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Flo SmartDC V3 Installation Manual

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SmartDC
V3
TM
Installation Guide

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Summary of Contents for Flo SmartDC V3

  • Page 1 SmartDC Installation Guide...
  • Page 2 Table of Contents...
  • Page 3 SmartDC V3. This guide will provide you with information about the SmartDC V3 and its components, guide you through the installation of a station on a particular site, and provide you with general information about upkeep and support.
  • Page 4 2. Specifications Model: SmartDC TM Version: V3 Company information: Services FLO Inc. NOTE: The image shows the 50 kW model with the Cable Management System (CMS) and the optional credit card reader.
  • Page 5 2.1 Technical Specifications Specification 50 kW 100 kW / 50 kW+ Type of charging station DC fast charging station Nominal power supply Three-phase 480 Y/277 V Nominal power 54 kVA 108 kVA 65 A 130 A (Select overcurrent protection for (Select overcurrent protection for Nominal current the charging station in accordance...
  • Page 6 The use of “Open Delta” autotransformers or transformers with an “Open Delta” primary is prohibited. 2.5 Wiring Connection • A3-phase 4-wire (with Neutral) connection is required for the FLO SmartDC DC fast charger input supply. • A Delta/WYE transformer is allowed if the SmartDC charger is connected via the WYE configured secondary.
  • Page 7 • There must be sufficient clearance, of 2 ft (61 cm) minimum (3 ft (91 cm) recommended), for the SmartDC from any wall or solid structure. This is to adhere to FLO’s EV charging space clearance requirements as well as local standard code and regulations.
  • Page 8 4. Center of Gravity Center of gravity (approx.) 25 mm (1’’) 940 mm (37’’) 58 mm (2’’) * Shown with cable management system and the optional credit card reader...
  • Page 9 5. Exterior View of the Station Display Door handle (pad lockable) RFID card reader Cable management system Credit card reader (optional) Heat exchange unit SAE combo (CCS1) connector CHAdeMO connector (if applicable) Stop button Air intake Start button Base cover...
  • Page 10 6. Interior View of the Station Door switch Tree-phase power supply terminal block with neutral Grounding terminal AC/DC conversion modules...
  • Page 11 7. Installation 7.1 Typical Installation Master disconnect switch Electrical equipment cabinet (metering, protection and distribution) Power cable (three-phase 480 Y/277 Volts + NEUTRAL + GROUND) Parking space for the electric vehicle SmartDC station Protective bollard Concrete slab WARNING: When a step-down or step-up transformer is required to match the available supply voltage to the 480-volt rating required by the charger, the use of a Y autotransformer, a Δ/Y transformer, or a Y/Y transformer is acceptable.
  • Page 12 7.2 Site Preparation Follow the steps below to prepare the site: 1. The station must be installed on a concrete slab. 2. The surface of the concrete slab must be large enough to allow for the installation of the station and the concrete bollards, while leaving enough space for user traffic.
  • Page 13 NOTE: The wiring conduit must be sealed to prevent moisture penetration. IMPORTANT: If there is a wall behind the charging station, a minimum spacing of 24 inches (609.6 mm) must be maintained between the charging station and the wall. IMPORTANT: For indoor installation, make sure that the sticker with the following warning is visible to the user: ‘’WARNING: THIS UNIT IS DESIGNED ONLY FOR CHARGING VEHICLES THAT DO NOT REQUIRE VENTILATION WHILE CHARGING’’...
  • Page 14 7. 3 Safety Measures 1. Ensure that the upstream disconnect is in the open position and follows workplace electrical safety procedures, as required by the local jurisdiction.
  • Page 15 7.4 Installation of the Base on the Concrete Slab Align the SmartDC base with the recessed anchors and tighten the bolts to secure the base to the ground. 7.5 Installation of the Station on the Base 1. Remove the access plate to allow the power cable to pass through.
  • Page 16 Lift and handle the station with 2 web slings measuring a minimum of 5.15 m (17’) and having a minimum vertical working load limit of 1 406 kg (3100 lbs). For example, Align the U-profiles (3) of the charging station with the holes in the base.
  • Page 17 Place the station on the base and tighten the 6 bolts (3 at the front and 3 at the back of the U-shaped channels). 7.6 Connecting the Charging Station 1. Punch a hole in the access plate to match the conductor size and pull the cables through the opening (Cable gland not included).
  • Page 18 Place the cable entry plate back in its position and seal it. 7.7 Installation of the Base Coverings 1. Position the side cover plates, then the front and rear base cover plates and tighten the screws (8).
  • Page 19 7.8 Cable Management System (If applicable) NOTE: This step applies only to the SmartDC V3 50 kW model fitted with a cable management system. Depending on the version, this operation can be performed up to 2 times on one unit.
  • Page 20 7.9 Installing the Sign Align the panel with the 4 holes on top of the charging station and tighten the 4 bolts to secure the panel. NOTE: If you have any problems installing the top panel, please contact FLO support. Detail...
  • Page 21 2. The station will then attempt to communicate with the FLO servers. 3. Once the station and gateway are powered up, please contact FLO technical support to complete the configuration: 1 855 543 8356.
  • Page 22 AND TO MAINTAIN THE VALIDITY OF THE WARRANTY. PLEASE READ THE WARRANTY, WHICH IS AVAILABLE ON THE WEBSITE AT ALL TIMES. MAINTENANCE MUST BE PERFORMED BY FLO QUALIFIED PERSONNEL. The maintenance consists of: 1. Cleaning or replacing cooling system filters.
  • Page 23 Services FLO Inc. FLO CA: © 2025 Services FLO Inc., All rights reserved. FLO, the FLO logo, SmartDC are trademarks of Services FLO Inc. FLO US: © 2025 FLO Services USA Inc. dba FLO Charging Solutions USA Inc. in California, All rights reserved. FLO, the FLO logo, and SmartDC are trademarks of Services FLO Inc.