19 Cable entry earthing point → Pedestal / ☐ OK (≤ 0,1 Ω) ☒ Value: wall mounting plate ☐ NOK Value: Comments: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 20 Cable input earthing point → Charging ☐ OK (≤ 0,1 Ω) Value: cable (PE for charging plug) ☐ NOK Value: Comments: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 21 ☐ NOK Value: Comments: • ☐ ☐ OK (>1 MΩ) Value: Insulation resistance L1/L2/L3 among themselves ☐ NOK Value: Comments: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 22 ☐ ☐ OK (1.4 kA) Is the permissible rated short-time current Value: of 1.4 kA (rms) observed? ☐ NOK Comments: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 23 - Commissioning protocol Version 1-3 5 Commissioning checks ☐ ☐ OK Is the supply line correctly dimensioned and fused? ☐ NOK Comments: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 24 DC pins: DC+ and DC- to PE rail of the input switchgear ☐ NOK Value: Comments: ☐ OK (>1 MΩ) Value: ☐ NOK Value: Comments: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 25 Value: Comments: ☐ OK (>1 MΩ) Value: ☐ NOK Value: Comments: ☐ Have customer-specific information / Comments: stickers been attached? All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 26 (check directly with operator) ☐ ☐ OK Check function of the display elements: • Touchscreen ☐ NOK Comments: • Credit card terminal All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 27 Visual check whether the RS485 bus ribbon cable is correctly connected to both CTRL_COM and DC meter and/or LMN adapter. All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 28 Is the information about EVSE (ID of the charging station) correct? • Are the date and (local) time correctly set? All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 29 ☐ In line with generally recognised technical rules, the safe use of the charging device is guaranteed when used as intended All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.
  • Page 30 To be able to use the contractually defined warranty period, the respective commissioning protocol (including the photo documentation) must be sent to support@hypercharger.it. Eventual comments: Date performed: Service provider: Name of technician: Signature: All rights reserved. it is only permitted to reproduce this document, even in part, with the approval of alpitronic Srl.

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