Table of Contents
Related Manuals for AUTOPSTENHOJ Major 5030 Combi
Summary of Contents for AUTOPSTENHOJ Major 5030 Combi
- Page 1 Major 5030 Combi Operation and maintenance instructions (TRANSLATED VERSION) ALWAYS KEEP Read the operating operating instructions instructions before ready to hand on the working with the unit unit Manual no.: T61771 Date: 26.03.2024...
- Page 2 2 / 42 Major 5030 Combi T61771 Before taking into operation check system compo- nents, control, emer- gency stop and safety equipment for conditi- on, damage and correct function! © AUTOPSTENHOJ GmbH Sandkampstraβe 90 D-48432 Rheine Tel. (DK) +45 76 82 13 30...
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Page 3: Table Of Contents
T61771 Major 5030 Combi 3 / 42 Table of contents General ............................5 Information about the operating manual ..................5 Explanation of symbols ........................5 Warranty and liability ........................6 Spare parts .............................6 Copyright protection ........................7 Waste disposal ..........................7 Safety ............................7 General ............................7 Customer’s responsibility .......................9 Intended use ..........................9... - Page 4 4 / 42 Major 5030 Combi T61771 Service ............................29 11.1 Spare parts ordering ........................29 Control list ..........................30 13. Oil specifications ........................31 Appendix: Electrical diagrams ....................32 Appendix: Hydraulic diagrams ....................36 Appendix: Pneumatic diagram ....................40...
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Page 5: General
T61771 Major 5030 Combi 5 / 42 General Information about the operating manual This operating manual describes the installation, operation and maintenance of the machine. Strict compliance with all the specified notes on safety and instructions is essential for safe working and proper handling of the equipment. Apart from that, all accident prevention instructions valid at the place of use and the general safety regulations must also be adhered to. -
Page 6: Warranty And Liability
6 / 42 Major 5030 Combi T61771 Warranty and liability All information and notes in this operation manual are provided under due consideration of valid regulations, the latest technical status of development as well as our years of expertise and experience. -
Page 7: Copyright Protection
T61771 Major 5030 Combi 7 / 42 Copyright protection This operating manual is to be treated as confidential. It is solely intended for persons having to work on or with the equipment. Passing this operating manual on to third parties without a written confirmation is not permitted. If this should be required, please contact the manufacturer. NOTE! Contents, texts, drawings, pictures and other representations are protected by copyright law and are subject to further commercial protection rights. Any misuse is punishable. - Page 8 Harmonized standards applied: - EN 1493:2010 - EN ISO 12100: 2013 - EN 60204-1:2019 - EN ISO 138491: 2016 Responsible for documentation: CEO for AUTOPSTENHOJ GmbH, Sandkampstraβe 90, D-48432 Rheine Place, date: Barrit, Signature: ___________________________________ Signer information: Wolfgang Naber, Engineering Manager...
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Page 9: Customer's Responsibility
T61771 Major 5030 Combi 9 / 42 Customer’s responsibility This operating manual should always be kept in the immediate vicinity of the machine, accessible for the per- sonnel entrusted with installation, operation, maintenance and cleaning. The machine must only be operated in technically perfect and safe condition. -
Page 10: Work Safety
10 / 42 Major 5030 Combi T61771 Work safety Compliance with the notes on safety can help to avoid personal injury and material damage when working on the machine. Failure to comply with these notes will cause a considerably risk of injury for persons and danger of damage or destruction of the machine. -
Page 11: Operating Personnel
T61771 Major 5030 Combi 11 / 42 Operating personnel The device must only be operated and serviced by authorized, trained and instructed expert persons who: • are at least 18 years of age and • have been thoroughly instructed in operation and can provide evidence of their suitability to operate lifting platforms and •... -
Page 12: Technical Data
12 / 42 Major 5030 Combi T61771 Technical data Type designation Example: Major 5030 Combi 200/400/3/50 Mains voltage S = Flush platforms W = Recesses front, slip plates rear Combi = with integrated free wheel lift Length of platforms: -48 = 4800 mm... -
Page 13: Load Distribution
T61771 Major 5030 Combi 13 / 42 Load distribution Front load ratio (Fv) : rear load ratio (Fh) Fv : Fh = 2 : 1 and 1 : 2 This assumption is based on a wheel base at front (v) and rear (h) of 300 mm each from the middle of the wheel to the end of the platform. -
Page 14: Technical Specifications
14 / 42 Major 5030 Combi T61771 Technical specifications Max. lifting capacity - main lift 5.000 kg Max. lifting capacity - free wheel lift 3.500 kg Lifting time - main lift 33 sec. Lifting time - free wheel lift 9 sec. -
Page 15: Structure And Function
T61771 Major 5030 Combi 15 / 42 Structure and function Description The lift is an electro-hydraulic 4 post surface-mounted lift. The lift consists of 4 posts connected in pairs with cross beams. The 2 platforms rest on the cross beams. -
Page 16: Symbols Of Short Operating Instructions
16 / 42 Major 5030 Combi T61771 Symbols of short operating instructions The lifting platform must only be operated by authorized persons. Strict compliance with the comprehensive operating manual is mandatory, especially in case of faults. Climbing up or standing on lifted load or load bearing device is strictly prohibited. -
Page 17: Transport, Packing And Storage
T61771 Major 5030 Combi 17 / 42 Transport, packing and storage Safety notes WARNING! Danger of injury! There is a danger of injury from falling parts when lifting, swinging and lowering. The machine can be damaged or destroyed by improper transporting. For this reason, fundamentally observe the following safety notes: Only use permissible lifting tackle and sling gear with sufficient bearing capacity. • Only secure the machine on the fastening points provided; do not fasten onto projecting machine parts or •... -
Page 18: Storage
18 / 42 Major 5030 Combi T61771 Storage Keep packed goods packed up until installation and store such items as specified on the externally attached installation and storage information. Store packing units only under the following conditions: Do not keep in the open-air. • Store in a dry and dust-free environment. • Do not subject to aggressive media. -
Page 19: Operation
T61771 Major 5030 Combi 19 / 42 Operation Safety Please read the paragraphs “Work safety”, “Personal safety equipment” and “Operating personnel”. WARNING! Danger of injury! During lifting and lowering movements the lifting platform generates dangers which could lead to seve- re injury, such as crushing or shearing off of limbs or by heavy objects slipping off or falling down. In order to avoid accidents the following should be noted when operating lifting platforms: During the up or down movement of the lifting platform the danger zone and the immediate vicinity of the •... -
Page 20: Operation Of Free Wheel Lift
20 / 42 Major 5030 Combi T61771 Adjust the platforms to the wheel track of the vehicle. Place the vehicle centrally on the platforms compa- red to the wheel track. It is not allowed to operate the main lift while the vehicle is raised on one or two scissor jacks and it is not fastened. -
Page 21: Maintenance
T61771 Major 5030 Combi 21 / 42 Maintenance Safety WARNING! Danger of injury! Improperly performed maintenance work can lead to severe physical injury or damage to property. Any work related with care and maintenance must only be carried out by qualified and authorized expert personnel. Strictly observe when performing maintenance work: Switch off the system and secure against switching on again. • Perform work only with the device stopped. • Secure movable parts against unintended movement. • •... -
Page 22: Maintenance
22 / 42 Major 5030 Combi T61771 Maintenance Oil level check: Oil level check Check regularly the oil level in the reservoir under the pump. Fill up as necessary, correct oil level is in the middle of the oil glass alternatively of dip stick. -
Page 23: Cables
T61771 Major 5030 Combi 23 / 42 Cables 8.3.1 Adjustment of cables Steel cables will stretch depending on the operational load and therefore require adjustment as follows: a. Load the lift with approximately 2500 kg. b. Switch off air supply. Adjust wires to make the 4 ratchets engage simultaneously when UP-button is acti- vated. c. Raise lift to top position. Check distance from underside of ratchet to underside of hole in ratchet rail; this distance must be min. -
Page 24: Cleaning
24 / 42 Major 5030 Combi T61771 Cleaning: Cleaning of lifts to prevent corrosion damages. Corrosive fluids as brake fluid, oil, fuel or other solvents must be wiped off immediately, otherwise damage will occur to the coating. Special attention must be paid to the corrosive effect of salt in fall and winter periods. The cleansing agents must not have any abrasive effect, nor contain solvents. The lift must be cleaned at least once a week. The lift must be cleaned with a non-corrosive cleansing agent. -
Page 25: Replacement Of High Pressure Cylinder - Main Lift
T61771 Major 5030 Combi 25 / 42 Replacement of high pressure cylinder – main lift To be carried out by trained personnel – contact your distributor. a. Raise lift to appropriate working height and allow safety ratchets to engage. b. Remove cables from yoke. -
Page 26: Emergency Lowering Of Main Lift
26 / 42 Major 5030 Combi T61771 Emergency lowering of main lift (in case of power cut-out) (not single phase lifts) Turn mains on 0-position. By means of a jack raise one corner of cross beam 3-4 mm. Pull out ratchet and block it with a piece of band. Re- peat this in the 3 other corners. -
Page 27: Trouble Shooting
T61771 Major 5030 Combi 27 / 42 10. Trouble shooting 10.1 Action in case of breakdown In case of breakdown check the following points: 1. Electricity cut 2. Main fuses 3. Electric motor 4. Cable fracture 5. Obstruction under lift If these points are found in order but the lift is still not working, the safety system has probably been activated, and the lift must not be started or repaired by unqualified staff. Contact the nearest authorized service shop. - Page 28 28 / 42 Major 5030 Combi T61771 Trouble shooting chart - continued Symptom: Cause: Remedy: G. Unusually high noise level Pump worn Replace pump Lift overloaded Max. load - see decals Seal in high pressure cylinder Replace or renovate cylinder...
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Page 29: Service
T61771 Major 5030 Combi 29 / 42 11. Service 11.1 Spare parts ordering In order to ensure correct spare parts deliveries please state part number, designation, and quantity (to be seen from spare parts list included in delivery) as well as lift serial number and year of production (to be seen from... -
Page 30: Control List
30 / 42 Major 5030 Combi T61771 12. Control list CHECK that the technical manuals are delivered with the lift (installation instructions, operation and maintenance instructions, spare parts list, the EC-certificate of conformity, the electrical diagram in the control box) CHECK that all components are enclosed (see installation instructions and the accessory kit ... -
Page 31: Oil Specifications
T61771 Major 5030 Combi 31 / 42 13. Oil specifications - Semi-hydraulic lift - Full-hydraulic lift - Scissor lift (3T) Lubrication oil for (oil in lift cylinder) - High-pressure No lift - 2-post hydraulic high-pressure lift - 4-post hydraulic lift... -
Page 32: Appendix: Electrical Diagrams
32 / 42 Major 5030 Combi T61771 Appendix: Electrical diagrams 14.1 Electrical diagram (diagram no. T50577) - Page 33 T61771 Major 5030 Combi 33 / 42...
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Page 36: Appendix: Hydraulic Diagrams
36 / 42 Major 5030 Combi T61771 Appendix: Hydraulic diagrams 15.1 Hydraulic diagram (diagram no. T60943) - Page 37 T61771 Major 5030 Combi 37 / 42...
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Page 40: Appendix: Pneumatic Diagram
40 / 42 Major 5030 Combi T61771 Appendix: Pneumatic diagram 16.1 Pneumatic diagram (diagram no. T60812) 16.2 Pneumatic diagram - lock system (diagram no. T60813) - Page 41 T61771 Major 5030 Combi 41 / 42...
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