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Related Manuals for LUBMANN ALPBO
Summary of Contents for LUBMANN ALPBO
- Page 1 Operating- and assembly manual Oil lubriction pump ALPBO 12-24 VDC...
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Page 2: Table Of Contents
All information subject to technical changes. Rev. Change Date / Author: Date / Released: New creation 14.05.2025 / HB 14.05.2025 / VH Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 3: Declaration Of Incorporation
Declaration of incorporation Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 4: Ce Certificate
CE Certificate Page 1 of 3 Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... - Page 5 CE Certificate Page 2 of 3 Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de...
- Page 6 CE Certificate Page 3 of 3 Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de...
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Page 7: Imprint
E-Mail: info@lubmann-gmbh.de Website: www.lubmann-gmbh.de Training courses In order to provide a maximum of safety and economic viability, Lubmann GmbH carries out detailed training courses. It is recommended that the training courses are attended. For more information, please contact Lubmann GmbH. Copyright ©... -
Page 8: Explanation Of Symbols
(e.g., piston wear, piston jamming, plugins, embrittled sealings). Lubmann does not assume liability on damages caused by lubricants, even if these lubricants have been tested and released by laboratory tests, as damages caused by lubricants (e.g., by expired or improper stored lubricants, batch variations etc.) can not be retraced to their root cause in retrospect. - Page 9 Intended purpose The oil lubrication pumps of the series ALPBO serve only for the supply of central lubrication systems at vehicles, systems and machines. Any use beyond this scope is regarded as being not in conformity with the intended purpose.
- Page 10 Cleaning The oil lubrication pump has an IP65 (according to DIN EN 60529) protection class! It is not allowed to clean the Lubmann oil lubrication pumps of serie ALPBO with a high- pressure cleaner. The high-pressure jets can allow water to penetrate the seals into the oil lubrication pump.
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Page 11: Delivery, Returns And Storage
Delivery, Returns and Storage Transport The Oil lubrcation pumps of the series ALPBO are packed commercially, according to the regulations of the recipient country and to the wish of the customer. There are no limitations with respect to land, air or sea transport. -
Page 12: Shutdown And Disposal
Operating instructions for components installed during assembly of the central lubrication system ▪ Release regulations and regulations in the company Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 13: Technical Data
Installation position: Reservoir vertical Protection type: IP65 Lubricant: pressure-stable mineral oils and bio-oils with viscosities ISO VG22 to ISO VG1500 Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 14: Installation Dimensions
For 15L and 20L reservoir sizes, the pump must also be attached to the top of the lid using the bracket. (See dimensions C and H1 in the table). Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 15: Overview And Function
12 Overview and function 12.1 General The Lubmann oil lubrication pump ALPBO has been widely used in industries like wind power, mining, metallurgy, machine tools, textiles, food, ports, commercial vehicles, construction machinery, and heavy mechanical equipment, etc. Our Lubmann automatic lubrication system lubricates all lube points as required through progressive lubrication system. -
Page 16: Functional Description
These pumps enable the delivery of oils up to ISO VG1500 at a operating pressure of maximum 300 bar (adjusting of safety valve SV). The oil lubrication pumps ALPBO differ in reservoir size and control type. It can be controlled by the serial controller with and LED display, or externally by PLC, board computer or external controller from Lubmann. -
Page 17: Pumpenelement
12.3 Pumpenelement In Oil lubrication pumps serie ALPBO can be installed -max. 4 pump elements with saftey valve type SV-C on the pump outlet position 1/2/3/4 max. 2 pump elements with type SV-A safety valve with bypass on the pump outlet position 1 and 3. - Page 18 Tighten the pump element clockwise. Montieren Sie das Pumpenelement mit einem Anzugsdrehmoment von 43 ± 2 Nm. To remove, reserve order description above. Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de...
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Page 19: Safety Valves
Install the safety valve with a tightening torque of 36 ± 2 Nm. Dimensions Exploded view Safety valve with pump element Pump element with SV-C safety valve and straight screw coupling Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 20: Safety Valve Sv-A-For Bypass
Install the safety valve with a tightening torque of 36 ± 2 Nm Exploded view Dimensions Pump element with safety valve SV-A Safety valve with pump element and straight screw coupling Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 21: Bypass For Safety Valve Sv-A
– dual bypass Installations example: Structure Elbow screw coupling-push in Oil lubrication pump with monted single bypass and dual bypass Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 22: Level Monitoring Min
Level monitoring min. A reed switch for level monitoring is installed as standard in the reservoir of the ALPBO oil lubrication pump. A float A, which moves with the current level of the lubricating oil, contains a magnet. This magnet activates the reed switch located inside a sliding tube. -
Page 23: Assembly
Tightening torque for pump element = 43 Nm ± 2 Nm Tightening torque for safety valvel = 36 Nm ± 2 Nm Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 24: Filling The Oil Reservoir
"Max" mark must not be exceeded. The service life of the pump elements highly depends on the quality of the used lubricants. Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 25: Electrical Connection And Control Unit
The oil lubrication pump must be secured with a suitable external fuse. The electrical connection is established in accordance with the type of connection of the specific oil lubrication pump. Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 26: Wiring Connection - Without Controller
4.2A Cable kit-power supply-12/24VDC-Ext.-7,5m-BYN_F_90_7P-2x1,0 2110012722 4.2B Cable kit-power supply-12/24VDC-Ext.-5,0m-BYN_F_90_7P-2x1,0 2110012723 Indication light-12VDC-red-M16 3030102940 Indication light-24VDC-red-M16 3030102930 Sensor-min. level-ALPBO-12/24VDC-Reed_switch-M14x1,5-L138_Leiter-AL 15010769 Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 27: Wiring Connection - With Controller
Cable kit-divider monitoring-12/24VDC-Ext.-7,5m-BD_M_90_4P-AMP_F_3P-3x0,5 2110012409 Cable kit-divider monitoring-12/24VDC-Ext.-5,0m-BD_M_90_4P-AMP_F_3P-3x0,5 2110012410 Illuminated push button-24VDC-red_green_yellow-M16 3030600350 Illuminated push button-12VDC-red_green_yellow-M16 3030600340 Sensor-min. level-ALPBO-12/24VDC-Reed_switch-M14x1,5-L138_Leiter-AL 15010769 Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 28: Controller Ak09 With Led Display Ak06
Controller AK09 with LED Display AK06 The controller AK09 V5.3 is the integrated setting adjustable controller for oil lubrication pump ALPBO BYN series. The AK06 LED – Monitor / Display Universal works only in combination with the AK09 Setting adjustable controller which can be programmed with different program codes depending on the version (d-61). -
Page 29: Parameter - Description
XX: Environment Temperature is XX°C -XX: Total Cycles is XX Version LED- Displays: AK06 is the current version of our display. *For further information on other Lubmann control units or external control units, please contact us. 15.3.3 Parameter – Description Parameter... -
Page 30: Parameter Setting After First Connecting To Power
3P and -3 can not set as 00 at the same time. If 3P is set as 00, -3 starts with 01. Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... - Page 31 1 minute and 28 seconds as the lubrication time. It counts up from 0 seconds to 1 minute and 28 seconds (Fig. 3). Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de...
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Page 32: Restart The Controller After Switching Off The Machine
The volume of grease for each greasing point only decided by 3P - lube time, not by 2P - impulse cycles.. Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 33: Trouble Shooting
Air trapped in the lubricant/pump body Start the oil lubrication pump until lubricant flows out of the pump outlet without bubbles Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... -
Page 34: Spare Parts
17 Spare parts 17.1 Spare parts drawing Reservoir: 2, 4 and 6 liter – D170 Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... - Page 35 Reservoir: 4, 6 and 8 liter – D230 Reservoir: 15 and 20 liter – D230 Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de...
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Page 36: Spare Part List
2110012451 Cable kit-power supply-12/24VDC-Ext.-7,5m-BYN_F_90_7P-5x1,0 1.28-B 2110012452 Cable kit-power supply-12/24VDC-Ext.-5,0m-BYN_F_90_7P-5x1,0 1.28C 2110012722 Cable kit-power supply-12/24VDC-Ext.-7,5m-BYN_F_90_7P-2x1,0 1.28D 2110012723 Cable kit-power supply-12/24VDC-Ext.-5,0m-BYN_F_90_7P-2x1,0 Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de... - Page 37 Hexagon head screw-DIN_EN_ISO_4017-M6x15-A2-SS 4.04-2 3040101080 Flat washer-D11,7x2,6x1,5-(M6)-A2-SS 4.04-3 3040101090 Spring washer-9,5x6,3x1,75-(M6)-A2-SS 4.05 15010005 Kit-top cover oil-ALPBO-D230-(incl. filter, level sensor 12/24 VDC-for with controller) 4.05-1 15010773 Filling and ventilation filter-ALPBO_D230 4.06 3020200290 Sealing ring-grease reservoir top-ALPB-D230-232x220x3-NBR 4.07 3020200290 Sealing ring-grease reservoir top-ALPB-D230-232x220x3-NBR 4.08...
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Page 38: Order Key
19 Order key Lubmann GmbH | Kleiner Johannes 21 | 91257 Pegnitz | Deutschland Telefon: +49 9241 80898700 | E-Mail: info@lubmann-gmbh.de | Homepage: www.lubmann-gmbh.de...
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