AUTOPSTENHOJ MagiX 35 DS Installation, Operation And Maintenance Instructions

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Instruction manual
Read the operating
ALWAYS KEEP
instructions before
ready to hand
working with the
on the unit
unit
MagiX 35 DS
Operation and maintenance
instructions
(ORIGINAL VERSION)
Manual no.:
T62354-GB
Date:
14.06.2021

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Summary of Contents for AUTOPSTENHOJ MagiX 35 DS

  • Page 1 MagiX 35 DS Operation and maintenance instructions (ORIGINAL VERSION) Instruction manual Read the operating ALWAYS KEEP instructions before ready to hand working with the on the unit unit Manual no.: T62354-GB Date: 14.06.2021...
  • Page 2 2 / 35 MagiX 35 DS T62354-GB Before taking into operation check system compo- nents, control, emer- gency stop and safety equipment for conditi- on, damage and correct function! © AUTOPSTENHOJ GmbH Sandkampstraβe 90 D-48432 Rheine Tel. (DK) +45 76 82 13 30...
  • Page 3: Table Of Contents

    T62354-GB MagiX 35 DS 3 / 35 Table of contents General ............................4 Information about the operating manual ..................4 Explanation of symbols ........................4 Warranty and liability ........................5 Spare parts .............................5 Copyright protection ........................6 Waste disposal ..........................6 Safety ............................6 General ............................6 Customer’s responsibility .......................8 Intended use ..........................8...
  • Page 4: General

    4 / 35 MagiX 35 DS T62354-GB General Information about the operating manual This operating manual describes the installation, operation and maintenance of the machine. Strict compliance with all the specified notes on safety and instructions is essential for safe working and proper handling of the equipment. Apart from that, all accident prevention instructions valid at the place of use and the general safety regulations must also be adhered to.
  • Page 5: Warranty And Liability

    T62354-GB MagiX 35 DS 5 / 35 Warranty and liability All information and notes in this operation manual are provided under due consideration of valid regulations, the latest technical status of development as well as our years of expertise and experience.
  • Page 6: Copyright Protection

    6 / 35 MagiX 35 DS T62354-GB Copyright protection This operating manual is to be treated as confidential. It is solely intended for persons having to work on or with the equipment. Passing this operating manual on to third parties without a written confirmation is not permitted. If this should be required, please contact the manufacturer. NOTE! Contents, texts, drawings, pictures and other representations are protected by copyright law and are subject to further commercial protection rights. Any misuse is punishable.
  • Page 7 T62354-GB MagiX 35 DS 7 / 35...
  • Page 8: Customer's Responsibility

    8 / 35 MagiX 35 DS T62354-GB Customer’s responsibility This operating manual should always be kept in the immediate vicinity of the machine, accessible for the per- sonnel entrusted with installation, operation, maintenance and cleaning. The machine must only be operated in technically perfect and safe condition.
  • Page 9: Work Safety

    T62354-GB MagiX 35 DS 9 / 35 Work safety Compliance with the notes on safety can help to avoid personal injury and material damage when working on the machine. Failure to comply with these notes will cause a considerably risk of injury for persons and danger of damage or destruction of the machine.
  • Page 10: Operating Personnel

    10 / 35 MagiX 35 DS T62354-GB Operating personnel The device must only be operated and serviced by authorized, trained and instructed expert persons who: • are at least 18 years of age and • have been thoroughly instructed in operation and can provide evidence of their suitability to operate lifting platforms and •...
  • Page 11: Technical Data

    T62354-GB MagiX 35 DS 11 / 35 Technical data Type designation Example: MagiX 230-400/3/50 Mains voltage DS = Double Scissor lift Capacity: 35 = 3.500 kg Series designation: MagiX Name plate The name plate is located on the control post and contains following information: •...
  • Page 12: Technical Specifications

    12 / 35 MagiX 35 DS T62354-GB Technical specifications Max. lifting capacity 3500 kg * Max. lifting height 2000 mm Height of platform 100 mm Length of platform 1480 mm Width of platform 625 mm Lifting time ≤40 s Lowering time ≤38 s...
  • Page 13: Structure And Function

    Structure and function Description The MagiX 35 DS is a double scissor lift for 3500 kg capacity, especially suitable for passenger cars and light vans. The lift is operated by means of dead-man controlled push buttons and can be stopped at any height between the min height and the max height.
  • Page 14 14 / 35 MagiX 35 DS T62354-GB Control unit: Main switch Buzzer Pushbutton UP Pushbutton DOWN Push button UP When pressed, motor and lifting mechanism are operated Push button DOWN When pressed, lowering electro vales are operated Indicates that the control board is powered.
  • Page 15: Safety Functions

    T62354-GB MagiX 35 DS 15 / 35 Safety functions ANTI-SHEARING SAFETY: The lift is equipped with a device that stops its lowering phase at about 400 • mm from the floor. To restart and close the lift release the lowering button and press it again. During the lowering phase, under 400 mm, the device will produce a warning acoustic signal (beep).
  • Page 16: Symbols Of Short Operating Instructions

    16 / 35 MagiX 35 DS T62354-GB Symbols of short operating instructions The lifting platform must only be operated by authorized persons. Strict compliance with the comprehensive operating manual is mandatory, especially in case of faults Climbing up or standing on lifted load or load bearing device is strictly prohibited.
  • Page 17: Transport, Packing And Storage

    T62354-GB MagiX 35 DS 17 / 35 Transport, packing and storage Safety notes WARNING! Danger of injury! There is a danger of injury from falling parts when lifting, swinging and lowering. The machine can be damaged or destroyed by improper transporting. For this reason, fundamentally observe the following safety notes: Only use permissible lifting tackle and sling gear with sufficient bearing capacity. Only secure the machine on the fastening points provided; do not fasten onto projecting machine parts or eye- lets of attached components.
  • Page 18: Storage

    18 / 35 MagiX 35 DS T62354-GB Storage Keep packed goods packed up until installation and store such items as specified on the externally attached installation and storage information. Store packing units only under the following conditions: Do not keep in the open-air. • Store in a dry and dust-free environment. • • Do not subject to aggressive media.
  • Page 19: Installation And Start-Up

    T62354-GB MagiX 35 DS 19 / 35 Installation and start-up Installation In order to come up to your expectations now and in the future the lift must be installed in strict accordance with the installation instructions and maintained according to our recommendations.
  • Page 20: Instructions For Start-Up And Bleeding

    20 / 35 MagiX 35 DS T62354-GB Instructions for start-up and bleeding Be sure that the operating area is cleared of people. Be sure that hydraulic hoses and electric cables, connecting the control unit to the lift, are pro- tected by metallic covers. These covers must be supplied as o.e. with the lift.
  • Page 21: Operation

    T62354-GB MagiX 35 DS 21 / 35 Operation Safety Please read the paragraphs “Work safety”, “Personal safety equipment” and “Operating personnel”. WARNING! Danger of injury! During lifting and lowering movements the lifting platform generates dangers which could lead to seve- re injury, such as crushing or shearing off of limbs or by heavy objects slipping off or falling down. In order to avoid accidents the following should be noted when operating lifting platforms: During the up or down movement of the lifting platform the danger zone and the immediate vicinity of the •...
  • Page 22: Emergency Lowering

    22 / 35 MagiX 35 DS T62354-GB Lowering: • Check that no persons, tools, equipment or the like are in immediate vicinity of vehicle or lift. Push DOWN button ; lift will lower. Keep an eye on both vehicle and •...
  • Page 23: Adjustment Of Top Limit Switch

    T62354-GB MagiX 35 DS 23 / 35 Adjustment of top limit switch Raise lift to 2000 mm. Turn cam disc on right scissor member (according to drive-on direction) until breaking switch is activated; tigh- ten afterwards pointed screws on cam disc.
  • Page 24: Maintenance

    24 / 35 MagiX 35 DS T62354-GB Maintenance Safety WARNING! Danger of injury! Improperly performed maintenance work can lead to severe physical injury or damage to property. Any work related with care and maintenance must only be carried out by qualified and authorized expert personnel. Strictly observe when performing maintenance work: Switch off the system and secure against switching on again. • Perform work only with the device stopped. • Secure movable parts against unintended movement. • • See paragraph “Personal safety equipment”...
  • Page 25: Intervals For Preventive Maintenance

    T62354-GB MagiX 35 DS 25 / 35 Intervals for preventive maintenance Lift should be checked at shorter intervals if used a lot. Intervals Action At every lifting move- Check that no loose items (e.g. screws, spare parts, stones, etc.) are lying on •...
  • Page 26: Cleaning

    26 / 35 MagiX 35 DS T62354-GB Cleaning Cleaning of lifts to prevent corrosion damages. Corrosive fluids as brake fluid, oil, fuel or other solvents must be wiped off immediately, otherwise damage will occur to the coating. Special attention must be paid to the corrosive effect of salt in fall and winter periods. The cleansing agents must not have any abrasive effect, nor contain solvents. The lift must be cleaned at least once a week. The lift must be cleaned with a non-corrosive cleansing agent.
  • Page 27: Malfunctions

    T62354-GB MagiX 35 DS 27 / 35 10. Malfunctions 10.1 Actions in case of malfunctions In case of breakdown check the following points: 1. Electricity cut 2. Main fuses 3. Electric motor 4. Obstruction under lift If these points are found in order but the lift is still not working, the safety system has probably been activated, and the lift must not be started or repaired by unqualified staff. Contact the nearest authorized service shop.
  • Page 28 28 / 35 MagiX 35 DS T62354-GB Symptom: Possible cause: Solution: Main switch is off Check and activate The UP-button  is pressed, the lift does not Power supply is interrupted Check and activate move and the motor does Motor contactor is faulty...
  • Page 29: Service

    T62354-GB MagiX 35 DS 29 / 35 Stop and go micro MR1 (picture 2) Check connections and eventually repla- The DOWN-button  is is damaged or improperly installed; ce micro if supposed damaged pressed, the lift does not wire cut or disconnected...
  • Page 30: Oil Specifications

    30 / 35 MagiX 35 DS T62354-GB 12. Oil specifications - Semi-hydraulic lift - Full-hydraulic lift - Scissor lift (3T) Lubrication oil for (oil in lift cylinder) - High-pressure No lift - 2-post hydraulic high-pressure lift - 4-post hydraulic lift...
  • Page 31: Electrical Diagram

    T62354-GB MagiX 35 DS 31 / 35 Electrical diagram 13.1 Electrical diagram until 10.06.21...
  • Page 32 32 / 35 MagiX 35 DS T62354-GB...
  • Page 33: Electrical Diagram From 10.06.21

    T62354-GB MagiX 35 DS 33 / 35 13.2 Electrical diagram from 10.06.21...
  • Page 34 34 / 35 MagiX 35 DS T62354-GB...
  • Page 35: Hydraulic Diagram

    T62354-GB MagiX 35 DS 35 / 35 Hydraulic diagram Suction filter Pump 5CC Motor 2.2 kW Pressure control valve 260 bar Start-up valve Check valve Flow restricting valve 8l./min. Electro valve EV1-EV2 Check valve 10. Parachute valve 11. Oil return 8 ltr.

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