Redarc The Manager30 Manual
Redarc The Manager30 Manual

Redarc The Manager30 Manual

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The Manager30
12 V 30 A Battery Management System
with Smart Battery Monitoring
MODELS:
BMS1230S4R-AU
ƒ
BMS1230S4R-NA
ƒ
BMS1230S4R-EU
ƒ
BMS1230S4R-UK
ƒ

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Summary of Contents for Redarc The Manager30

  • Page 1 The Manager30 12 V 30 A Battery Management System with Smart Battery Monitoring MODELS: BMS1230S4R-AU ƒ BMS1230S4R-NA ƒ BMS1230S4R-EU ƒ BMS1230S4R-UK ƒ...
  • Page 2 Bluetooth smartphone via Bluetooth ® ® The Configurator App and the RedVision® App and their interactions with the Manager30 have not been tested on all smartphone models. Visit the application pages within each App store to view compatibility details.
  • Page 3: Table Of Contents

    Start Battery Cable Connection ........R‑Bus Cable Connections ........Mounting DC Connector ..........AC Mains Charging ...... Strain‑Relief and Cable Management For the latest version of this document and any available translations, visit the product page on the REDARC website at www.redarcelectronics.com...
  • Page 4: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS 1. DO NOT install the Manager30 in the engine bay, INSTRUCTIONS PERTAINING TO RISK this Product is not designed to operate in engine bay OF FIRE, ELECTRIC SHOCK, OR INJURY TO environments. PERSONS. 2. Do NOT alter or disassemble the Battery Charger under any circumstances.
  • Page 5 ƒ Proper disposal of batteries is required. Refer to your local auxiliary battery automatically. codes for disposal of batteries. ƒ If the Manager30 is set to Storage Mode, it will automatically switch to Touring Mode once it senses an increase in input voltage from the start battery input.
  • Page 6: Manager 30 Overview

    MANAGER 30 OVERVIEW KIT CONTENTS 7 (×2) Ref. Part Description Qty. Main Unit Battery Monitor Display DC Connector M10 × 20 mm Alternative Terminal Bolt R‑Bus Terminating Resistor R‑Bus Cable, 2 m (6'7") Battery Sense Lead, 1 m (3'3") Mains Cable 6 | Manager 30 Overview...
  • Page 7: Parts Of The Main Unit

    PARTS OF THE MAIN UNIT 1 (×2) 1 (×2) 9 (×4) 1. R‑Bus (CAN) Interface Inputs 5. Vehicle Ignition Connects to the Display and Battery Monitor's Connects to an ignition signal for vehicles with R‑Bus (CAN) inputs (page 25). smart alternators (page 20). 2.
  • Page 8: Parts Of The Battery Monitor

    PARTS OF THE BATTERY MONITOR Standard Terminal Bolt (×2) M10 × 16 mm Control Button Status LED Mounting Holes ( × 2) R-Bus Network Socket Battery Sense Lead Socket PARTS OF THE DISPLAY Softkeys Softkeys Up/Down Left/Right arrow arrow Power Button Bezel Spacer The screen shown on the Display is an example only.
  • Page 9: Typical Manager30 Setup

    *1 These fuses must be suitably rated for the cable gauge used. REDARC recommends the use of MIDI type fuses see page 11. *2 If used, connect the Vehicle Ignition to D+ or ignition switched fuse in one of the vehicle's fuse boxes, located in either the engine compartment or vehicle cabin, see page 20.
  • Page 10: System Planning

    ƒ Cable sizes are specified by various codes and standards which depend on the type of vehicle the battery is installed in. Selecting the wrong cable size could result in harm to the installer or user and / or damage the Manager30 or other equipment installed in the system.
  • Page 11: Main Unit Requirements

    16'5" – 39'4" 20.2 FUSE SELECTION Fuses must be mounted within 150 mm (6") of the battery's positive (+) terminal — the REDARC KIT19 battery‑to‑fuse cable is recommended for the Auxiliary and Start Battery cable connections. Fuse Assembly MIDI Fuse with Holder...
  • Page 12: Battery Monitor Requirements

    BATTERY MONITOR REQUIREMENTS CABLE REQUIREMENTS CAUTION: If undersized cables are used, overheating of cables could cause damage (including fire) and charging performance will likely be compromised. Appropriate cables are required for the Battery Negative (B NEG  –) and Ground (GND ) terminals on the Battery Monitor.
  • Page 13: Installation - Mounting

    INSTALLATION — MOUNTING GENERAL MOUNTING REQUIREMENTS NOTICE: DO NOT install the Main Unit, Battery Monitor or Display in the engine bay. These parts are not rated to engine bay environment conditions. The Main Unit, Battery Monitor and Display are only rated for indoor installations in any liveable areas of the vehicle or caravan/camper trailers.
  • Page 14: Mounting The Main Unit

    ƒ MOUNTING HARDWARE When mounting the Main Unit, all four Mounting Points must be used. REDARC recommends using four M6 (7/32") bolts/screws with washers. Ensure there is clearance‑fit through the mounting surface and the Mounting Points on the Main Unit.
  • Page 15: Mounting The Battery Monitor

    MOUNTING HARDWARE When mounting the Battery Monitor, both Mounting Points must be used. REDARC recommend using two M6 (1/4") to M4 (#8) fasteners with washers. Ensure there is clearance‑fit through the mounting surface and the Mounting Points on the Battery Monitor.
  • Page 16: Mounting The Display

    MOUNTING THE DISPLAY CAUTION: Ensure that the Display is not mounted in vehicle head‑impact zones. Doing so may result in injury to the driver and/or passenger in the event of an accident. Ensure the Display is not mounted where it may distract the driver of the vehicle. Distracting the driver may result in an accident.
  • Page 17: Installation - Wiring

    CAUTION: ƒ Damage to cabling can cause failure of the Manager30 and vehicle electrical systems. Ensure cabling is clear of sharp edges or moving parts, and have enough slack to allow for flexing. REDARC recommend using cable ties and conduit or split tubing to manage cabling.
  • Page 18: Load Disconnect (Optional)

    The Load Disconnect (optional) controls the power from your auxiliary battery to the non‑essential loads. This enables the Manager30 to automatically protect the auxiliary battery from excessive discharge and removes the need for the user to monitor. It is an active low pull down meaning a ground is provided when non essential loads are to be powered and high resistance otherwise The connected hardware should be 12 V, with a maximum coil current of 1 A, with a resistor or diode suppression.
  • Page 19: Battery Monitor Terminal Connections

    BATTERY MONITOR TERMINAL CONNECTIONS NOTICE: ƒ Apply the correct torque to the Terminal Bolts on the Battery Monitor. Over‑torquing bolts may damage the terminals. ƒ DO NOT bottom‑out the thread when fastening Terminal Bolts into the terminal, this may cause a poor electrical connection. page 28 for correct lug fitment.
  • Page 20: Vehicle Ignition Cable Connection

    BATTERY NEGATIVE (B NEG) CABLE CONNECTION 1. Remove the M10 Bolt and washers from the Battery Negative (B NEG  –) terminal. 2. Align the lug stud hole with the terminal and fasten using the flat washer, spring washer and bolt. Torque to 20 N·m (14.7 lbf·ft).
  • Page 21: Solar Panel/S Cable Connection

    ƒ GREEN POWER PRIORITY The Manager30 is designed to charge from multiple sources simultaneously to charge the auxiliary battery. If the Solar input is available the maximum available solar power will be used before topping up the output charging current from another source if available.
  • Page 22 For correct operation and best performance of the system, choose the solar panel specification and configuration to ensure that: The open circuit voltage of the array is below the maximum solar input voltage rating (32 V) of the Manager30 at ƒ...
  • Page 23 Connecting more than 2 Solar Panels in Parallel When connecting more than 2 solar panels in parallel, it is important the solar connection meets requirements on page 22 and the following: The solar panel ground is connected to a common ground point (i.e. common ground busbar connected to ƒ...
  • Page 24: Battery Sense Lead Connection

    2. Connect the Start Battery cable from the Main Unit to one end of the fuse. 3. Connect a suitably sized cable to the other end of the fuse then to the positive (+) terminal of the start battery. Start REDARC KIT19 Battery 60 A Fuse <...
  • Page 25: R-Bus Cable Connections

    R-BUS CABLE CONNECTIONS NOTICE: Do not connect computers or IT equipment to R‑Bus (CAN) sockets. This may damage internal components in the Battery Monitor and Display. 1. Using one of the supplied R‑Bus cables, connect one end of the cable to the RBUS socket on the Battery Monitor.
  • Page 26: Mounting Dc Connector

    ƒ When finished using AC mains, disconnect the power. ƒ Do not use the Manager30 AC input if the cord is damaged. The use of a non‑genuine or damaged AC input cord may result in a risk of fire, electric shock, or injury to persons. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or service agent.
  • Page 27: Strain-Relief And Cable Management

    STRAIN-RELIEF AND CABLE MANAGEMENT CAUTION: Wiring must be installed in protected areas away from heat sources, sharp objects and parts of the vehicle that move during operation or maintenance. Additional protection such as conduit may be required, especially if routing cables through the engine bay or exposed locations.
  • Page 28 BATTERY MONITOR CABLE MANAGEMENT IMPORTANT: Ensure lugs are fastened firmly against the top face of the terminal. Loose lugs will have a bad electrical connection, causing inaccurate readings from the Battery Monitor, and can result in damage to the wiring and Battery Monitor.
  • Page 29: Display User Guide

    When the battery is first connected, the system will start a calibration process to determine the State of Charge (SoC) of the battery. This will continue until the battery is fully charged. REDARC recommends connecting the Main Unit to AC Mains to fully charge the auxiliary battery before applying heavy loads.
  • Page 30: System Settings Screen

    — this is achievable by using AC Mains or solar. Alternatively, disconnect all loads from your auxiliary battery and check on your system periodically. NOTE: If the Manager30 is set to Storage Mode, it will automatically switch to Touring Mode once it senses an increase in input voltage from the start battery input.
  • Page 31: Charger Settings Screen

    Set the Trigger Type Set the disconnect type. If you have the load disconnect installed (see page 18) REDARC recommend setting the Trigger Type to SoC, this refers to the Battery Percentage seen on the home screen of the Display and RedVision App.
  • Page 32: System Configuration

    Do not pressure wash the Main Unit, Battery Monitor and Display. ƒ Throughout the life of the product, be cautious when conducting any work near the Manager30 that could create swarf or cable trimming. For the duration of the work, cover the system and take any precautions necessary to prevent swarf, cable trimmings and other materials entering the Main Unit.
  • Page 33: Troubleshooting

    To resolve, complete the following steps before directly contacting REDARC or your local REDARC Distributor. 1. Check all R‑Bus cables to make sure they are securely connected to the correct interfaces on the Main Unit, Display and Battery Monitor and are free of damage.
  • Page 34: Specifications

    SPECIFICATIONS Specifications are subject to change without notice. MAIN UNIT SPECIFICATIONS GENERAL SPECIFICATIONS Weight 3.35 kg (7.4 lbs) Dimensions 445 × 185 × 79 mm (17.5" × 7.3" × 3.1") 445mm (17.520") 404mm (15.906") 429mm (16.890") ELECTRICAL SPECIFICATIONS Nominal Current Rating 30 A Operating Temperature −40°C to 60°C (−40°F to 140°F) Start Battery Input Input Voltage Range 9 to 32 VDC...
  • Page 35: Output Protection

    AC Mains Input BMS1230S4R‑AU / EU / UK BMS1230S4R‑NA Input Voltage Range (nominal) 220 – 240 VAC 50 Hz 110 – 120 VAC 50 Hz to 60 Hz Power Rating 560 W Connection IEC Mains Plug Output Total Battery Capacity 40 to 800 Ah Output Battery Volts (Nominal) 12 V...
  • Page 36: Battery Monitor Specifications

    BATTERY MONITOR SPECIFICATIONS GENERAL SPECIFICATIONS Weight 355 g (12.5 oz) Dimensions 120 × 52 × 45 mm (4.7" × 2" × 1.8") 25 mm 23.6 mm 120 mm (4.7") (1") (0.93") 99 mm (3.9") Ø 6.5 mm (0.250") 12.5 mm (0.5") 101.5 mm (4") 9.25 mm 9.25 mm (0.36") (0.36") ELECTRICAL SPECIFICATIONS...
  • Page 37: Display Specifications

    DISPLAY SPECIFICATIONS Weight 300 g (10.6 oz) Dimensions 178 × 107.5 × 18.5 mm (7" × 4.2" × 0.7") Operating Temperature –20°C to 75°C (–4°F to 167°F) 7 mm 178 mm (7.00") (0.28") 11 mm ( 0.43") 18.5 mm (0.73") 158 mm (6.22") 11 mm (0.43") Optional Spacer 19 mm Ø4.5 mm (0.74")
  • Page 38 COMPLIANCE BMS1230S4R-AU / BMS1230S4R-EU / BMS1230S4R-UK Main Unit Safety IEC + AS/NZS + EN 60335.2.29 Compliance Marks BMS1230S4R-NA FCC ID Battery Monitor 2BAH6‑SU601 Display XPYNINAB1 IC ID Battery Monitor 30290‑SU601 Display 8595A‑NINAB1 Main Unit Safety UL 458, CAN/CSA C22.2 No. 107.1‑16 Compliance Marks CAN ICES‑003 (B) / NMB‑003 (B) Internal Transmission Notice...
  • Page 39: Warranty

    Pty Ltd. All rights reserved. | REDARC® and THE POWER OF REDARC® are trademarks of REDARC Electronics Pty Ltd. Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by REDARC is under license.
  • Page 40 Tech Support 1300 REDARC (1300‑733‑272) Australia +61 8 8322 4848 New Zealand +64 9 222 1024 UK & Europe +44 (0)20 3930 8109 +1 (704) 247‑5150 Canada +1 (604) 260‑5512 Mexico +52 (558) 526‑2898 redarcelectronics.com INST357‑1 EN...

This manual is also suitable for:

Bms1230s4r-auBms1230s4r-naBms1230s4r-euBms1230s4r-uk

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