Vanair VIPER DIESEL Operations Manual & Parts List

Diesel engine-driven, 60-80 cfm /100 psig, rotary screw air compressor
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DIESEL ENGINE-DRIVEN, 60-80 CFM / 100 PSIG,
ROTARY SCREW AIR COMPRESSOR
OPERATION MANUAL & PARTS LIST
NOTE
This publication contains the
latest information available at
the time of preparation. Every
effort has been made to ensure
accuracy. Vanair Manufactur-
ing, Inc. reserves the right to
make design change modifica-
tions or improvements without
prior notification.
NOTE
Use only Vanair Vanguard™
Premium Synthetic Oil and
Genuine Vanair Parts. Inspect
and replace damaged
components before operation.
Substituting non-Vanguard™
Oil or non-genuine Vanair filter
components WILL VOID THE
COMPRESSOR WARRANTY!
KEEP THE MANUAL
WITH THE VEHICLE
Vanair Manufacturing, Inc.
10896 West 300 North
Michigan City, IN 46360
Telephone (toll free): (800) 526-8817
Service (toll free): (844) VAN-SERV
Telephone: (219) 879-5100
Service Fax: (219) 879-5335
Parts Fax: (219) 879-5340
Sales Fax: (219) 879-5800
www.vanair.com
©2016 Vanair Manufacturing, Inc.
All rights reserved.
(844) 826-7378
Read this manual before
installing, operating or
servicing this equipment.
Failure to comply with the
operation and maintenance
instructions in this manual
WILL VOID THE EQUIPMENT
WARRANTY.
NOTE
Making unauthorized
modifications to the system
components WILL VOID THE
WARRANTY!
Always inform Vanair
Manufacturing, Inc., before
beginning any changes to the
Viper Diesel system.
P/N: 090058-OP_r2
Effective Date:
December-2016

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Summary of Contents for Vanair VIPER DIESEL

  • Page 1 Always inform Vanair Substituting non-Vanguard™ Manufacturing, Inc., before Telephone (toll free): (800) 526-8817 Oil or non-genuine Vanair filter beginning any changes to the Service (toll free): (844) VAN-SERV components WILL VOID THE Viper Diesel system. (844) 826-7378...
  • Page 2 PARTS AND FLUIDS ARE NOT USED. TO THE GREAT EXTENT PERMITTED BY APPLICABLE LAW, THE Vanair must be notified in writing within thirty (30) days of any REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE such defect or failure. No warranty work or returns without REMEDIES APPLICABLE TO THE VANAIR EQUIPMENT.
  • Page 3: Table Of Contents

    CAUTIONS ..............................2 1.3.4 SAFETY DECALS............................3 DISPOSING OF MACHINE FLUIDS ..................3 SECTION 2: SPECIFICATIONS ..........5 TABLE 2A: SPECIFICATIONS FOR VIPER DIESEL ROTARY SCREW COMPRESSOR......5 SECTION 3: INSTALLATION..........7 MACHINE PACKAGE RECEIPT/INSPECTION................7 INSTALLATION INSTRUCTIONS....................7 INSTRUMENT PANEL RELOCATION ..................7 FIGURE 3-1: DIMENSION DIAGRAM.......................9 Continued on next page...
  • Page 4: Table Of Contents

    TABLE 5B: MAINTENANCE SCHEDULE TABLE - ENGINE INTERVALS ..........20 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES..........26 5.4.1 ADJUSTING THE ENGINE SPEED ........................26 SERVICING THE SYSTEM FUSES AND CIRCUIT BREAKER ..........26 Continued on next page... VANAIR MANUFACTURING, INC. PAGE - II 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 5 ENGINE AND DRIVE PARTS (MACHINE WITHOUT FUEL TANK) - 2 OF 2......50 CANOPY AND FRAME PARTS ....................52 COOLING SYSTEM........................54 COMPRESSOR THERMAL CONTROL ..................55 INSTRUMENT PANEL........................56 7.10 FUEL TANK ASSEMBLY ......................57 Continued on next page... VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - III (800) 526-8817 • www.vanair.com...
  • Page 6 DECALS - PART 2 OF 2, IDENTIFICATION ................64 7.14 DIAGRAM - FLOW SCHEMATIC ....................65 7.15 WIRING DIAGRAM ........................66 7.16 HOSE INSTALLATION GUIDE ....................67 TABLE 7C: MAINTENANCE TRACKING LOG ..................68 VANAIR MANUFACTURING, INC. PAGE - IV 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 7: Warranty Claims Procedure

    1. Locate the machine’s serial number: Authorization) number that will provide The machine package serial number plate is for the return of the item to Vanair for located inside the machine compartment on analysis and a final determination as to the floor near to the engine air filter mounting the item’s warranty status.
  • Page 8 PARTS ARE TO BE RETURNED FREIGHT and warranty repair cost must reference COLLECT! the RMA number issued against the part, and be forwarded to Vanair within 30 days Vanair Mfg., Inc. strives to continuously of the completion of work. improve its customer service. Please forward...
  • Page 9: Safety

    Vanair Manufacturing CAUTIONS AND NOTES Inc., disclaims any and all liabilities for damage or loss due to fatalities, personal These boxes are labeled clearly with the title injuries resulting from the use of a Vanair block listing either Danger, Warning, compressor to supply breathing air.
  • Page 10: Cautions

    • DO NOT operate the equipment while tamper with the governor components or you are feeling ill. settings to increase the maximum speed without first consulting Vanair. Severe • attempt service personal injury and equipment damage equipment while it is operating.
  • Page 11: Safety Decals

    • Keep personnel out of line with, and away from discharge opening of valves, Vanair encourages recycling when allowed. hoses and tools. additional information, consult • Immediately clean up any lubricant or container label of the fluid in question.
  • Page 12 SECTION 1: SAFETY VIPER DIESEL BLANK PAGE VANAIR MANUFACTURING, INC. PAGE - 4 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 13: Section 2: Specifications

    Service Department (refer to Section 5.4.1). Vanair recommends: Diesel Fuel Specification Type and Sulfur Content % (ppm) used must be compliant with all applicable emission regulations for the area in which the engine is operated. Engine manufacturer recommends a fuel sulfur content of less than 0.10% (1000 ppm). For fuels with a high sulfur content 0.50% (5000 ppm) to 1.0% (10000 ppm) a more frequent engine oil and oil filter change schedule is needed...
  • Page 14: General System Information

    Service Department (refer to Section 5.4.1). Vanair recommends: Diesel Fuel Specification Type and Sulfur Content % (ppm) used must be compliant with all applicable emission regulations for the area in which the engine is operated. Engine manufacturer recommends a fuel sulfur content of less than 0.10% (1000 ppm). For fuels with a high sulfur content 0.50% (5000 ppm) to 1.0% (10000 ppm) a more frequent engine oil and oil filter change schedule is needed...
  • Page 15: Section 3: Installation

    (fuel tanks, lines, RELOCATION brake lines, wiring harnesses), note their location before drilling any holes. The Viper Diesel compressor allows for the instrument panel to be remote mounted if it VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 7...
  • Page 16 Table 7B in Section 7). Please note that if relocating the panel, you should re-apply any zip ties that were cut to re-establish the cable wire to the new VANAIR MANUFACTURING, INC. PAGE - 8 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 17 VIPER DIESEL SECTION 3: INSTALLATION 050848-002_r0 Figure 3-1: Dimension Diagram VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 9 (800) 526-8817 • www.vanair.com...
  • Page 18 For module details refer to Section 7.11. There is an oil dipstick indicator located on either side of the engine allowing for accessibility. Figure 4-1: Main Machine Component Locations VANAIR MANUFACTURING, INC. PAGE - 10 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 19: Section 4: Operation

    4.2 INSTRUMENTATION 3. Fill fuel tank. Refer standard Figure 4-2. 4. Connect air hose/piping to discharge. instrument panel for the Viper Diesel 5. Turn key switch to ON position. compressor features a digital display screen with scrolling operational rocker 6. Press and hold Start button for one (1) switches.
  • Page 20: Shutdown Procedure

    START/ENTER DOWN DESCRIPTION DESCRIPTION QUICK START INSTRUCTION DECAL START/ENTER BUTTON INSTRUMENT PANEL MODULAR DISPLAY SCREEN OFF/ON KEY SWITCH SCRROLL SELECTOR ROCKER SWITCH Figure 4-2: Controller Panel VANAIR MANUFACTURING, INC. PAGE - 12 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 21: Home Screen

    Once the problem is 2. Press START/ENTER button to select a parameter to adjust. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 13 (800) 526-8817 • www.vanair.com...
  • Page 22: Service Intervals

    • Do not leave anything resting on top of the machine. Hot engine exhaust and cooling air will generate high heat. VANAIR MANUFACTURING, INC. PAGE - 14 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 23: Section 5: Maintenance

    Figure 5-1: Compressor Pressure Relief Check customer. This maintenance regimen must be followed in order to protect the warranty of the machine package. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 15 (800) 526-8817 • www.vanair.com...
  • Page 24: Replacement Parts

    Follow the prescribed periodic maintenance through your local Vanair representative or (PM) schedule as recommended. Perform where the Viper Diesel Air Compressor the required PM schedule at recommended System was purchased. If, for any reason, intervals. Failure to follow this prescribed...
  • Page 25 VIPER DIESEL SECTION 5: MAINTENANCE VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 17 (800) 526-8817 • www.vanair.com...
  • Page 26 SECTION 5: MAINTENANCE VIPER DIESEL VANAIR MANUFACTURING, INC. PAGE - 18 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 27 VIPER DIESEL SECTION 5: MAINTENANCE VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 19 (800) 526-8817 • www.vanair.com...
  • Page 28 SECTION 5: MAINTENANCE VIPER DIESEL VANAIR MANUFACTURING, INC. PAGE - 20 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 29 VIPER DIESEL SECTION 5: MAINTENANCE VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 21 (800) 526-8817 • www.vanair.com...
  • Page 30 SECTION 5: MAINTENANCE VIPER DIESEL VANAIR MANUFACTURING, INC. PAGE - 22 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 31 VIPER DIESEL SECTION 5: MAINTENANCE VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 23 (800) 526-8817 • www.vanair.com...
  • Page 32 SECTION 5: MAINTENANCE VIPER DIESEL VANAIR MANUFACTURING, INC. PAGE - 24 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 33 VIPER DIESEL SECTION 5: MAINTENANCE VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 25 (800) 526-8817 • www.vanair.com...
  • Page 34: Parts Replacement And Adjustment Procedures

    5.4 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES 5.4.1 ADJUSTING THE ENGINE SPEED The Viper Diesel was designed in such a way that the governor speeds should not need to be adjusted. Should the unit operate outside of specified speeds, consult the Vanair Service Department.
  • Page 35: Section 6: Troubleshooting

    NOTE The information contained in this section has been compiled from years’ worth of informa- When contacting the Vanair Service tion gathered from the field. It contains symp- Department, please have machine serial toms and usual causes for the most common number on hand to quickly expedite service.
  • Page 36: Troubleshooting Guide

    Speed control actuator stuck Lubricate; replace speed control actuator if Engine does not speed up necessary. Engine speed control lever stuck Free lever and lubricate if necessary. Continued on next page VANAIR MANUFACTURING, INC. PAGE - 28 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 37 Check fuel filters. Refer to the Engine Operation Manual for additional information on engine maintenance. Low fuel level Add fuel. Overload Reduce load; check load use, and reduce Continued on next page VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 29 (800) 526-8817 • www.vanair.com...
  • Page 38 Check for proper operation with an auxiliary air source. Replace if necessary. Repair/replace inlet valve. Inlet valve fails to open Repair/replace inlet valve. Inlet valve frozen shut Continued on next page VANAIR MANUFACTURING, INC. PAGE - 30 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 39 Idle speed is set too low Adjust idle speed; consult factory. Excess amount of oil in air Machine not on level surface Move machine to level surface. discharge Continued on next page VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 31 (800) 526-8817 • www.vanair.com...
  • Page 40: Extreme Condition Operation

    Engine Operation Manual, or visit the engine manufacturer’s web site given in that manual. VANAIR MANUFACTURING, INC. PAGE - 32 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 41: Cold Weather Operation

    • This forces moisture to be ® If the system is badly contaminated, Vanair ingested by the compressor. recommends a lube flush that will help clean out any remaining contamination throughout Any of the above causes will be the system.
  • Page 42: High Temperature Operation

    The fan, driven by the engine, restrict the air flow around the unit. Consult VANAIR MANUFACTURING, INC. PAGE - 34 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 43: High Dust Content Operation

    • For extreme cases of high dust content environ- ments, machine fluids may need to be replaced at more frequent intervals. Adjust maintenance schedule accordingly. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 35 (800) 526-8817 • www.vanair.com...
  • Page 44: High Altitude Operation

    1,000 feet over 6,000 feet increase in altitude. high altitude overall unit performance will deteriorate, and care will need to be taken not to overload the engine. VANAIR MANUFACTURING, INC. PAGE - 36 090058-OP_r2 (DEC-2016) (800) 526-8817 • www.vanair.com...
  • Page 45: Section 7: Illustrated Parts List

    Toll Free: (844) VAN-SERV / [(844) 826-7378] Telephone: (219) 879-5100 Service Fax: (219) 879-5335 Parts Fax: (219) 879-5340 Sales Fax: (219) 879-5800 www.vanair.com Figure 7-1: Machine Package Serial Number Plate / Serial Number Location VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 37 (844) VAN-SERV • www.vanair.com...
  • Page 46 System fill capacity is approximately four (4) quarts. Compressor initial 50 hours kit consists of Vanair Vanguard Premium Compressor Lifetime warranty service kit consists of: Vanair Vanguard Premium Compressor Oil no. 264626-1GAL (gallon con- Oil no. 264626-1GAL (gallon container; qty of 2), and compressor oil filter no.
  • Page 47 Should any part of the compressor package that is not listed in Table 7A become 5.6.2, Long Term Storage. damaged or inoperable, use the various sub-sections in Section 7 to best locate and identify the damaged part(s). NOTES VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 39 (844) VAN-SERV • www.vanair.com...
  • Page 48: Compressor Replacement Parts

    SECTION 7: ILLUSTRATED PARTS LIST VIPER DIESEL 7.2 COMPRESSOR AND PARTS 6010238ID_r0 VANAIR MANUFACTURING, INC. PAGE - 40 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 49 CAPSCREW, HEX GR8 3/8-16 x 1 3/4 829406-175 CAPSCREW, HEX GR8 1/2-13 x 3 829408-300 WASHER, FLAT 3/8 838206-071 WASHER, LOCK 5/16 838505-078 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 41 (844) VAN-SERV • www.vanair.com...
  • Page 50: Compressor Airend And Att

    VIPER DIESEL 7.3 COMPRESSOR AIREND AND ATT NOTES: 1. THIS DRAWING IS USED FOR ASSEMBLIES 6180000, 6180001, & 6180005. 32 33 34 SEE DETAIL A 5° DETAIL 6180000ID_r9 VANAIR MANUFACTURING, INC. PAGE - 42 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 51 DESCRIPTION PART DESCRIPTION PART NUMBER NUMBER ORIFICE,.062 1/8M X 1/8F NPT 040127 CONNECTOR, OIL FILTER VANAIR ENCAPS 270037 CAP, OIL FILL W/VENT 1 5/16 048063 ORIFICE, STRAINER 0.030 #6 MSAE X #4 MJIC 271054 SIGHTGLASS, O-RING TMBD 1 5/16" 250097-610...
  • Page 52: Engine And Drive Parts (Machine With Fuel Tank) - 1 Of 2

    ITEM PART NUMBER DESCRIPTION 13. TORQUE: 221 IN-LBS. ELEMENT, 6 INCH AIR FILTER 276688-002 ELEMENT, FUEL FILTER KUBOTA 25HP T4 DIESEL EN273303-01 EN38480 ELEMENT, OIL FILTER KUBOTA DIESEL 6100174-001ID_r6 1of2 VANAIR MANUFACTURING, INC. PAGE - 44 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 53 PR81122 32 ft SPRING, EXTENSION THROTTLE 273302 CAPSCREW, S.H. M8x1.25 x 50mm 829308-050 OIL, DIESEL 15W-40 SE271475 4.0 qt PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 45 (844) VAN-SERV • www.vanair.com...
  • Page 54: Engine And Drive Parts (Machine With Fuel Tank) - 2 Of 2

    EN273303-01 ELEMENT, OIL FILTER KUBOTA DIESEL EN38480 21 55 57 "C" SEE NOTES #3 & #5 CONNECT NOTE #13 TO "C" 39 50 52 44 54 6100174-001ID_r6 2of2 VANAIR MANUFACTURING, INC. PAGE - 46 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 55 PR81122 32 ft SPRING, EXTENSION THROTTLE 273302 CAPSCREW, S.H. M8x1.25 x 50mm 829308-050 OIL, DIESEL 15W-40 SE271475 4.0 qt PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 47 (844) VAN-SERV • www.vanair.com...
  • Page 56: Engine And Drive Parts (Machine Without Fuel Tank) - 1 Of 2

    MOUNTING TO THROTTLE LINKAGE. 6. REMOVE EXISTING STARTER BOLTS AND MOUNT LIFT SPACER. 10. CONCAVE SIDE OF FAN BLADE FACES AWAY FROM ENGINE. 13. TORQUE: 221 IN-LBS. 6100223-001ID_r0 1of2 VANAIR MANUFACTURING, INC. PAGE - 48 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 57 CAPSCREW, S.H. M8x1.25 x 45mm 829308-045 OIL, DIESEL 15W-40 SE271475 4.0 qt BRACKET, THROTTLE EXTENSION 273300 CAPSCREW, S.H. M8x1.25 x 50mm 829308-050 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 49 (844) VAN-SERV • www.vanair.com...
  • Page 58: Engine And Drive Parts (Machine Without Fuel Tank) - 2 Of 2

    5. SEE CLOSE UP VIEW FOR ACTUATOR MOUNTING TO THROTTLE LINKAGE. 6. REMOVE EXISTING STARTER BOLTS AND MOUNT LIFT SPACER. 10. CONCAVE SIDE OF FAN BLADE FACES AWAY FROM ENGINE. 13. TORQUE: 221 IN-LBS. 6100223-001ID_r0 2of2 VANAIR MANUFACTURING, INC. PAGE - 50 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 59 CAPSCREW, S.H. M8x1.25 x 45mm 829308-045 OIL, DIESEL 15W-40 SE271475 4.0 qt BRACKET, THROTTLE EXTENSION 273300 CAPSCREW, S.H. M8x1.25 x 50mm 829308-050 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 51 (844) VAN-SERV • www.vanair.com...
  • Page 60: Canopy And Frame Parts

    HOLE THRU CLIP AT ASSEMBLY LONG CONNECT TO COOLER OVER FLOW NOTE #2 SEE NOTE #2 19" LONG SEE NOTE #4 20 - 1/2" LONG 30 - 7/8" LONG 6030086ID_r10 VANAIR MANUFACTURING, INC. PAGE - 52 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 61 HINGE, 2" X 2", BLACK HA88014 PANEL, REMOVABLE BATTERY ACCESS 273468 PLUG, PLASTIC, 1-3/8 DIA, RIBBED BLACK PR273179 PLATFORM,VIPER DIESEL VANAIR 273469 GASKET, SEAL AND TRIM PR35734 24 ft PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. VANAIR MANUFACTURING, INC.
  • Page 62: Cooling System

    273289 CLAMP, T-BOLT 1.25" FA47720 COOLER, ENGINE/COMPRESSOR 270843 HOSE, RADIATOR TOP 277300ID GASKET, SEAL AND TRIM PR35734 5.063 ft PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. VANAIR MANUFACTURING, INC. PAGE - 54 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 63: Compressor Thermal Control

    CAPSCREW, HEX GR5 1/4-20 x 3 829104-300 SCREW, SER WASH 5/16-18 x 0.75 829705-075 WASHER, FLAT 1/4 838204-071 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. 6120191ID_r1 VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 55 (844) VAN-SERV • www.vanair.com...
  • Page 64: Instrument Panel

    7.9 INSTRUMENT PANEL DESCRIPTION PART NUMBER WASHER, NYLON 5/16-18 262943 SCREW,TRUSS HD 5/16-18x3/4 SS 262945 MODULE, CONTROL APU 274305 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. 6040049-001ID_r0 VANAIR MANUFACTURING, INC. PAGE - 56 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 65: Fuel Tank Assembly

    PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. NOTES: 1. USE LOCTITE #1, GASKET SEALER ON ALL NPT THREADS. 4. PINK WIRE INSTALLS INTO POSITION #1. BLACK WIRE INSTALLS INTO POSITION #2. 6140011-001ID_r0 VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 57 (844) VAN-SERV • www.vanair.com...
  • Page 66: Fuel Tank Assembly Without Fuel Tank

    TO FUEL RAIL ON TOP OF ENGINE (RETURN) TO MECHANICAL PUMP ELBOW ON ENGINE RETURN SUPPLY (SUPPLY) 2.91 SUPPLY RETURN  EXISTING 2 x 0.78 6.00 3.00 6140013ID_r6 VANAIR MANUFACTURING, INC. PAGE - 58 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 67 PUMP,FUEL 12VDC 2.5-4.5PSI 30GPH MA277170 CAP, VINYL, STRETCH, 1/4 DIA PR62720 FILTER, INLINE FUEL 1/4-5/16" RC81465 HOSE, 3/16DIA. HT, FUEL (FT) TU28641 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 59 (844) VAN-SERV • www.vanair.com...
  • Page 68: Electrical System

    CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER AUX 5A AUX 20A CM 20A P/N: 276581-20 P/N: 276581-05 P/N: 276581-20 NOTE: REALY BLOCK, FUSES AND RELAYS INCLUDED WITH 274328 6060127-001ID_r0 VANAIR MANUFACTURING, INC. PAGE - 60 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 69 SCREW, MACHINE #10-32 x 3/4 831702-075 WASHER, FLAT #10 838202-045 WASHER, LOCK #10 838502-047 GASKET, SEAL AND TRIM PR35734 3.5 ft PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 61 (844) VAN-SERV • www.vanair.com...
  • Page 70: Decals - Part 1 Of 2, Location

    DECAL. Replace any safety decal that becomes damaged or illegible. ON TOP OF RADIATOR TANK 8.85 8.12 2.06 1.88 1.44 1.25 1.72 1.31 4 1/2 1.50 COMPRESSOR 6110056-001ID_r2 VANAIR MANUFACTURING, INC. PAGE - 62 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 71 DECAL, NO STARTING FLUID, DIESEL DL270738 DECAL, CARBON MONOXIDE 264376 DECAL, 50/50 MIX DL270739 DECAL, EXPLOSIVE FUEL 264377 DECAL, VANAIR "AIR" STACKED 17 x 9.1543 275039-C DECAL, WARNING PLUGS 264378 DECAL, VANAIR "AIR" STACKED 12.5 x 6.7311 275039-C DECAL, WARNING FAN GUARD 264383 DECAL, VANAIR "AIR"...
  • Page 72: Decals - Part 2 Of 2, Identification

    TEMPERATURE PRESSURE INLET SOLENOID THERMISTOR TRANSDUCER (ENERGIZE TO LOAD) PINK FS-S FS-G COMPRESSOR BLACK FUEL SENDER (33-245Ω) 277310 REV-X 25 & 27 23 & 24 26 & 28 VANAIR MANUFACTURING, INC. PAGE - 64 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 73: Diagram - Flow Schematic

    RELIEF VALVE (N.O.) (N.C.) MIN. PRESSURE VALVE SEPARATOR TANK ENGINE COMPR. SEPARATOR ELEMENT SCAVENGE ORIFICE OIL FILTER THERMAL LEGEND VALVE AIR ONLY AIR/OIL MIXTURE OIL ONLY OIL COOLER 276594_r0 VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 65 (844) VAN-SERV • www.vanair.com...
  • Page 74: Wiring Diagram

    UPDATE DECAL 277310 WHEN UPDATING THIS DIAGRAM. TEMPERATURE PRESSURE INLET SOLENOID FUEL PUMP TRANSDUCER (ENERGIZE TO THERMISTOR LOAD) PINK FS-S FS-G COMPRESSOR BLACK FUEL SENDER 277314_r2 Wiring Harness - 274328_r8 VANAIR MANUFACTURING, INC. PAGE - 66 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...
  • Page 75: Hose Installation Guide

    3. Exceeding minimum bend radius 6. When properly routing, use will greatly reduce hose assem- clamps to secure the hose in bly life. its proper position. VANAIR MANUFACTURING, INC. 090058-OP_r2 (DEC-2016) PAGE - 67 (844) VAN-SERV • www.vanair.com...
  • Page 76 SECTION 7: ILLUSTRATED PARTS LIST VIPER DIESEL TABLE 7C: MAINTENANCE TRACKING LOG DATE DESCRIPTION OF MAINTENANCE PART(S) REPLACED DATE DESCRIPTION OF MAINTENANCE PART(S) REPLACED VANAIR MANUFACTURING, INC. PAGE - 68 090058-OP_r2 (DEC-2016) (844) VAN-SERV • www.vanair.com...

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