ABB ACS880-1007LC Manuals

Manuals and User Guides for ABB ACS880-1007LC. We have 1 ABB ACS880-1007LC manual available for free PDF download: User Manual

ABB ACS880-1007LC User Manual (136 pages)

liquid cooling unit

Brand: ABB | Category: Industrial Equipment | Size: 9 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Option Code
11
Use of Component Designations
12
Terms and Abbreviations
12
Related Manuals
12
Related Single Drive Manuals
12
Operation Basics and Hardware Description
13
Contents of this Chapter
13
Basics
13
Layout Drawing - ACS880-1007LC-0070 in Cabinet Line-Up
14
ACS880-1007LC-0070 Component Designations
15
Layout Drawing - ACS880-1007LC-0195 in Cabinet Line-Up
16
ACS880-1007LC-0195 Component Designations
18
Layout Drawing - ACS880-1007LC-0195 Stand-Alone (Option +C139)
19
Swing out Frame for Electric Devices in ACS880-1007LC-0070
20
Swing out Frame for Electric Devices in ACS880-1007LC-0195
21
Control Interfaces
22
General
22
Control Panel
22
IO Interface of the Control Unit
22
IO Interface of the FAIO-01 Analog Interface Module
23
Use of the Control Unit Expansion Slots
23
PC Connection
23
Type Designation Label
24
Type Designation Key
24
Basic Code
24
Option Codes
24
Mechanical Installation
27
Electrical Installation
29
What this Chapter Contains
29
Safety
29
Electrical Safety Precautions
29
Connecting the Power Cables
30
Connection Diagram - Pump Motors, Auxiliary Circuit and Cubicle Heater
31
Connecting the Control Cables
31
Control Cable Connection Procedure
32
Grounding the Outer Shields of the Control Cables at the Cabinet Entry
32
Routing the Control Cables Inside the Cabinet
34
Connecting Control Cabling
34
Installation Checklist
37
Start-Up
39
Contents of this Chapter
39
Safety
39
Before Start-Up
39
Adjusting Air Pressure of the Expansion Tank
40
About the Expansion Tank
40
Pressure Adjusting Procedure
40
Filling up the Cooling Circuit and Starting the Cooling Unit
41
Basic Settings in the Control Program
42
On-Load Settings
43
Maintenance
45
Safety
45
Maintenance Intervals
45
Adding Cooling Liquid
46
Draining the Cooling Unit
46
Storing the Cooling Unit
47
Checking the Quality of the Coolant
47
Cleaning and Drying the Leakage Detector
47
ACS880-1007LC-0070 Replacing the Pump Motor
48
ACS880-1007LC-0070 Replacing the Pump
51
ACS880-1007LC-0195 Replacing the Pump Motor
53
ACS880-1007LC-0195 Replacing the Pump
55
Program Features
57
What this Chapter Contains
57
Basics
57
Start/Stop Control, and Reset
57
Settings and Diagnostics
57
Pump Control
58
Basic Operation
58
Settings and Diagnostics
58
Alternation
58
Redundancy
58
Standby
59
Settings and Diagnostics
59
Delayed Cooling
59
Pressure Monitoring Functions
59
Operation of the Pressure Difference Monitoring Function
59
Settings and Diagnostics
60
Temperature Monitoring Functions
60
Leakage Monitoring Function
60
Miscellaneous
61
User Lock
61
Settings and Diagnostics
61
Parameters
63
Terms and Abbreviations
63
01 Actual Values
63
04 Warnings and Faults
64
06 Control and Status Words
66
07 System Info
67
20 LCU Control and Settings
67
31 Fault Functions
69
47 Data Storage
70
49 Panel Port Communication
70
Fieldbus Adapter (FBA)
71
51 FBA a Settings
76
52 FBA a Data in
78
53 FBA a Data out
79
54 FBA B Settings
79
55 FBA B Data in
81
56 FBA B Data out
82
60 DDCS Communication
82
61 D2D and DDCS Transmit Data
84
62 D2D and DDCS Receive Data
85
96 System
87
Fault Tracing
91
What this Chapter Contains
91
Safety
91
Indications
91
Warnings and Faults
91
Editable Messages
92
Warning/Fault History and Analysis
92
Event Logs
92
Factory Data Logger
92
Other Data Loggers
92
User Data Logger
92
Parameters that Contain Warning/Fault Information
92
QR Code Generation for Mobile Service Application
92
Warnings
93
Faults
96
Fieldbus Control through a Fieldbus Adapter
97
What this Chapter Contains
97
System Overview
97
Basics of the Fieldbus Control Interface
98
Control Word and Status Word
100
Debugging the Network Words
100
Actual Values
100
Setting up the Cooling Unit for Fieldbus Control
100
Internal Cooling Circuit
101
Contents of this Chapter
101
Applicability
101
Internal Cooling System
101
Connection to a Cooling Unit
102
Connection to an ACS880-1007LC Cooling Unit
102
Connection to a Custom Cooling Unit
103
General Requirements
103
Coolant Temperature Control
103
Filling up and Bleeding the Internal Cooling Circuit
103
Drive Line-Ups with an ACS880-1007LC Cooling Unit
103
Drive Line-Ups with a Custom Cooling Unit
103
Draining the Internal Cooling Circuit
104
Maintenance Intervals
105
Technical Data
105
Coolant Specification
105
Coolant Type
105
Temperature Limits
105
Pressure Limits
107
Cooling Circuit Materials
107
Technical Data
109
What this Chapter Contains
109
Nominal Cooling Power, Losses and Pressure Drop
109
Dimensions
109
Coolant Flow and Quantity
110
Pump and Motor Types, and Motor Ratings
110
Filling Pump
110
Fill/Drain/Bleed Hoses
110
Auxiliary Power Supply for the Control Circuits
110
Power Supply for the Cabinet Heater (Option +G300)
111
Flanges for Connecting the Piping
111
Ambient Conditions
111
Internal Cooling Circuit Data
111
External Cooling Circuit Data
111
Liquid Quality for Standard Heat Exchanger and Piping
111
Temperature and Pressure Limits
112
Recommended Pipe Size and Material
112
Materials
112
Compliance with the Pressure Equipment Directive (PED)
113
Disclaimers
113
Generic Disclaimer
113
Cybersecurity Disclaimer
113
Piping and Instrumentation Diagrams
115
Acs880-1007Lc-0070
116
ACS880-1007LC-0070 Component Designations
117
Acs880-1007Lc-0195
118
ACS880-1007LC-0195 Component Designations
119
Circuit Diagrams
121
What this Chapter Contains
121
ACS880-1007LC-0070 in Cabinet Line-Up
122
Dimension Drawings
129
What this Chapter Contains
129
Cable Entry (Bottom)
129
ACS880-1007LC-0070 in Cabinet Line-Up (at Right), External Cooling Circuit from Right
130
ACS880-1007LC-0070 Stand-Alone Cooling Unit, External Cooling Circuit from Right
131
ACS880-1007LC-0195 in Cabinet Line-Up (at Right), External Cooling Circuit from Right
132
ACS880-1007LC-0195 Stand-Alone Cooling Unit, External Cooling Circuit from Right
133
Further Information
135

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ABB ACS880-1007LC User Manual (136 pages)

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