Related Manuals for LUBMANN JPQ1
Summary of Contents for LUBMANN JPQ1
- Page 1 Copyright of Lubmann GmbH, Version V01 2024.07.30 - GB Product Manual Progressive Lubrication Divider JPQ1 JPQ1 _FKM...
- Page 2 Index Index Legal disclosure Safety instructions Delivery, returns and storage Commissioning Lubricant Overview Working principle Assembly and components 11-19 Combination principle 20-22 Divider monitoring sensor 23-24 Divider accessories 25-26 Order key Special version FKM (Viton seals) 28-30...
- Page 3 (e.g., piston wear, piston jamming, plugins, embrittled sealings). Lubmann does not assume liability on damages caused by lubricants, even if these lubricants have been tested and released by laboratory tests, as damages caused by lubricants (e.g., by expired or improper stored lubricants, batch variations etc.) can not be retraced to their root cause in retrospect.
- Page 4 ALP811/ALPA or ALPB the lubricant escapes at the safety valve. The progressive JPQ1 dividers are manufactured in a variable chip construction, which offers the advantage that the divider can be extended or shortened at random according to the amount of lubrication points. Due to this chip construction, there is also the possibility of constructing an overall progressive divider from individual distributor disks with different outputs per piston stroke.
- Page 5 Protect the product against mechanical influences such as impacts. There are no restrictions for land, sea or air transport. Storage Lubmann products are subject to the following storage conditions: dry, dust- and vibration-free in closed premises no corrosive, aggressive materials at the place of storage (e. g. UV rays, ozone) protected against pests and animals (insects, rodents, etc.)
- Page 6 Commissioning Commissioning Connect the pump properly to the designated connections. Check the device for functionality and the presence of safety features. Ensure that all warning labels are present, undamaged, and clearly visible. If this not the case, they must be replaced immediately.
- Page 7 Lubricant Lubricant General Lubricants are deliberately selected for their specific application. The selection is preferably made by the manufacturer or operator of the machine in collaboration with the lubricant supplier. If you have little or no experience in selecting lubricants for lubrication systems, please get in touch with us. We are ready to assist you in choosing suitable lubricants and components to build a lubrication system optimized for the particular application.
- Page 8 Lubricant Solid Lubricants The use of solid lubricants is only allowed after prior consultation with the lubricant manufacturer. When using solid lubricants in lubrication systems, the following should be generally considered: Graphite: • Maximum graphite content 8% • Maximum particle size 25 μm (preferably in lamellar form) MoS2: •...
- Page 9 ALPB lubricant escapes at the safety valve. The progressive JPQ1 dividers are manufactured in a variable chip-type structure, which offers the advantage that the divider can be extended or shortened at random according to the amount of lubrication points. Due to this chip-type structure, there is also the possibility of constructing an overall progressive divider from individual distributor disks with different outputs per piston stroke.
- Page 10 Working Principle Working Principle The progressive divider consist of the individual components start element SE (without piston), 2-7 mid element ME and end element EE, all of ① which are assembled in distributor blocks using tension rods (hexagon socket screws) with lock washers.
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Page 11: Table Of Contents
Assembly and Components Assembly and Components The divider is made of a series of at least 4 elements: 1x start element, 2x middle elements, 1x end element. Always start with the largest delivery quantity of the distributor chip behind the start element! With components e.g., bridge with outlet or blind plug, the divider can be built with multiple configurations to match the grease requests of the greasing points. -
Page 12: Start Element (Se)
6mm. All screw couplings with M10x1k threads can be directly used for the inlet connection of the JPQ1 divider. All screw couplings with M10x1 threads can be used together with a copper ring (or ED sealed) for the input connection. - Page 13 Coupling Spare Parts 2 – Cap Nut U-ZN D6 9900199 U-ZN D8 9900202 * Part with “*” is standard part in our JPQ1 order key. Swivel Inlet Screw Couplings (Dia. 13.2 and Dia. 13.3) Divider Inlet Description Part No. Hose Stud WSA-ZN M10D6 (ED sealed) Dia.
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Page 14: Middle Element (Me)
Middle Element (ME) The middle element of JPQ1 divider has multiple output flow rates. On the front side of the JPQ1 ME, the Sign A as in Dia. 14.1 shows the flow rate for the single element: 08 = 80 mm... -
Page 15: End Element (Ee)
The end element of JPQ1 divider has multiple output flow rates. Every divider must have a end element. On the front side of the JPQ1 EE, the Sign A as in Dia. 15.1 shows the flow rate for the single element:... -
Page 16: Outlet Screw Coupling
All screw couplings (including double cone socket union, non return valve and coupling without non return valve) with M10x1k threads can be directly used for the inlet connection of the JPQ1 divider. All screw couplings with M10x1 threads can be used together with a copper ring (or ED sealed) for the input connection. - Page 17 9900199 Spare Parts 3 - Copper Ring CR 10-14x1 3010401930 * Part with “*” is standard part in our JPQ1 order key. Hose Stud 1- (U-ZN) Cap Nut 2- (SR-ZN) Cutting Ring for Cap Nut 3- (CR) Coppering Ring (not incl. in RGE Part No.）...
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Page 18: Outlet Blind Plug
Quick Couplings Outlet Blind Plug The function of the blind plug of the JPQ1 divider outlet is to achieve a double flow rate by direct blinding one of the 2 sides on a same middle or end element. To achieve this function, before the blinding, the sealing screw and sealing screw ball of the element must be taken out in advance, otherwise the divider will be blocked. -
Page 19: Bridge With Outlet
Bridge with / without Outlet Bridge with / without Outlet The function of the bridge with or without outlet of the JPQ1 divider is to achieve a combined flow rate by external blinding the outlets on the same side of 2 adjacent elements. - Page 20 In order to meet the volume demand of the different greasing points under various application environment, even if the JPQ1 divider provides 4 different flow rate single element (8/16/24/32), sometimes it is still necessary to combine the outlets of the divider internally or externally to achieve more possibilities of the flow rate combination.
- Page 21 Element Combination Principle Element Combination Principle Combination A with OB-0 (1 Outlet) Dia. 21.1 shows the 2 divider elements are connected by an outlet bridge OB-0 on left side which bridges the outlets up and down. In the mean time, both element’s middle sealing screws and steel balls are removed.
- Page 22 Element Combination Principle Element Combination Principle Combination A with OB-1 (1 Outlet) Dia. 22.1 shows the 2 divider elements are connected by an outlet bridge OB-1 on left side which bridges the outlets up and down. In the mean time, both element’s middle sealing screws and steel balls are removed.
- Page 23 Dia. 23.1). More information for cables please check on the next page. M12x1 SW14 L25 Upon request, we provide the technical data from the manufacturer. (Part No. 3050103160) * Part with “*” is standard part in our JPQ1 order key.
- Page 24 Divider Monitoring Divider Monitoring Connecting cable - divider monitoring sensor No mater in the part no. for ME XXS and EE XXS* with possibility to install a divider monitoring sensor on page 14 and 15, or the part no. for monitoring sensor kit on page 24, the sensor cable is NOT included.
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Page 25: Connection Tie Rod
To mount the elements to a divider, the tie rods and spring washers are needed with a recommended torque value. The standard torque value setting of Lubmann pre-mounted divider is 12 +/- 1 N/m. Divider type Tie rod type (L=50 to 125)) Part no. - Page 26 Divider Accessories Divider Accessories Manual emergency lubrication via banjo grease nipple As an option, a banjo with grease nipple is provided to using a manual or hydraulic pump to refill the grease direct from the start element of the divider when the automatic lubrication pump does not work.
- Page 27 No. of valid outlets ME 24* X* = No. of valid outlets EE 24 ＜ = ((number of middle piece+1)*2) Dia. 27.1 Divider JPQ1 Fittings in inlet and outlets - 5/6 - 100 - 16* - 8L0 - Inlet Straight Straight...
- Page 28 Order key Special version FKM (Viton seals) The JPQ1 Divider is also available with an FKM seal (Viton) between the start, middle and end elements. The functional description corresponds to the standard version JPQ1 in these instructions. Technical data: Operating pressure - Inlet: max.
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Page 29: Divider Monitoring Sensor
Middle Element Special version FKM (Viton seals) Middle Element (ME) Possibility to With in- and be installed with a Description* outlets Part no. divider monitoring connectors sensor * ME 08 2020520290 ME 16 2020520300 ME 24 2020520310 ME 32 2020520320 ME 16S 2111000219 ME 24S... - Page 30 Order Key Order Key JPQ1_FKM JPQ1_FKM 16*-8L0-8*-24*-24 No. of valid elements (ME+EE) 3 = 2ME+1EE 6 = 5ME+1EE 4 = 3ME+1EE 7 = 6ME+1EE ME 16* 5 = 4ME+1EE 8 = 7ME+1EE ME 08 ME 08* No. of valid outlets ME 24* X* = No.
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