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Amcargobikes ULTIMATE CURVE Assemble Manual

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ULTIMATE CURVE
ASSEMBLE MANUAL
Read and understand these instructions before you begin the assembly. The bike comes
partly assembled, and it is important to read the manual carefully before starting
assembly, so the bicycle will be assembled in the correct order. It is recommended to be
two people to assemble the cargo bike. Be aware that the bike must be re-tightened
after approx. 20 km. Make sure to check all parts of the bike and re-tighten all moving
parts, including breaks, spokes, bolts and nuts.
Page 1

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Summary of Contents for Amcargobikes ULTIMATE CURVE

  • Page 1 ULTIMATE CURVE ASSEMBLE MANUAL Read and understand these instructions before you begin the assembly. The bike comes partly assembled, and it is important to read the manual carefully before starting assembly, so the bicycle will be assembled in the correct order. It is recommended to be two people to assemble the cargo bike.
  • Page 2 Step 1: Mounting of fenders, front wheels and breaks • When the parts have been taken out of the boxes and wrapping, place the front frame upside down on a table (<55 cm wide) - see picture 1A. Picture 1A •...
  • Page 3 • The two front fenders is mounted using the four fender-fittings and the eight small allen key bolts, waschers and nuts – ses picture 1D and 1E. • 2 pc. fenders • 4 pc. fender fittings • 8 pc. allen key bolts •...
  • Page 4 • The front wheels are mounted – see picture 1F and 1G. Notice the direction of the wheels – they must be mounted like shown in the pictures. Picture 1G Picture 1F • The hydraulic break kit for the front breaks is mounted like shown in the pictures 1H, 1I and 1J. •...
  • Page 5 Picture 1J Picture 1I Picture 1L Picture 1K Page 5...
  • Page 6 • The hydraulic cables are stripped to the frame – ses picture 1M and 1N. Picture 1N Picture 1M Step 2: Assemby of back frame and front frame • The bearings should be lubricated with grease and the back frame and front frame is assembled with the main bolt and the bearings –...
  • Page 7 Step 3: Assembly of the cargo bike box • The corner brackets are mounted on the frame. The short brackets on the front of the bike and the long brackets at the handle bar. See picture 3A, 3B and 3C. •...
  • Page 8 • The bolts holding the canopy holders and the handle bar is mounted - see picture 3D and 3E. • 6 pc. big allen key bolts • 6 pc. nuts Picture 3D Picture 3E • Hereafter, the side plates are mounted (picture 3F, 3G and 3H), the front- and back-plate (picture 3I, 3J and 3K) and the bottom plate (picture 3L and 3M).
  • Page 9 For the front- and back plate: • 10 pc. bolts • 10 pc. washers • 10 pc. round nuts Picture 3I Picture 3K Picture 3J For the bottom plate: • 4 pc. long bolts • 4 pc. washers • 4 pc. lock nuts Picture 3L Page 9 Picture 3M...
  • Page 10 • The four bolts scuring the child seats are mounted – ses picture 3N and 3O. • 4 pc. semi-long bolts • 4 pc. washers • 4 pc. lock nuts Picture 3N Picture 3O • The stepping boards are mounted – see picture 3P and 3Q. •...
  • Page 11 • The reflectors are mounted on the front- and back plate – see picture 3R and 3S. Picture 3R Picture 3S • The canopy fittings are mounted on the side plates – see picture 3T. • 8 pc. canopy fittings •...
  • Page 12 • The child seats are mounted - see picture 3U. • 4 pc. long bolts • 4 pc. washers • 4 pc. lock nuts Picture 3U • The belts and the fitting holding the cables to the handle bar is mounted – see picture 3V and 3X. Picture 3V Picture 3X Page 12...
  • Page 13 Step 4: Mounting of the rest of the equipment • The pedals are mounted - see picture 4A Picture 4A • The saddle is mounted – see picture 4B and 4C Picture 4B Picture 4C Page 13...
  • Page 14 • The handlebar is mounted. The gearshift should be placed on the right side of the handlebar and the two break handles on the left and right side respectively – see picture 4D and 4E. • The handlebar hight is adjusted and the bolts are tightened – see picture 4F. •...
  • Page 15 • The hydraulic brake cables are pulled through the handlebar – the front break cable through the left side and and the back break cable through the right side – see picture 4H and 4I. Picture 4I Picture 4H • The hydraulic break cables are mounted in the break handles First, the plug is removed from the break handle (picture 4J).
  • Page 16 • The cuff, the black thread-bolt and the locking ring are pulled over the break cable (picture 4L) and this is mounted in the break ahndle (picture 4M). This is tightened with a 8 mm wrench (picture 4N) and the cuff is puched in place (picture 4O). •...
  • Page 17 • The display is mounted – see picture 4Q og 4R Picture 4Q Picture 4R • The cables by the handle bar is stripped - see picture 4S Picture 4S • The front lights are mounted– see picture 4T Picture 4T Page 17...
  • Page 18 • Remember to adjust and re-tighten all moving parts on the bike after some weeks of use. If re- tightening of the spokes are needed, please use a spoke tightener. • See our ”Let us help” guides on http://www.amcargobikes.co.uk/ ENJOY YOUR NEW CARGO BIKE! Page 18...