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CLASSIC CARGO BIKE
with mechanical disc breaks
SAMLEMANUAL
ASSEMBLE INSTRUCTIONS
Read and understand these instructions before you begin the assembly. The bike
comes partly assembled, and it is important to read the manual carefully before
starting assembly, so the bicycle will be assembled in the correct order. It is
recommended to be two people to assemble the cargo bike. Be aware that the
bike must be re-tightened after some weeks of use. Make sure to check all parts
of the bike and re-tighten all screws and bolts.
Page 1
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Summary of Contents for Amcargobikes Classic
- Page 1 CLASSIC CARGO BIKE with mechanical disc breaks SAMLEMANUAL ASSEMBLE INSTRUCTIONS Read and understand these instructions before you begin the assembly. The bike comes partly assembled, and it is important to read the manual carefully before starting assembly, so the bicycle will be assembled in the correct order. It is recommended to be two people to assemble the cargo bike.
- Page 2 Step 1: Assembly of the back and front frame • When the parts have been taken out of the boxes and wrapping, place the front frame upside down on a table or two chairs. • Place the back frame upside down "on top” of the front frame. Avoid taking the plastic on the luggage carrier off to avoid scratches in the paint.
- Page 3 • 7 pc. 13 mm bolts (length: 25 mm) • 7 pc. washers • 7 pc. 13 mm nuts Picture 1C Picture 1D Picture 1E Page 3...
- Page 4 Picture 1F Step 2: Fenders, front wheels and brake pads • If the bike is assembled using two chairs, one of the chairs is now moved to the end of the front frame and the second chair is removed. • The front fenders are mounted with 8 small bolts, washers and nuts + the four brackets (see picture 2A and 2B).
- Page 5 Picture 2A Picture 2B • The break discs are mounted on the front wheels with the 2 x 6 small black torx bolts – see picture 2C • Mount the front wheels as in picture 2D • 2 pc. brake discs •...
- Page 6 Picture 2C Picture 2D • The two brake calibers are mounted with the 2x2 black allen key bolts. Notice: use 2-3 extra washers per allen key bolt to ensure a good distance from the end of the bolt to the break disc. See picture 2E.
- Page 7 Picture 2E Picture 2F Picture 2G Picture 2H Page 7...
- Page 8 Step 3: Assemble the box • The corner brackets for the box are mounted as shown in picture 3A. • The correct position of the four different corner fittings is shown on picture 3B. • 8 pc. 10 mm bolts (length 30 mm) •...
- Page 9 • 16 pc. 10 mm bolts (length 18 mm) • 4 pc. 10 mm bolts (length 30 mm) • 16 pc. washers • 4 plastic canopy holders • 16 pc. 10 mm round nuts • 4 pc. washers • 4 pc. 10 mm round nuts Picture 3C Picture 3D Page 9...
- Page 10 Picture 3E • 2 pc. 10 mm bolts (length 70 mm) • 2 pc washers Picture 3F • 2 pc.. 10 mm lock nuts • 2 pc. small bolts • 2 pc. washers • The front-, back- and side-reflectors are mounted (see picture 4G and 4H) •...
- Page 11 Picture 3H Picture 3G Step 4: The rest of the equipment • The headlights are mounted on the sides of the box (see picture 4A). Picture 4A • The pedals are mounted (see picture 4B) – please notice that they have markings for left and right side.
- Page 12 Picture 4B • The two mouldings, which keep the child seats in place are secured with the two long bolts. (see picture 4C). • The child seat is mounted with two screws (see picture 4D). The seat belts are mounted on the outside of the box (on the back panel) and below the child seat (see picture 4E) •...
- Page 13 • The plastic fittings for the handle bar and the canopy holders are mounted using a small hammer (see picture 4F and 4G. • The plastic fittings for the wheel nuts are mounted using a small hammer (see picture 4H) Picture 4F Picture 4G Picture 4H...
- Page 14 • The handlebar is mounted and the break handles, gear shifter and bell are mounted on the handlebar (see picture 4J, 4K, 4L and 4M). Picture 4K Picture 4J Picture 4L Picture 4M Step 5: Brake cables and adjustment of brakes and gear •...
- Page 15 Picture 5A Picture 5B • The front cables are mounted in the brake handle (see picture 5C). They are pulled through the hole in the handlebar (see picture 5D) and through the cable holders (see picture 5E). The cables are mounted on the brake calibers so that the brake discs can move freely. It is however OK if there is a small ”whisling”...
- Page 16 Picture 5F Picture 5G • The gear is tested. If the gear “clicks” or it feels difficult to change gear for some of the six levels, please use the plastic hand-screw located where the gear cable meet the gear to adjust it (see picture 5H). 3.
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