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AUTOPSTENHOJ Major 4000 Operation And Maintenance Instruction

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ALWAYS KEEP
Read the operating
operating instructions
instructions before
ready to hand on the
working with the
unit
unit
Major
4000-7000
Operation and
maintenance instructions
(TRANSLATED VERSION)
Manual no.:
T61782-GB
Date:
21.05.2024

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Summary of Contents for AUTOPSTENHOJ Major 4000

  • Page 1 Major 4000-7000 Operation and maintenance instructions (TRANSLATED VERSION) ALWAYS KEEP Read the operating operating instructions instructions before ready to hand on the working with the unit unit Manual no.: T61782-GB Date: 21.05.2024...
  • Page 2 2 / 47 Major 4000-7000 T61782-GB Before taking into operation check system compo- nents, control, emer- gency stop and safety equipment for conditi- on, damage and correct function! © AUTOPSTENHOJ GmbH Sandkampstraβe 90 D-48432 Rheine Tel. (DK) +45 76 82 13 30...

  • Page 3: Table Of Contents

    T61782-GB Major 4000-7000 3 / 47 Table of contents General ............................4 Information about the operating manual ..................4 Explanation of symbols ........................4 Warranty and liability ........................5 Spare parts .............................5 Copyright protection ........................6 Waste disposal ..........................6 Safety ............................6 General ............................6 Customer’s responsibility .......................8 Intended use ..........................8...

  • Page 4: General

    4 / 47 Major 4000-7000 T61782-GB General Information about the operating manual This operating manual describes the installation, operation and maintenance of the machine. Strict compliance with all the specified notes on safety and instructions is essential for safe working and proper handling of the equipment. Apart from that, all accident prevention instructions valid at the place of use and the general safety regulations must also be adhered to.

  • Page 5: Warranty And Liability

    T61782-GB Major 4000-7000 5 / 47 Warranty and liability All information and notes in this operation manual are provided under due consideration of valid regulations, the latest technical status of development as well as our years of expertise and experience.

  • Page 6: Copyright Protection

    6 / 47 Major 4000-7000 T61782-GB Copyright protection This operating manual is to be treated as confidential. It is solely intended for persons having to work on or with the equipment. Passing this operating manual on to third parties without a written confirmation is not permitted. If this should be required, please contact the manufacturer. NOTE! Contents, texts, drawings, pictures and other representations are protected by copyright law and are subject to further commercial protection rights. Any misuse is punishable.
  • Page 7 Harmonized standards applied: - EN 1493:2010 - EN ISO 12100: 2013 - EN 60204-1:2019 - EN ISO 138491: 2016 Responsible for documentation: CEO for AUTOPSTENHOJ GmbH, Sandkampstraβe 90, D-48432 Rheine Place, date: Barrit, Signature: ___________________________________ Signer information: Wolfgang Naber, Engineering Manager...

  • Page 8: Customer's Responsibility

    8 / 47 Major 4000-7000 T61782-GB Customer’s responsibility This operating manual should always be kept in the immediate vicinity of the machine, accessible for the per- sonnel entrusted with installation, operation, maintenance and cleaning. The machine must only be operated in technically perfect and safe condition.

  • Page 9: Work Safety

    T61782-GB Major 4000-7000 9 / 47 Work safety Compliance with the notes on safety can help to avoid personal injury and material damage when working on the machine. Failure to comply with these notes will cause a considerably risk of injury for persons and danger of damage or destruction of the machine.

  • Page 10: Operating Personnel

    10 / 47 Major 4000-7000 T61782-GB Operating personnel The device must only be operated and serviced by authorized, trained and instructed expert persons who: • are at least 18 years of age and • have been thoroughly instructed in operation and can provide evidence of their suitability to operate lifting platforms and •...

  • Page 11: Technical Data

    T61782-GB Major 4000-7000 11 / 47 Technical data Type designation Example: Major 4030 400/3/50 Mains voltage Platforms: S = Flush platforms W = Recesses front, slip plates rear WL = Recesses front, slip plates rear, center plates Platform length: = 4180 mm...

  • Page 12: Load Distribution

    12 / 47 Major 4000-7000 T61782-GB Load distribution Front load ratio (Fv) : rear load ratio (Fh) Fv : Fh = 2 : 1 and 1 : 2 = Recommended drive-on direction 300mm...

  • Page 13: Technical Specifications

    T61782-GB Major 4000-7000 13 / 47 Technical specifications Major 4000: Major 5200: Major 6200: Major 7200: Max. lifting capacity 4.000 kg 5.200 kg 6.200 kg 7.200 kg Lifting time 24 sec. 32 sec. 40 sec. 40 sec. Lowering time 26 sec.

  • Page 14: Structure And Function

    14 / 47 Major 4000-7000 T61782-GB Structure and function Description The lift is an electro-hydraulic 4 post surface-mounted lift. The lift consists of 2 pairs of posts connected with cross beams. The 2 platforms rest on the cross beams. Platforms and cross beams are raised and lowered by means of cables and a hydraulic cylinder placed under one platform.

  • Page 15: Symbols Of Short Operating Instructions

    T61782-GB Major 4000-7000 15 / 47 Symbols of short operating instructions The lifting platform must only be operated by authorized persons. Strict compliance with the comprehensive operating manual is mandatory, especially in case of faults. Climbing up or standing on lifted load or load bearing device is strictly prohibited.

  • Page 16: Transport, Packing And Storage

    16 / 47 Major 4000-7000 T61782-GB Transport, packing and storage Safety notes WARNING! Danger of injury! There is a danger of injury from falling parts when lifting, swinging and lowering. The machine can be damaged or destroyed by improper transporting. For this reason, fundamentally observe the following safety notes: Only use permissible lifting tackle and sling gear with sufficient bearing capacity. • Only secure the machine on the fastening points provided; do not fasten onto projecting machine parts or •...

  • Page 17: Storage

    T61782-GB Major 4000-7000 17 / 47 Storage Keep packed goods packed up until installation and store such items as specified on the externally attached installation and storage information. Store packing units only under the following conditions: Do not keep in the open-air. • Store in a dry and dust-free environment. • Do not subject to aggressive media.

  • Page 18: Operation

    18 / 47 Major 4000-7000 T61782-GB Operation Safety Please read the paragraphs “Work safety”, “Personal safety equipment” and “Operating personnel”. WARNING! Danger of injury! During lifting and lowering movements the lifting platform generates dangers which could lead to seve- re injury, such as crushing or shearing off of limbs or by heavy objects slipping off or falling down. In order to avoid accidents the following should be noted when operating lifting platforms: During the up or down movement of the lifting platform the danger zone and the immediate vicinity of the •...
  • Page 19 T61782-GB Major 4000-7000 19 / 47 Adjust the platforms to the wheel track of the vehicle. Place the vehicle centrally on the platforms compa- red to the wheel track. It is not allowed to operate the main lift while the vehicle is raised on one or two scissor jacks and it is not fastened.

  • Page 20: Maintenance

    20 / 47 Major 4000-7000 T61782-GB Maintenance Safety WARNING! Danger of injury! Improperly performed maintenance work can lead to severe physical injury or damage to property. Any work related with care and maintenance must only be carried out by qualified and authorized expert personnel. Strictly observe when performing maintenance work: Switch off the system and secure against switching on again. • Perform work only with the device stopped. • Secure movable parts against unintended movement. • • See paragraph “Personal safety equipment”...

  • Page 21: Maintenance

    T61782-GB Major 4000-7000 21 / 47 Maintenance Oil level check: Oil level check Check regularly the oil level in the reservoir under the pump. Fill up as necessary, correct oil level is in the middle of the oil glass alternatively of dip stick.

  • Page 22: Cables

    22 / 47 Major 4000-7000 T61782-GB Cables 8.3.1 Adjustment of cables Steel cables will stretch depending on the operational load and therefore require adjustment as follows: a. Load the lift with approximately 2500 kg. b. Switch off air supply. Adjust wires to make the 4 ratchets engage simultaneously when UP-button is acti- vated. c. Raise lift to top position. Check distance from underside of ratchet to underside of hole in ratchet rail; this distance must be min.

  • Page 23: Cleaning

    T61782-GB Major 4000-7000 23 / 47 Cleaning: Cleaning of lifts to prevent corrosion damages. Corrosive fluids as brake fluid, oil, fuel or other solvents must be wiped off immediately, otherwise damage will occur to the coating. Special attention must be paid to the corrosive effect of salt in fall and winter periods. The cleansing agents must not have any abrasive effect, nor contain solvents. The lift must be cleaned at least once a week. The lift must be cleaned with a non-corrosive cleansing agent.

  • Page 24: Service

    Test the lift under load and check pipe connections and stuffing box for possible oil leaks. Replacement of packings in high pressure cylinder To be carried out by trained personnel. Please contact your dealer. Spare parts kit for the cylinder contains above mentioned seals: For Major 4000-5000: 792425 (for AC cylinder with external stuffing box) (until january 2008) 792408 (incl. stuffing box, for black or white Büter cylinder (from january 2008) 792426 (Piston seals kit) For Major 6000-7000:...

  • Page 25: Emergency Lowering

    T61782-GB Major 4000-7000 25 / 47 Emergency lowering (in case of power cut-out) (not single phase lifts) a. Turn mains on 0-position. b. By means of a jack raise one corner of the cross beam 3-4 mm. Pull out the ratchet and block it with a pie- ce of band.

  • Page 26: Trouble Shooting

    26 / 47 Major 4000-7000 T61782-GB 10. Trouble shooting 10.1 Action in case of breakdown In case of breakdown check the following points: 1. Electricity cut 2. Main fuses 3. Electric motor 4. Cable fracture 5. Obstruction under lift If these points are found in order but the lift is still not working, the safety system has probably been activated, and the lift must not be started or repaired by unqualified staff. Contact the nearest authorized service shop.

  • Page 27: Service

    T61782-GB Major 4000-7000 27 / 47 Trouble shooting chart - continued Symptom: Cause: Remedy: G. Unusually high noise level Pump worn Replace pump Lift overloaded Max. load - see decals Seal in high pressure cylinder Replace or renovate cylinder defective...

  • Page 28: Control List

    28 / 47 Major 4000-7000 T61782-GB 12. Control list CHECK that the technical manuals are delivered with the lift (installation instructions, operation and  maintenance instructions, the EC-certificate of conformity, the electrical diagram in the control box) CHECK that all components are enclosed (see installation instructions and the accessory kit  packing list) CHECK the lift for any paint damages occurred during transportation, or paint faults from the ...

  • Page 29: Oil Specifications

    T61782-GB Major 4000-7000 29 / 47 13. Oil specifications - Semi-hydraulic lift - Full-hydraulic lift - Scissor lift (3T) Lubrication oil for (oil in lift cylinder) - High-pressure No lift - 2-post hydraulic high-pressure lift - 4-post hydraulic lift surface-mounted...

  • Page 30: Appendix: Electrical Diagrams

    30 / 47 Major 4000-7000 T61782-GB Appendix: Electrical diagrams 14.1 Electrical diagram 3-phase (diagram no. T50700) 14.2 Electrical diagram 1-phase (diagram no. T50702)
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  • Page 41: Appendix: Hydraulic Diagrams

    T61782-GB Major 4000-7000 41 / 47 Appendix: Hydraulic diagrams 15.1 Hydraulic diagram Major 4000-5000 (diagram no. T60757) 15.2 Hydraulic diagram Major 6000-7000 (diagram no. T61726)
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  • Page 46: Appendix: Pneumatic Diagram

    46 / 47 Major 4000-7000 T61782-GB Appendix: Pneumatic diagram 16.1 Pneumatic diagram (diagram no. T60761)
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This manual is also suitable for:

Major 5200Major 6200Major 7200

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