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Vanair VIPER GAS Operations Manual & Parts List

Gasoline engine-drive, 60-80 cfm, 100-175 psig, rotary screw air compressor
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GASOLINE ENGINE-DRIVE, 60-80 CFM, 100-175 PSIG,
ROTARY SCREW AIR COMPRESSOR
OPERATION MANUAL & PARTS LIST
NOTE
This publication contains
the latest information
available at the time of
preparation. Every eff ort
has been made to ensure
accuracy.
Vanair Manufacturing,
Inc. reserves the right
to make design change
modifi cations or im-
provements without prior
notifi cation.
NOTE
Use only Vanair Vanguard™Pre-
mium Synthetic Compressor Oil
and Genuine Vanair Parts. Inspect
and replace damaged components
before operation. Substituting
non-Vanair oil or non-genuine Va-
nair fi lter components WILL VOID
THE COMPRESSOR WARRANTY!
KEEP THE MANUAL
WITH THE VEHICLE
Vanair Manufacturing, Inc.
10896 West 300 North
Michigan City, IN 46360
Telephone (toll free): (800) 526-8817
Service (toll free): (844) VAN-SERV
(844) 826-7378
Telephone: (219) 879-5100
Service Fax: (219) 879-5335
Parts Fax: (219) 879-5340
Sales Fax: (219) 879-5800
www.vanair.com
©2022 Vanair Manufacturing, Inc.
All rights reserved
Read this manual before
installing, operating or
servicing this equipment.
Failure to comply with the
operation and maintenance
instructions in this manual
will VOID THE EQUIPMENT
WARRANTY.
NOTE
Making unauthorized modifi cations
to the system components WILL
VOID THE WARRANTY!
Always inform Vanair Manufac-
turing, Inc., before beginning any
changes to the Viper Gasoline
system.
P/N: 090195-OP_r0
Eff ective Date:
JANUARY - 2022

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Summary of Contents for Vanair VIPER GAS

  • Page 1 Use only Vanair Vanguard™Pre- Making unauthorized modifi cations mium Synthetic Compressor Oil to the system components WILL Michigan City, IN 46360 and Genuine Vanair Parts. Inspect VOID THE WARRANTY! and replace damaged components Telephone (toll free): (800) 526-8817 Always inform Vanair Manufac- before operation.
  • Page 2 PRE-AUTHORIZED PRIOR from Vanair or (Vanair designated facility) within the fi rst year of Vanair must be notifi ed in writing within thirty (30) days of any the applicable warranty period. Any additional expedited freight TO PERFORMING such defect or failure.

  • Page 3: Table Of Contents

    VIPER GAS 60-80 CFM / TABLE OF CONTENTS 100-175 PSIG COMPRESSOR TABLE OF CONTENTS WARRANTY ..............BEHIND COVER TABLE OF CONTENTS ..............TOC - I WARRANTY CLAIMS PROCEDURE ......WARRANTY - I CLAIMS PROCESS FOR WARRANTED PARTS ..........WARRANTY - I PROCEDURE ......................WARRANTY - I Figure W-1: Machine Serial Plate / Serial Number Location ......WARRANTY - I...
  • Page 4 TABLE OF CONTENTS VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR SECTION 3: INSTALLATION (CONTINUED) INSTALLATION INSTRUCTIONS ................. 3 - 1 Figure 3-1: Installation and Dimensions Diagram ............3 - 2 Figure 3-2: Installation and Dimensions Diagram - Optional Wheel Kit ......3 - 3 SECTION 4: OPERATION ..............
  • Page 5 VIPER GAS 60-80 CFM / TABLE OF CONTENTS 100-175 PSIG COMPRESSOR SECTION 4: OPERATION (CONTINUED) 4.7.4 COOLING SYSTEM ..................... 4 - 5 4.7.5 LIFTING ........................ 4 - 5 4.7.6 COLD WEATHER OPTION .................. 4 - 5 4.7.7 EXTREME CONDITIONS ..................4 - 5 4.7.8 HIGH MOISTURE CONDITION: EMULSIFICATION OF OIL IN...
  • Page 6 TABLE OF CONTENTS VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR SECTION 6: TROUBLESHOOTING (CONTINUED) TABLE 6A: TROUBLESHOOTING GUIDE .............. 6 - 1 EXTREME CONDITION OPERATION ................. 6 - 3 6.2.1 HIGH MOISTURE CONDITION: EMULSIFICATION OF OIL IN ROTARY SCREW COMPRESSOR SYSTEMS ..............6 - 4 6.2.2 COLD WEATHER OPERATION ................
  • Page 7 VIPER GAS 60-80 CFM / TABLE OF CONTENTS 100-175 PSIG COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST (CONTINUED) 7.11 DECAL LOCATION/IDENTIFICATION - 2 OF 2 ............7 - 32 7.12 HEATER PADS - DETAIL COLD WEATHER (OPTIONAL) ......... 7 -34 7.13 WIRING DIAGRAM - 1 OF 2 ..................7 - 35 7.13 WIRING DIAGRAM - 2 OF 2 ..................
  • Page 8 TABLE OF CONTENTS VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR BLANK PAGE TOC - VI 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...

  • Page 9: Warranty Claims Procedure

    CLAIMS PROCESS FOR WARRANTED the wall of the enclosure near the compres- VANAIR PARTS sor unit (see Figure W-1). This process must be used by owners of Vanair The engine and the compressor also have ® equipment in situations where a warranted item...

  • Page 10: Warranty Procedure

    (1-844-VAN-SERV) to speak with a Before sending a warranty part to a customer, Service Technician. Vanair will need a P.O. or credit card number to 4. Vanair Service will troubleshoot the ® cover the cost of the part and shipping. After the...

  • Page 11: Section 1: Safety

    Inc., disclaims any and all liabilities for dam- death! age or loss due to fatalities, personal injuries Overheating may result in fi re and/or explosion resulting from the use of a Vanair compressor resulting in injury/death and equipment dam- to supply breathing air. age.

  • Page 12: Cautions

    SECTION 1: SAFETY VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR personnel. or confi ned spaces where ventilation is re- stricted or closed-off . • DO NOT operate the compressor with any by- pass or other safety systems disconnected or •...

  • Page 13: Safety Decals

    Replace any damaged or worn components. Proposition 65 also prohibits California busi- • DO NOT install safety devices and/or replace- nesses from knowingly discharging signifi cant ment parts other than authorized Vanair® re- amounts of listed chemicals into sources of drink- placement parts. ing water.
  • Page 14 SECTION 1: SAFETY VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR BLANK PAGE 1 - 4 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...

  • Page 15: Section 2: Specifications

    VIPER GAS 60-80 CFM / SECTION 2: SPECIFICATIONS 100-175 PSIG COMPRESSOR SECTION 2: SPECIFICATIONS GENERAL INTRODUCTION manual. Refer to Figure 2-1 for general machine compo- The tables and fi gures in this section list the nent locations. For additional information, includ- specifi...
  • Page 16 SECTION 2: SPECIFICATIONS VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR TYPE “A” FILTER TYPE “B” FILTER DESCRIPTION DESCRIPTION DESCRIPTION LIFTING BAIL COMPRESSOR OIL FILTER ELEMENT COMPRESSOR UNIT ENGINE AIR FILTER HOUSING 30A FUSE BELT DRIVE ASSEMBLY ENGINE OIL FILL PORT/CAP...
  • Page 17 VIPER GAS 60-80 CFM / SECTION 2 - SPECIFICATIONS 100-175 PSIG COMPRESSOR TABLE 2B: STANDARD TORQUE VALUES SIZE GRADE LUBRICATED 1/4 - 20 UNC 6 ft-lbs 5/16 - 18 UNC 13 ft-lbs 3/8 - 16 UNC 23 ft-lbs 1/2 - 13 UNC...
  • Page 18 SECTION 2: SPECIFICATIONS VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR BLANK PAGE 2 - 4 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...

  • Page 19: Section 3: Installation

    1. Position the machine so that there is no re- ments of assemblies or components which may striction of cooling air through the enclosure have caused damage. To install the Viper Gas a minimum of six (6) inches from front access Compressor System, refer to the following sec- side;...
  • Page 20 SECTION 3: INSTALLATION VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR Figure 3-1: Installation and Dimensions Diagram 283093ID_r1_1 3 - 2 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 21 VIPER GAS 60-80 CFM / SECTION 3: INSTALLATION 100-175 PSIG COMPRESSOR Figure 3-2: Installation and Dimensions Diagram - Optional Wheel Kit 283093ID_r1_2 VANAIR MANUFACTURING, INC. 090195-OP_r0 (JANUARY-2022) 3 - 3 (844) VAN-SERV • www.vanair.com...
  • Page 22 SECTION 3: INSTALLATION VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR BLANK PAGE 3 - 4 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...

  • Page 23: Section 4: Operation

    Carbon monoxide (CO) build-up may cause 4.2.4 HOUR METER death! Overheating may result in fi re and/or explosion The Viper Gas is equipped with an hour meter resulting in injury/death and equipment dam- to accurately log run time hours so that machine age.

  • Page 24: Start-Up Procedure

    SECTION 4: OPERATION VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR DESCRIPTION DESCRIPTION INFORMATION/DATA DISPLAY IGNITION: OFF POSITION POWER AUTO START/STOP STATUS LAMP PRESSURE/TIMER ADJUSTMENT LEVER ENGINE TEMP/PRESSURE STATUS LAMP IGNITION: ON POSITION COMPRESSOR OIL TEMPERATURE STATUS LAMP IGNITION: START POSITION...

  • Page 25: Programable Parameters

    Let go of the lever PARAMETERS once the desired pressure is shown. The Viper Gas control system allows the user to 4. The new setting will automatically apply after edit (set and/or change) the value(s) of operat- three (3) seconds.
  • Page 26 SECTION 4: OPERATION VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR TABLE 4.6A - GREEN LED STATUS LAMP Light Description Green LED Green LED blink Green LED blink solid slow fast Power - Auto Start/Stop Engine Running Power but not running...

  • Page 27: Enclosure Intact

    The Viper Gas Compressor should only be op- erated with the hood closed, and the front and The Viper Gas is equipped with a single point back access covers in place. The cooling system lifting device. The lifting device is suffi cient for is designed to function properly only with the en- supporting the weight of the machine ONLY.

  • Page 28: Prevention Of Emulsification

    • This forces moisture to be ingested fl ush that will help clean out any remaining contamination through- by the compressor. out the system. Consult Vanair Service Department for lube fl ush Any of the above causes will be instructions.

  • Page 29: Section 5: Maintenance

    A strict maintenance program is the key to long Failure to follow the prescribed maintenance life for the Viper Gas. Below is a program that, at the recommended intervals will impair the when adhered to, should keep the package in top package safety, performance characteristics, operating condition.
  • Page 30 Service: (844) VAN-SERV beyond the scope of this listing. (844) 826-7378 Should any part of the Viper Gas package that is not listed in Table 5A become damaged or Service Fax: (219) 879-5335 inoperable, use the various sub-sections in...
  • Page 31 Change - Compressor Oil Separator Element, VANAIR P/N: 273080 █ Change - Compressor Oil Filter, VANAIR P/N: 266801 █ Change - Belt 80 CFM Unit, VANAIR P/N: 281454 // Belt 70, 60 & 55 CFM Units, █ VANAIR P/N: 282725 █...
  • Page 32 SECTION 5: MAINTENANCE VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 5 - 4 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 33 VIPER GAS 60-80 CFM / SECTION 5: MAINTENANCE 100-175 PSIG COMPRESSOR 090195-OP_r0 (JANUARY-2022) 5 - 5 VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 34 SECTION 5: MAINTENANCE VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 5 - 6 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 35 VIPER GAS 60-80 CFM / SECTION 5: MAINTENANCE 100-175 PSIG COMPRESSOR 090195-OP_r0 (JANUARY-2022) 5 - 7 VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 36 SECTION 5: MAINTENANCE VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 5 - 8 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 37 VIPER GAS 60-80 CFM / SECTION 5: MAINTENANCE 100-175 PSIG COMPRESSOR 090195-OP_r0 (JANUARY-2022) 5 - 9 VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 38 SECTION 5: MAINTENANCE VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 5 - 10 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 39 VIPER GAS 60-80 CFM / SECTION 5: MAINTENANCE 100-175 PSIG COMPRESSOR 090195-OP_r0 (JANUARY-2022) 5 - 11 VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 40 SECTION 5: MAINTENANCE VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 5 - 12 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 41 VIPER GAS 60-80 CFM / SECTION 5: MAINTENANCE 100-175 PSIG COMPRESSOR 090195-OP_r0 (JANUARY-2022) 5 - 13 VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 42 SECTION 5: MAINTENANCE VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 5 - 14 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 43 VIPER GAS 60-80 CFM / SECTION 5: MAINTENANCE 100-175 PSIG COMPRESSOR 090195-OP_r0 (JANUARY-2022) 5 - 15 VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 44 SECTION 5: MAINTENANCE VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 5 - 16 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...

  • Page 45: Compressor

    ® replace- 6. Tighten both idler assembly anchor nuts [G]. ment belt no. 281454. • For 55, 60 & 70 CFM units order Vanair 5.4.1.2 ADJUSTING BELT TENSION replacement belt no. 282725. 1. Using a 9/16” wrench (ratcheting if available)

  • Page 46: Servicing The System Fuses And Circuit Breaker

    SECTION 5: MAINTENANCE VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR Loosen both idler assembly anchor nuts [G]. NOTE 2. Press down on the top ilder pulley [H ] one In order to ensure that the compressor is inch, and release to allow spring to reapply maintained in working order during prolonged proper tension force.

  • Page 47: Section 6: Troubleshooting

    VIPER GAS 60-80 CFM / SECTION 6: TROUBLESHOOTING 100-175 PSIG COMPRESSOR SECTION 6: TROUBLESHOOTING GENERAL INFORMATION ble should be systematically analyzed before un- dertaking any repairs or component replacement. This section contains symptoms and usual caus- es for the most common types of problems that A visual inspection is worth performing for almost may occur.
  • Page 48 SECTION 6: TROUBLESHOOTING VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR TABLE 6A: TROUBLESHOOTING GUIDE Fault/Malfunction Possible Cause Corrective Action Failure to Start Plugged Fuel Filter Replace fuel fi lter / fuel fi lter element. (continued) Low Battery Voltage Recharge or replace.

  • Page 49: Extreme Condition Operation

    Air Leak in Discharge Minimum Pressure Check valve. Replace if necessary. Valve System Does Not Actiate From System in Hybernation Mode Power cycle the machine. Contact Vanair Service Department Sleep Mode with Demand for additional information. Compressor Insuffi cient Oil Check level and top up (DO NOT overfi...

  • Page 50: High Moisture Condition: Emulsification Of Oil In Rotary Screw Compressor Systems

    SECTION 6: TROUBLESHOOTING VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR operation approaches given in this section before ditions. operating the power system package in any type 6.2.2 COLD WEATHER OPERATION of extreme ambient condition. For additional op- eration information consult the Engine Operation Consult the information in Table 6.2A for preven-...

  • Page 51: High Dust Content Operation

    VIPER GAS 60-80 CFM / SECTION 6: TROUBLESHOOTING 100-175 PSIG COMPRESSOR TABLE 6.2B - HIGH TEMPERATURE OPERATION Symptom Cause Prevention / Corrective Action Overheating/high compartment High ambient temperatures, confi ned spaces, • Extra care should be taken to keep the engine and air temperatures soundproof cases and other reasons.

  • Page 52: High Altitude Operation

    SECTION 6: TROUBLESHOOTING VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR tative and/or repair measures. When the machine is to be used in continuously dusty environments, special care must be taken with the engine’s air cleaner, compressor air cleaner, and compressor oil cooler.

  • Page 53: Section 7: Illustrated Parts List

    VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.1 PARTS ORDERING INFORMATION Part orders should be placed through the distributor from whom the unit was purchased. If for any reason parts cannot be obtained in this man- ner, contact the factory directly at the address or phone numbers below.
  • Page 54 Kit, cold weather option VIII Compressor 500 hour service (with Type "A" air fi lter) kit no. KIT1483 consists of: Vanair Premium Refer to footnote table shown in Section 7.5, Frame Synthetic Oil, by gallon (no. 264626-1GAL; x 2 [gallons]); compressor oil fi lter (no. 266801);...
  • Page 55 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR NOTES VANAIR MANUFACTURING, INC. 090195-OP_r0 (JANUARY-2022) 7 - 3 (844) VAN-SERV • www.vanair.com...

  • Page 56: Compressor And Parts - With Type-A Air Filter

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.2 COMPRESSOR AND PARTS - WITH TYPE-A AIR FILTER NOTES: 1. USE LOCTITE 567 THREAD SEALANT WITH PTFE OR EQUIVALENT SEALANT ON ALL MALE PIPE THREADS. 2. LUBRICATE ALL SEALS/GASKETS/O-RINGS BEFORE TIGHTENING.
  • Page 57 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.2 COMPRESSOR AND PARTS - WITH TYPE-A AIR FILTER ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER SIGHTGLASS, O-RING TMBD 1 5/16” 250097-610 ELBOW, 90 DEG #16 MSAE x 3/4 FNPT...

  • Page 58: Compressor And Parts - With Type-B Air Filter

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.3 COMPRESSOR AND PARTS - WITH TYPE-B AIR FILTER 15° 70° CUT 13.3" CUT 9.3" LEAVE HAND TIGHT NOTES: 1. USE LOCTITE 567 THREAD SEALANT WITH PTFE OR EQUIVALENT SEALANT ON ALL MALE PIPE THREADS.
  • Page 59 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.3 COMPRESSOR AND PARTS - WITH TYPE-B AIR FILTER ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER SIGHTGLASS, O-RING TMBD 1 5/16” 250097-610 CONNECTOR, OIL FILTER VANAIR ENCAPS...

  • Page 60: Engine And Drive Parts

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.4 ENGINE AND DRIVE PARTS NUTS SUPPLIED WITH U-BOLT MAIN HONDA BRACKET USE CONTROLLERS ORIGINAL HARDWARE 6100283ID_r2 7 - 8 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 61 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.4 ENGINE AND DRIVE PARTS ITEM DESCRIPTION PART NUMBER LAMP, EXHAUST 1 1/2 262906-150 ENGINE, GAS HONDA IGX800 25HP EFI ETB 281452 MUFFLER, HONDA IGX800 281453 BRACKET, HONDA CONTROLLER 281524 CAPSCREW, M7-1.0 x 16mm...

  • Page 62: Frame And Drive - 1 Of 4

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.5 FRAME AND DRIVE - 1 OF 4 NOTE: 1. REFERENCED SUBASSEMBLIES SHOWN AS: EXAMPLE - 2A, 6B, 4D. 2. USE LOCTITE 567 THREAD SEALANT WITH PTFE OR EQUIVALENT SEALANT ON ALL MALE PIPE THREADS.
  • Page 63 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.5 FRAME AND DRIVE - 1 OF 4 ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # COOLING SYSTEM GV3 6020279 BUSHING, SHLDR ADPTR 1.00” IN L 282408 CAPSCREW, HX GR5 1/2-13 x 2.25...

  • Page 64: Frame And Drive - 2 Of 4

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.5 FRAME AND DRIVE - 2 OF 4 MUFFLER GUARD HEAT SECTION B-B SECTION A-A SHIELD PLACEMENT SEE NOTE 2 SECTION C-C (3X) SEE NOTE 2 & 3...
  • Page 65 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.5 FRAME AND DRIVE - 2 OF 4 ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # COOLING SYSTEM GV3 6020279 BUSHING, SHLDR ADPTR 1.00” IN L 282408 CAPSCREW, HX GR5 1/2-13 x 2.25...

  • Page 66: Frame And Drive - 3 Of 4

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.5 FRAME AND DRIVE - 3 OF 4 IF APPLICABLE. DEPENDS ON BUILD. PLUG: PR77413 PLACE TRIM ON BEFORE PLACING PANEL ON 6030209ID_r3_3of4 7 - 14 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC.
  • Page 67 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.5 FRAME AND DRIVE - 3 OF 4 ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # COOLING SYSTEM GV3 6020279 BUSHING, SHLDR ADPTR 1.00” IN L 282408 CAPSCREW, HX GR5 1/2-13 x 2.25...

  • Page 68: Frame And Drive - 4 Of 4

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.5 FRAME AND DRIVE - 4 OF 4 6030209ID_r3_4of4 7 - 16 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...
  • Page 69 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.5 FRAME AND DRIVE - 4 OF 4 ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # COOLING SYSTEM GV3 6020279 BUSHING, SHLDR ADPTR 1.00” IN L 282408 CAPSCREW, HX GR5 1/2-13 x 2.25...

  • Page 70: Canopy Assembly - 1 Of 2

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.6 CANOPY ASSEMBLY - 1 OF 2 STEP 3 STEP 1 INSIDE PANEL WITH FOAM 0.47 2.00 7.50 INSIDE PANEL WITH FOAM 0.25 1.15 SHOWN AS TRANSPARENT.
  • Page 71 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.6 CANOPY ASSEMBLY - 1 OF 2 ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER BOLT, FLANGE 5/16-18 x .63 SILVER 278623-063 FOAM, SOUND FRNT LEFT 281964-10...

  • Page 72: Canopy Assembly - 2 Of 2

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.6 CANOPY ASSEMBLY - 2 OF 2 PLACE FOAM INSIDE HOOD AS SHOWN ATTACH TO HOOD 4.38 4.38 DETAIL A SCALE 1 / 2 0.31 0.16 USE CENTER HOLE FOR LATCH.
  • Page 73 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.6 CANOPY ASSEMBLY - 2 OF 2 ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER BOLT, FLANGE 5/16-18 x .63 SILVER 278623-063 FOAM, SOUND FRT LEFT 281964-10...

  • Page 74: Cooling System

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.7 COOLING SYSTEM STEP 1 STEP 2 STEP 3 NOTES: 1. LUBRICATE ALL ELASTOMERIC SEALS /GASKETS/O-RINGS BEFORE TIGHTENING. 2. ALL BOLTS TO BE TORQUED TO THEIR RESPECTIVE SAE TOR SPECIFICAITONS, FOR THEIR GRADES AND SIZES, UNLESS OTHERWISE SPECIFIED.
  • Page 75 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.7 COOLING SYSTEM ITEM DESCRIPTION PART NUMBER RELAY, NO/NC WEATHERPROOF w/RESISTOR 260246 CONNECTOR, #12 MSAE x #10 MJIC 260387-110 ELBOW, 90 DEG #10 MJIC x #12 MSAE...

  • Page 76: Electrical System

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.8 ELECTRICAL SYSTEM 5.00 CUT 5.5” CUT 7.0” CUT 5.5” POS. POST TO STARTER NEG. POST TO GROUND STRAP HERE ONCE BATTERY IS PLACED STRAP BATTERY HERE...
  • Page 77 VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.8 ELECTRICAL SYSTEM ITEM DESCRIPTION PART NUMBER SCREW, HEX M6-1.0 X 16MM CLEAR ZINC 263393-016 BATTERY, 12V GROUP U1LF 350 CCA 277481 RECTIFIER, HONDA IGX800 281452-10 HARNESS, WIRE GV3...

  • Page 78: Electrical System - Cold Weather (Optional)

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.9 ELECTRICAL SYSTEM - COLD WEATHER (OPTIONAL) CUT 7.0" NOTE: CHECK BULLET CONNECTORS ON HARNESS TO ENSURE CONNECTION. IT MAY BE NECESSARY TO CUT 5.5" PINCH THEM WITH PLIERS TO ENSURE A TIGHT FIT.

  • Page 79: Screw, Hex M6-1.0 X 16Mm Clear Zinc 263393-016

    VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.9 ELECTRICAL SYSTEM - COLD WEATHER (OPTIONAL) ITEM DESCRIPTION PART NUMBER WD, COLD WEATHER 12V GV3 283448 WD, GV3 281458 HARNESS, WIRE GV3 281457 SCREW, HEX M6-1.0 X 16MM CLEAR ZINC...

  • Page 80: Fuel Tank Assembly

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.10 FUEL TANK ASSEMBLY CLAMP UNDER COVER TO ENGINE FUEL FILTER ZIP-TIE TO HOSE 6140041ID_r1 7 - 28 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...

  • Page 81: Please Note: When Ordering Parts, Indicate Machine Serial Number

    VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.10 FUEL TANK ASSEMBLY ITEM DESCRIPTION PART NUMBER CLAMP, HOSE, #24, 1”-2” DIA. 270493 INSULATION, PIPE 5/8ID x 1/2THK 280339 7.25 in TANK, FUEL 11 GAL PLASTIC 281383 CLAMP, HOSE #4 (1/4 TO 5/8 DIA.)

  • Page 82: Decal Location/Identification - 1 Of 2

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.11 DECAL LOCATION/IDENTIFICATION - 1 OF 2 7 - 30 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...

  • Page 83: Section 7: Illustrated Parts List (Continued)

    DESCRIPTION PART SHEET NUMBER 281699 281700 DECAL, INST. AUTO-START/STOP & PRESSURE ADJUSTMENT 283126 DECAL, VANAIR SERIAL TAG (MODEL/SERIAL # ONLY) 281373 DECAL, VANAIR ADDRESS 265605 DECAL, NO E85 GAS CAP LOGO DL270183 DECAL, WARNING HOT TRIANGLE 2.0” 281046 DECAL, EXPLOSIVE FUEL...
  • Page 84 SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.11 DECAL LOCATION/IDENTIFICATION - 2 OF 2 WARNING DO NOT REMOVE OR COVER ANY SAFE- TY DECAL. Replace any safety decal that becomes damaged or illegible. 7 - 32 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC.
  • Page 85 DECAL, VANAIR SERIAL TAG (MODEL/SERIAL # ONLY) 1 OF 3 281373 DECAL, COMPRESSOR FLUID DRAIN 275054 LOGO, VANAIR HRZ - AIR POWER TO GO (11 X 1.9) 275038-D LOGO, VANAIR HRZ - AIR POWER TO GO (21.3 X 3.7) 275038-C...

  • Page 86: Heater Pads - Detail Cold Weather (Optional)

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.12 HEATER PADS - DETAIL COLD WEATHER (OPTIONAL) *COLD WEATHER OPTION* ASSEMBLY - 6060387 HARNESS - 283449 WD - 283448 272351 MA270855 ADD LOOM TO WIRES NOTE: WRAP WIRE END UNDER ENGINE.

  • Page 87: Wiring Diagram - 1 Of 2

    VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.13 WIRING DIAGRAM - 1 OF 2 VOLUME COMB/IGN WIRING INFORMATION WIRE # DESCRIPTION SYSTEM /SPEED SWITCH ENGINE BATTERY GND 12V: CONSTANT (BATTERY) 12V: SWITCHED IN 12V: SWITCHED OUT...

  • Page 88: Wiring Diagram - 2 Of 2

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.13 WIRING DIAGRAM - 2 OF 2 281458_r0_2of2 7 - 36 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...

  • Page 89: Wiring Diagram - Cold Weather 12V (Optional)

    VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.14 WIRING DIAGRAM - COLD WEATHER 12V (OPTIONAL) CONNECT TO TRUCK TRUCK SIDE BATT. (+) HARNESS: 280041 HARNESS: 283449 ASSEMBLY: 6060387 20A FUSE DEUTSCH (SUPPLIED BY CUSTOMER)

  • Page 90: Schematic Flow Diagram Vse With Inlet

    SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR 7.15 SCHEMATIC FLOW DIAGRAM VSE WITH INLET ROTARY SCREW ENCAPSULATED COMPRESSOR FILTER BLOWDOWN ORIFICE (0.047) CONTROL SOLENOID (N.O.) INLET PRESSURE VALVE RELIEF VALVE (N.C.) (N.C.) MIN. PRESSURE...

  • Page 91: Hose Installation Guide

    VIPER GAS 60-80 CFM / SECTION 7: ILLUSTRATED PARTS LIST 100-175 PSIG COMPRESSOR 7.16 HOSE INSTALLATION GUIDE HOSE LAYOUT WRONG RIGHT HOSE LAYOUT WRONG RIGHT CONSIDERATION CONSIDERATION 1. Hose is weakened when 4. Use elbows or other installed in twisted position.
  • Page 92 SECTION 7: ILLUSTRATED PARTS LIST VIPER GAS 60-80 CFM / 100-175 PSIG COMPRESSOR TABLE 7B: MAINTENANCE TRACKING LOG DATE DESCRIPTION OF MAINTENANCE PART(S) REPLACED 7 - 40 090195-OP_r0 (JANUARY-2022) VANAIR MANUFACTURING, INC. (844) VAN-SERV • www.vanair.com...

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