ABB ACS880-1007LC User Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. Industrial Equipment
  5. ACS880-1007LC
  6. User manual
ABB ACS880-1007LC User Manual

ABB ACS880-1007LC User Manual

Liquid cooling unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
ABB industrial drives
User's manual
ACS880-1007LC liquid cooling unit

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ACS880-1007LC and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ABB ACS880-1007LC

Summary of Contents for ABB ACS880-1007LC

  • Page 1 ABB industrial drives User's manual ACS880-1007LC liquid cooling unit...
  • Page 3 User's manual ACS880-1007LC liquid cooling unit Table of contents 3. Mechanical installation 4. Electrical installation 6. Start-up © 2017 ABB Oy. All Rights Reserved. 3AXD50000129607 Rev A EFFECTIVE: 2017-12-22...

  • Page 5: Table Of Contents

    Layout drawing – ACS880-1007LC-0195 in cabinet line-up ......... ACS880-1007LC-0195 component designations .......... Layout drawing – ACS880-1007LC-0195 stand-alone (option +C139) ....Swing out frame for electric devices in ACS880-1007LC-0070 ......Swing out frame for electric devices in ACS880-1007LC-0195 ......Control interfaces ..................
  • Page 6 Storing the cooling unit ................Checking the quality of the coolant .............. Cleaning and drying the leakage detector ............ACS880-1007LC-0070 replacing the pump motor ..........ACS880-1007LC-0070 replacing the pump ............ ACS880-1007LC-0195 replacing the pump motor ..........ACS880-1007LC-0195 replacing the pump ............
  • Page 7 Table of contents 7 Miscellaneous ..................User lock ..................Settings and diagnostics ..............9 Parameters Terms and abbreviations ................01 Actual values ..................04 Warnings and faults ................06 Control and status words ..............07 System info ..................20 LCU control and settings ..............31 Fault functions ..................
  • Page 8 General requirements ..............Coolant temperature control ............... Filling up and bleeding the internal cooling circuit ..........Drive line-ups with an ACS880-1007LC cooling unit ........Drive line-ups with a custom cooling unit ........... Draining the internal cooling circuit .............. Maintenance intervals ................
  • Page 9 What this chapter contains ............... Cable entry (bottom) ................ACS880-1007LC-0070 in cabinet line-up (at right), external cooling circuit from right ... ACS880-1007LC-0070 stand-alone cooling unit, external cooling circuit from right ..ACS880-1007LC-0195 in cabinet line-up (at right), external cooling circuit from right ...

  • Page 11: Introduction To The Manual

    This chapter contains general information of the manual, a list of related manuals, and a list of terms and abbreviations. Applicability This manual applies to the ACS880-1007LC cooling units. The control program firmware version is 2.60.0.0 or later (parameter 07.05). Safety instructions...

  • Page 12: Use Of Component Designations

    12 Introduction to the manual on the type designation label. The type designation key in the manual describes the meaning of the option codes. Use of component designations Some device names in the manual include the item designation in brackets, for example [Q20], to make it possible to identify the components in the circuit diagrams of the drive.

  • Page 13: Operation Basics And Hardware Description

    This chapter describes the operation basics and the hardware of the cooling unit. Basics ACS880-1007LC is a liquid cooling unit (LCU) for the ACS880 drives. The cooling unit forms a closed-loop cooling system (internal circuit) together with the piping and heat exchangers in the drive.

  • Page 14: Layout Drawing - Acs880-1007Lc-0070 In Cabinet Line-Up

    14 Operation basics and hardware description Layout drawing – ACS880-1007LC-0070 in cabinet line-up This figure shows the interior of the cooling unit which is attached to the right end of the drive cabinet line-up. The user connects the external cooling circuit from right.

  • Page 15: Acs880-1007Lc-0070 Component Designations

    Operation basics and hardware description 15 ￭ ACS880-1007LC-0070 component designations The table below lists the component designations used in layout drawings, piping and instrumentation (PI) diagrams, and circuit diagrams. Layout PI dia- Circuit Description drawing gram diagram Outlet to internal cooling circuit...

  • Page 16: Layout Drawing - Acs880-1007Lc-0195 In Cabinet Line-Up

    16 Operation basics and hardware description Layout drawing – ACS880-1007LC-0195 in cabinet line-up These figures show the interior of the cooling unit which is attached to the right end of the drive cabinet line-up. The user connects the external cooling circuit from right. Page 1/2:...
  • Page 17 Operation basics and hardware description 17 Page 2/2...

  • Page 18: Acs880-1007Lc-0195 Component Designations

    18 Operation basics and hardware description ￭ ACS880-1007LC-0195 component designations The table below lists the component designations used in layout drawings, piping and instrumentation (PI) diagrams, and circuit diagrams. Layout PI dia- Circuit Description drawing gram diagram Outlet to internal cooling circuit...

  • Page 19: Layout Drawing - Acs880-1007Lc-0195 Stand-Alone (Option +C139)

    Operation basics and hardware description 19 Layout drawing – ACS880-1007LC-0195 stand-alone (option +C139) This figure shows a stand-alone cooling unit. The user connects both the internal and external cooling circuits from right.

  • Page 20: Swing Out Frame For Electric Devices In Acs880-1007Lc-0070

    20 Operation basics and hardware description The components are described in section Layout drawing – ACS880-1007LC-0195 in cabinet line-up (page 16). Swing out frame for electric devices in ACS880-1007LC-0070 Terminal block (X201) Motor protective circuit breaker for pump (F201)

  • Page 21: Swing Out Frame For Electric Devices In Acs880-1007Lc-0195

    24 V DC power supply (for control board) (T210) Buffer unit (C210) ZCU control unit (A210) Swing out frame for electric devices in ACS880-1007LC-0195 Terminal block (X201) Motor protective circuit breaker for pump (F201, F202) Circuit breakers for control voltage & cabinet heater (F210, F295)

  • Page 22: Control Interfaces

    22 Operation basics and hardware description Control interfaces ￭ General The control program runs on the ZCU-14 control unit. The IO interface of the control unit is: • the standard interface for the internal control and status signals (pump status, pressure monitoring, pump on/off, etc.) •...

  • Page 23: Io Interface Of The Faio-01 Analog Interface Module

    Operation basics and hardware description 23 Designa- Description tion XRO3 Fault indication (0 = Fault) XAI.4-5 Inlet pressure sensor XAI.6-7 Outlet pressure sensor XAO.1-2 2-way control valve control (optional) XAO.3-4 Not in use X209 Ambient temperature sensor ￭ IO interface of the FAIO-01 analog interface module This table shows the signals of the FAIO-01 analog interface module.

  • Page 24: Type Designation Label

    (common for the whole product series), followed by descriptive digits. The plus codes are separated by plus signs. ￭ Basic code The table below describes the fields of the basic code. ACS880-1007LC-0070-7 is used as an example. Fields Description ACS880 Product series.
  • Page 25 Operation basics and hardware description 25 Code Description C138 Line-up connected cooling unit C139 stand-alone cooling unit C140 Single pump cooling unit C141 Redundant pump cooling unit C142 Bottom pipe connection C144 Pipe connection on left C145 ANSI flanges C146 Sea water C147 2-way valve in own cabinet...
  • Page 26 26 Operation basics and hardware description Code Description K493 Ethernet switch for PROFINET K494 Ethernet switch with optical link for PROFINET L508 FDCO-02, DDCS Communication 5/10 MBd L509 RDCO-04, DDCS Communication L504 Additional I/O terminal block M633 Motor in delta connection M634 Motor in star connection P913...

  • Page 27: Mechanical Installation

    Mechanical installation 27 Mechanical installation The figure below shows the internal and external cooling circuit connections of the stand-alone cooling unit (option +C139). Drive Procedure: 1. Fasten the cooling unit to the floor. See the appropriate drive manual for the instructions. In marine installation (or other cases where the unit will be subjected to vibration), fasten the unit also from above.

  • Page 29: Electrical Installation

    Electrical installation 29 Electrical installation What this chapter contains This chapter shows the user connections of the liquid cooling unit (LCU). Safety WARNING! Read and obey the complete safety instruction of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Only a qualified electrician may do the work described in this chapter.

  • Page 30: Connecting The Power Cables

    30 Electrical installation • Open the auxiliary voltage switch-disconnector (if present), and all other possible disconnecting devices that isolate the drive from dangerous voltage sources. • In the liquid cooling unit (if present), open the motor protective circuit breaker(s) of the cooling pumps.

  • Page 31: Connection Diagram - Pump Motors, Auxiliary Circuit And Cubicle Heater

    Electrical installation 31 ￭ Connection diagram – pump motors, auxiliary circuit and cubicle heater L2 L3 ACS880-1007LC Q200 Q210 Q295 Three-phase power supply for the pump motor(s). User connects on site to a user-defined power supply. Voltage, power rating and fuses: See the type designation label, chapter Technical data (page 109) the delivery-specific circuit diagrams.

  • Page 32: Control Cable Connection Procedure

    32 Electrical installation Cooling unit in drive cabinet line-up (option +C138): As standard, there are no control connections to be connected by the user. The supply unit of the drive controls the LCU, and the connections are done at the factory. See the delivery-specific circuit diagrams. Stand-alone cooling unit (option +C139): Connect the external control cabling according to the delivery-specific circuit diagrams.
  • Page 33 Electrical installation 33 98 Electrical installation Note 1: Keep the shields continuous as close to the connection terminals as possible. Secure the cables mechanically at the lead-through strain relief. Note 1: Keep the shields continuous as close to the connection terminals as possible. Secure the cables mechanically at the entry strain relief.

  • Page 34: Routing The Control Cables Inside The Cabinet

    34 Electrical installation Note for top entry of cables: When each cable has its own rubber grommet, sufficient IP and EMC protection can be achieved. However, if very many control cables come to one cabinet, plan the installation beforehand as follows: 1.
  • Page 35 100 Electrical installation Electrical installation 35 At the other end of the cable, leave the shields unconnected or ground them indirectly via At the other end of the cable, leave the shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, eg. 3.3 nF / 630 V. The shield can also a high-frequency capacitor with a few nanofarads, eg.

  • Page 37: Installation Checklist

    Installation checklist 37 Installation checklist Check the installation before start-up. Go through the checklist together with another person. WARNING! Read and obey the complete safety instruction of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Only a qualified electrician may do the work described in this chapter.
  • Page 38 38 Installation checklist Task All bleed valves and drain valves are closed (drive and cooling unit). The external cooling circuit is connected and the connections are tight. Stand-alone cooling unit (option +C139): The internal cooling circuit is connected and the connections are tight.

  • Page 39: Start-Up

    Start-up 39 Start-up Contents of this chapter This chapter contains a list for checking the installation. Safety WARNING! Read and obey the complete safety instruction of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Only a qualified electrician may do the work described in this chapter.

  • Page 40: Adjusting Air Pressure Of The Expansion Tank

    40 Start-up Task Check that you have at hand: • tools • air pump with a pressure gauge and standard tyre head for the air pressure adjustment of the expansion tank • container filled with coolant • buckets for bleeding and draining of the system •...

  • Page 41: Filling Up The Cooling Circuit And Starting The Cooling Unit

    Start-up 41 Task Connect an air pump with a gauge to the air valve and measure the pressure in the lower section of the expansion tank. Control the pressure to 40 kPa. Replace the cap onto the air valve. Close the bleed valve (V011) and remove the hose from the valve. Open the shut-off valve (V003).

  • Page 42: Basic Settings In The Control Program

    Task Check that the number of pumps setting corresponds to actual number of pumps (20.04). Two-pump unit ACS880-1007LC-0195: Activate and tune the delays of the automatic pump alternation function (20.01, 20.05, 20.06). If the drive and the cooling unit will be out of use for long time periods, activate the Standby function...

  • Page 43: On-Load Settings

    Start-up 43 Task Start/stop settings when the LCU will be controlled through the IO Make sure that: • Parameter 20.03 = Local. (That is: The control interface selection defines a digital input DI6 as the source for the start/stop signal in the remote control mode.) •...

  • Page 45: Maintenance

    Maintenance intervals The tables below show the maintenance tasks which can be done by the end user. The complete maintenance schedule is available on the Internet (www.abb.com/drivesservices). For more information, consult your local ABB Service representative www.abb.com/searchchannels).

  • Page 46: Adding Cooling Liquid

    Replacement Note: • Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. • Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.

  • Page 47: Storing The Cooling Unit

    Maintenance 47 WARNING! Read and obey the safety instructions of the liquid cooling system. See the complete safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Use the required personal protective equipment. See the Safety data sheet for Antifrogen®...

  • Page 48: Acs880-1007Lc-0070 Replacing The Pump Motor

    6. Re-install the detector. 7. Close the cabinet door, and energize the cooling unit. Reset the fault/warning. 8. If the fault/warning is repeated after the reset, the detector is faulty. Replace it. ACS880-1007LC-0070 replacing the pump motor WARNING! Do the steps in...
  • Page 49 Maintenance 49 4. Close the pump shut-off valves (c). 5. Open the motor connection box (a), disconnect the supply cable and pull it out of the box. Turn the cables out of the way. 6. Remove the plate (b) on top of the pump motor (9 screws). 7.
  • Page 50 50 Maintenance...

  • Page 51: Acs880-1007Lc-0070 Replacing The Pump

    Avoid skin contact with coolant. If liquid splashes into skin or eyes, rinse immediately with plenty of water. 1. Do the steps in ACS880-1007LC-0070 replacing the pump motor (page 48). 2. Attach a lifting device to the pump to make sure that it is safe to remove its fastening bolts.
  • Page 52 52 Maintenance...

  • Page 53: Acs880-1007Lc-0195 Replacing The Pump Motor

    Maintenance 53 ACS880-1007LC-0195 replacing the pump motor WARNING! Do the steps in Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person. WARNING! Read and obey the safety instructions of the liquid cooling system. See the complete safety instructions of the drive.
  • Page 54 54 Maintenance...

  • Page 55: Acs880-1007Lc-0195 Replacing The Pump

    Avoid skin contact with coolant. If liquid splashes into skin or eyes, rinse immediately with plenty of water. 1. Do the steps in ACS880-1007LC-0195 replacing the pump motor (page 53). 2. Attach a lifting device to the pump to make sure that it is safe to remove its fastening bolts.
  • Page 56 56 Maintenance 6. Install a new pump.

  • Page 57: Program Features

    Program features 57 Program features What this chapter contains This chapter describes the features of the control program. Basics The cooling unit (LCU) controls the circulation in the internal cooling circuit by switching the pump on and off. During the normal operation of the drive, the pump runs constantly. The control program switches the pump off only if: •...

  • Page 58: Pump Control

    58 Program features Pump control ￭ Basic operation The control program switches pump(s) on or off via relay outputs: RO1 controls the contactor of pump 1 motor, RO2 controls the contactor of pump 2 motor (in the two-pump cooling unit version).

  • Page 59: Standby

    Program features 59 ￭ Standby The Standby function is useful in applications where the drive and the cooling unit are stopped for long time periods. A long non-operational standby time will dry up the pump, which can damage the sealing or bearings. When the Standby function is active, the control program runs the pump automatically in user-defined cycles.

  • Page 60: Settings And Diagnostics

    60 Program features 2. If the control mode selection (20.01) allowed the pump change, the function keeps monitoring the pressure difference a few seconds, and then decides on the next steps: • If the pressure difference goes back to normal, the function considers the stopped pump to be damaged.

  • Page 61: Miscellaneous

    WARNING! ABB will not be liable for damages or losses caused by the failure to activate the user lock using a new pass code. See Cybersecurity disclaimer.

  • Page 63: Parameters

    Parameters 63 Parameters Terms and abbreviations Term Definition Actual signal Type of parameter that is the result of a measurement or calculation by the control program, or contains status information. Most actual signals are read-only, but some (especially counter- type actual signals) can be reset. (In the following table, shown on the same row as the parameter name).

  • Page 64: 04 Warnings And Faults

    64 Parameters Name/Value Description Def/FbEq16 01.02 Outlet pressure Shows the outlet pressure for pump(s). 0.0 bar 0.0…10.0 bar Pressure 1000 = 1 bar 01.03 Pressure difference Shows the pressure difference over pump inlet and outlet. 0.0 bar 0.0…10.0 bar Pressure 1000 = 1 bar 01.21 Cabinet temperature...
  • Page 65 Parameters 65 Name/Value Description Def/FbEq16 0000h…FFFFh 3rd stored fault. 1 = 1 04.14 4th latest fault Shows the code of the 4th stored (non-active) fault. 0000h…FFFFh 4th stored fault. 1 = 1 04.15 5th latest fault Shows the code of the 5th stored (non-active) fault. 0000h…FFFFh 5th stored fault.

  • Page 66: 06 Control And Status Words

    66 Parameters Name/Value Description Def/FbEq16 04.32 Warning word 2 Shows the warning word 2. This parameter is read-only. 0000h…FFFFh See below for the bit assignments of the word. 1 = 1 Inlet pressure sensor 1 = Inlet coolant pressure sensor failure Outlet pressure 1 = Outlet coolant pressure sensor failure sensor...

  • Page 67: 07 System Info

    Parameters 67 Name/Value Description Def/FbEq16 06.24 Outlet pressure raw Shows the outlet pressure signal in milliamperes (mA) (value value received from the sensor). -22.000…22.000 mA mA signal 06.25 Cabinet temp raw Shows the cabinet temperature signal in milliamperes (mA) value (value received from the sensor).
  • Page 68 68 Parameters Name/Value Description Def/FbEq16 20.02 Pump selection If parameter 20.01 has value Manual, this parameter defines the pump in use (pump 1 or pump 2). 1…2 Pump 1, pump 2 1 = 1 20.03 Control location Selects the interface through which the cooling unit reads the start/stop signal.

  • Page 69: 31 Fault Functions

    Parameters 69 31 Fault functions Name/Value Description Def/FbEq16 31 Fault functions Configuration of external events; selection of behavior of the unit upon fault situations. 31.01 Inlet pressure min Defines the minimum pump inlet pressure for the warning 1.0 bar warning (Inlet pressure).

  • Page 70: 47 Data Storage

    70 Parameters 47 Data storage Name/Value Description Def/FbEq16 47 Data storage Data storage parameters that can be written to and read from using other parameters’ source and target settings. Note that there are different storage parameters for different data types. Integer-type storage parameters cannot be used as the source of other parameters.

  • Page 71: Fieldbus Adapter (Fba)

    Parameters 71 Name/Value Description Def/FbEq16 49.04 Communication loss Sets a timeout for control panel (or PC tool) communication. 10.0 s time If a communication break lasts longer than the timeout, the action specified by parameter 49.05 Communication loss action is taken 0.3…3000.0s Panel/PC tool communication timeout.
  • Page 72 72 Parameters Name/Value Description Def/FbEq16 Last speed Not in use. Speed ref safe Not in use. Fault always Unit trips (FBA A communication). This occurs even though no control is expected from the FBA A interface. Warning Unit generates a warning (FBA A communication).
  • Page 73 Parameters 73 Name/Value Description Def/FbEq16 50.10 FBA A act1 transpar- When parameter 50.07 is set to Transparent or General, this Not selected ent source parameter selects the source of actual value act1 transmitted to the fieldbus network through fieldbus adapter A. Not selected No source selected.
  • Page 74 74 Parameters Name/Value Description Def/FbEq16 50.21 FBA A timelevel sel Selects the communication time levels for fieldbus adapter Normal A. In general, lower time levels of read/write services reduce CPU load. The table below shows the time levels of the read/write services for cyclic high and cyclic low data with each parameter setting.
  • Page 75 Parameters 75 Name/Value Description Def/FbEq16 50.39 FBA B SW transpar- Selects the source of the fieldbus adapter B status word Not selected ent source when the fieldbus adapter B is set to a transparent commu- nication profile eg. by its configuration parameters (group 54).

  • Page 76: 51 Fba A Settings

    76 Parameters Name/Value Description Def/FbEq16 50.48 FBA B actual value 2 Displays raw (unmodified) actual value act2 sent by fieldbus adapter B to the master (PLC) if debugging is enabled by parameter 50.42. This parameter is read-only. -2147483648 … Raw ACT2 sent by fieldbus adapter B to master. 2147483648 50.51 FBA B timelevel sel...
  • Page 77 Parameters 77 Name/Value Description Def/FbEq16 51.02 FBA A Par2 Displays fieldbus adapter A parameter 2. Parameters 51.02…51.26 are adapter module specific. For more information, see the documentation of the fieldbus ad- apter module. Note that not all of these parameters are ne- cessarily in use.

  • Page 78: 52 Fba A Data In

    78 Parameters Name/Value Description Def/FbEq16 Patch and build versions of adapter module firmware. 51.33 FBA A appl SW ver Displays the major and minor versions of the adapter module firmware in format xyy, where x = major revision number, yy = minor revision number.

  • Page 79: 53 Fba A Data Out

    Parameters 79 53 FBA A data out Name/Value Description Def/FbEq16 53 FBA A data out Selection of data to be transferred from fieldbus controller to cooling unit through fieldbus adapter A. Note: 32-bit values require two consecutive parameters. Whenever a 32-bit value is selected in a data parameter, the next parameter is automatically reserved.
  • Page 80 80 Parameters Name/Value Description Def/FbEq16 0…65535 Fieldbus adapter configuration parameter. 1 = 1 … … … 54.26 FBA B Par26 See parameter 54.02. 0…65535 Fieldbus adapter configuration parameter. 1 = 1 54.27 FBA B par refresh Validates any changed fieldbus adapter module configuration Done settings.

  • Page 81: 55 Fba B Data In

    Parameters 81 Name/Value Description Def/FbEq16 54.33 FBA B appl SW ver Displays the major and minor versions of the adapter module 0 hex firmware in format xyy, where x = major revision number, yy = minor revision number. Example: 300 = 3.00 (major version 3, minor version 00). Major and minor versions of adapter module firmware.

  • Page 82: 56 Fba B Data Out

    82 Parameters 56 FBA B data out Name/Value Description Def/FbEq16 56 FBA B data out Selection of data to be transferred from fieldbus controller to cooling unit through fieldbus adapter B. Note: You can use Fieldbus B only for monitoring purposes, not as the control location/interface.
  • Page 83 Parameters 83 Name/Value Description Def/FbEq16 Slot 1A Channel A on FDCO module in slot 1. Slot 2A Channel A on FDCO module in slot 2. Slot 3A Channel A on FDCO module in slot 3. Slot 1B Channel B on FDCO module in slot 1. Slot 2B Channel B on FDCO module in slot 2.

  • Page 84: 61 D2D And Ddcs Transmit Data

    84 Parameters Name/Value Description Def/FbEq16 0…60000 ms Timeout for communication with external controller. 60.64 Mailbox dataset selec- Selects the pair of data sets used by the mailbox service in Dataset 32/33 tion the unit/controller communication. Dataset 32/33 Data sets 32 and 33. Dataset 24/25 Data sets 24 and 25.

  • Page 85: 62 D2D And Ddcs Receive Data

    Parameters 85 Name/Value Description Def/FbEq16 61.56 Data set 13 data 3 See parameter 61.51. Coolant temper- selection ature 61.57 Data set 15 data 1 See parameter 61.51. Inlet pressure selection 61.58 Data set 15 data 2 See parameter 61.51. Outlet pressure selection 61.59 Data set 15 data 3...
  • Page 86 86 Parameters Name/Value Description Def/FbEq16 62.51 Data set 10 data 1 Parameters 62.51…62.74 define a target for the data re- CW 16bit selection ceived in data sets 10, 12, 14, 16, 18, 20, 22 and 24 from the external controller. Parameters 62.101…62.124 display the data received from...

  • Page 87: 96 System

    Parameters 87 Name/Value Description Def/FbEq16 62.124 Data set 24 data 3 Displays (in integer format) the data received from the extern- value al controller as word 3 of data set 24. A target for this data can be selected by parameter 62.74. The value can also be used as a source by another paramet- 0…65535 Data received as word 3 of data set 24.
  • Page 88 PC tool. Note: You must change the default user pass code to maintain a high level of cybersecurity. Store the code in a safe place – the protection cannot be disabled even by ABB if the code is lost. 0…99999999 Pass code 96.03...
  • Page 89 Parameters 89 Name/Value Description Def/FbEq16 96.25 Time in minutes with- Shows the number of full minutes passed since midnight. 0 min in 24 h For example, the value 860 corresponds to 2:20 pm. See parameter 96.24. 1…1439 Minutes since midnight 1 = 1 96.26 Time in ms within one...
  • Page 90 90 Parameters Name/Value Description Def/FbEq16 Data available 1 = The user data logger contains data that can be read. Note that the bit is not cleared because the data is saved to the memory unit. Configured 1 = The user data logger has been configured. Note that the bit is not cleared because the configuration data is saved to the memory unit.

  • Page 91: Fault Tracing

    The causes of most warnings and faults can be identified and corrected using the information in this chapter. If not, an ABB service representative should be contacted. Warnings and faults are listed below in separate tables. Each table is sorted by warning/fault code.

  • Page 92: Editable Messages

    92 Fault tracing Faults do latch inside the drive/unit and cause the drive to trip. After the cause of a fault has been removed, the fault can be reset from a selectable source such as the control panel, Drive composer PC tool, the digital inputs of the drive/unit, or fieldbus. After the fault is reset, the drive/unit can be restarted.

  • Page 93: Warnings

    Fault tracing 93 containing the ABB service application, which then sends the data to ABB for analysis. For more information on the application, contact your local ABB service representative. Choose Menu - Assistants - QR code on the control panel to generate a QR code.
  • Page 94 94 Fault tracing Code Warning Cause What to do (hex) FF92 Pressure difference Too low pressure difference between Check limit 31.04 and adjust when pump outlet and inlet. Possible necessary. causes: Check for leakage and repair when necessary. • too high monitoring limit •...
  • Page 95 Fault tracing 95 Code Warning Cause What to do (hex) FF98 Cabinet overtemperat- Excessive cabinet temperature. Pos- Check limit (31.11) and adjust when sible causes: necessary. Check ambient temperature vs. spe- • too low limit for monitoring function cification. See technical data. •...

  • Page 96: Faults

    96 Fault tracing Faults Code Fault Cause What to do (hex) 7081 Control panel loss Programmable warning (49.05). Con- Check PC tool or control panel connec- trol panel (or PC tool) has stopped tion. communicating. Check control panel connector. Check mounting platform if being used.

  • Page 97: Fieldbus Control Through A Fieldbus Adapter

    Fieldbus control through a fieldbus adapter 97 Fieldbus control through a fieldbus adapter What this chapter contains This chapter describes the fieldbus control and instructs how to set up the fieldbus communication. System overview The cooling unit can be connected to an external control system through an optional fieldbus adapter mounted onto the control unit.

  • Page 98: Basics Of The Fieldbus Control Interface

    98 Fieldbus control through a fieldbus adapter Fieldbus controller Fieldbus network cooling unit with fieldbus adapter module installed on the control unit Other devices Data flow: • Cyclic: control word, status word, actual values • Asyclic: parameter read write requests and responses Basics of the fieldbus control interface The cyclic communication between a fieldbus system and the cooling unit consists of 16- or 32-bit input and output data words.
  • Page 99 Fieldbus control through a fieldbus adapter 99 DATA FBA CW FBA Ref1 FBA Ref2 20.03 … Other xx.xx … DATA FBA MAIN SW FBA ACT1 FBA ACT2 … Other xx.xx … 01.01 Cyclic 01.02 Acyclic 01.02 … Fieldbus network Fieldbus adapter module 2a: Fieldbus-specific interface 2b: Profile/instance selection parameters (fieldbus module specific).

  • Page 100: Control Word And Status Word

    100 Fieldbus control through a fieldbus adapter ￭ Control word and Status word The Control word is the principal means for controlling the cooling unit from a fieldbus system. It is sent by the fieldbus master station to the cooling unit through the fieldbus adapter A.

  • Page 101: Internal Cooling Circuit

    Internal cooling circuit 101 Internal cooling circuit Contents of this chapter The cooling system of a liquid-cooled drive consists of two circuits: the internal cooling circuit and the external cooling circuit. The internal cooling circuit covers the heat-generating electrical components of the drive and transfers the heat to the cooling unit. In the cooling unit, the heat is transferred to the external cooling circuit which is usually part of a larger external cooling system.

  • Page 102: Connection To A Cooling Unit

    The coolant used with ACS880 liquid-cooled drive systems is Antifrogen® L by Clariant International Ltd (www.clariant.com), mixed with water. See Coolant specification (page 105). Connection to a cooling unit ￭ Connection to an ACS880-1007LC cooling unit Refer to ACS880-1007LC cooling unit user’s manual (3AXD50000129607 [English]).

  • Page 103: Connection To A Custom Cooling Unit

    Let the air out of the cooling system while filling in coolant and, eg. after any power module replacements. ￭ Drive line-ups with an ACS880-1007LC cooling unit Follow the filling up and bleeding instructions in ACS880-1007LC cooling unit user's manual (3AXD50000129607 [English]). ￭ Drive line-ups with a custom cooling unit Note: •...

  • Page 104: Draining The Internal Cooling Circuit

    104 Internal cooling circuit • Observe the instructions given by the manufacturer of the cooling unit. Pay special attention to filling up and bleeding the pumps properly as they may be damaged if operated when dry. • Draining coolant into the sewer system is not allowed. 1.

  • Page 105: Maintenance Intervals

    This results in a higher pressure loss in the system. An operating pressure of more than 150 kPa is required for sufficient flow. The nominal current ratings of drive system modules apply to an Antifrogen® L / water solution of 25/75% (volume). For derating with other ratios, contact your local ABB representative. Incoming coolant temperature: •...
  • Page 106 = Not allowed as standard but the coolant temperature must be 4 °C (39 °F) or above. 39.0 35.9 32.2 27.6 23.8 Consult an ABB representative if operation below coolant temperature 4 °C is required. At an air temperature of 45 °C and relative humidity of 65% the coolant temperature may Example: 44.0 40.8 36.8 32.1...

  • Page 107: Pressure Limits

    (eg. galvanized pipes). If the plant incorporates normal iron pipes or cast iron accessories (eg. motor housings), a cooling unit with a heat exchanger (such as the ACS880-1007LC) must be used to separate the systems.

  • Page 109: Technical Data

    This chapter contains the technical specifications of the cooling unit. Nominal cooling power, losses and pressure drop loss total loss coolant loss air drop (kW) (kW) (kW) (kW) (kPa) ACS880-1007LC-0070 ACS880-1007LC-0195 Dimensions Height Depth Width 1 Width 2 Weight (mm) (mm) (mm)

  • Page 110: Coolant Flow And Quantity

    110 Technical data Coolant flow and quantity Internal volume External volume Internal flow External flow (l/min) (l/min) ACS880-1007LC-0070 ACS880-1007LC-0195 120 kPa, Antifrogen® L 25%, 40 °C, 50Hz 36 °C water Pump and motor types, and motor ratings ACS800-1007-0070 ACS800-1007-0195 Pump type...

  • Page 111: Power Supply For The Cabinet Heater (Option +G300)

    Technical data 111 Power supply for the cabinet heater (option +G300) ACS800-1007-0070: 1~230 V AC, 50/60 Hz, 0.3 A (50 W). ACS800-1007-0195: 1~230 V AC, 50/60 Hz, 0.5 A (100 W) Cooling unit in drive cabinet line-up: Supplied by the drive auxiliary power source. Stand-alone cooling unit (option +C139): To be supplied from the customer-defined power source on installation site.

  • Page 112: Temperature And Pressure Limits

    For further information on environmental aspects and more detailed recycling instructions, please contact your local ABB distributor. If recycling is not feasible, all parts excluding printed circuit boards can be landfilled. The printed circuit boards contain lead which is classified as hazardous waste within the EU. It...

  • Page 113: Compliance With The Pressure Equipment Directive (Ped)

    The internal cooling circuit meets the SEP criteria as when the cooling unit is attached to the drive cabinet: The ABB Drives design meets the criteria above as standard. For a stand-alone unit with a customer-defined internal cooling circuit, the customer must make sure that the criteria will be met.

  • Page 115: Piping And Instrumentation Diagrams

    Piping and instrumentation diagrams 115 Piping and instrumentation diagrams...

  • Page 116: Acs880-1007Lc-0070

    116 Piping and instrumentation diagrams ACS880-1007LC-0070...

  • Page 117: Acs880-1007Lc-0070 Component Designations

    Piping and instrumentation diagrams 117 ￭ ACS880-1007LC-0070 component designations The table below lists the component designations used in layout drawings, piping and instrumentation (PI) diagrams, and circuit diagrams. Layout PI dia- Circuit Description drawing gram diagram Outlet to internal cooling circuit...

  • Page 118: Acs880-1007Lc-0195

    118 Piping and instrumentation diagrams ACS880-1007LC-0195...

  • Page 119: Acs880-1007Lc-0195 Component Designations

    Piping and instrumentation diagrams 119 ￭ ACS880-1007LC-0195 component designations The table below lists the component designations used in layout drawings, piping and instrumentation (PI) diagrams, and circuit diagrams. Layout PI dia- Circuit Description drawing gram diagram Outlet to internal cooling circuit...

  • Page 121: Circuit Diagrams

    Circuit diagrams 121 Circuit diagrams What this chapter contains This chapter contains one example circuit diagram set. The actual connections vary somewhat depending on the delivery. Always refer to the delivery-specific diagram for the actual connections and design for a delivered cooling unit. For information on the component designations, see Piping and instrumentation diagrams (page...

  • Page 122: Acs880-1007Lc-0070 In Cabinet Line-Up

    122 Circuit diagrams ACS880-1007LC-0070 in cabinet line-up...
  • Page 123 Circuit diagrams 123...
  • Page 124 124 Circuit diagrams...
  • Page 125 Circuit diagrams 125...
  • Page 126 126 Circuit diagrams...
  • Page 127 Circuit diagrams 127...
  • Page 128 128 Circuit diagrams...

  • Page 129: Dimension Drawings

    Dimension drawings 129 Dimension drawings What this chapter contains This chapter contains cooling unit dimension drawings. Cable entry (bottom) ACS880-1007LC-0070 ACS880-1007LC-0195...

  • Page 130: Acs880-1007Lc-0070 In Cabinet Line-Up (At Right), External Cooling Circuit From Right

    130 Dimension drawings ACS880-1007LC-0070 in cabinet line-up (at right), external cooling circuit from right...

  • Page 131: Acs880-1007Lc-0070 Stand-Alone Cooling Unit, External Cooling Circuit From Right

    Dimension drawings 131 ACS880-1007LC-0070 stand-alone cooling unit, external cooling circuit from right...

  • Page 132: Acs880-1007Lc-0195 In Cabinet Line-Up (At Right), External Cooling Circuit From Right

    132 Dimension drawings ACS880-1007LC-0195 in cabinet line-up (at right), external cooling circuit from right...

  • Page 133: Acs880-1007Lc-0195 Stand-Alone Cooling Unit, External Cooling Circuit From Right

    Dimension drawings 133 ACS880-1007LC-0195 stand-alone cooling unit, external cooling circuit from right...

  • Page 135: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 136 Contact us www.abb.com/drives 3AXD50000129607 Rev A (EN) EFFECTIVE 2017-12-22 3AXD50000129607A...

Table of Contents