Polaris TBM 200 LH Series Installation, Operation And Maintenance Manual
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Polaris TBM 200 LH Series Installation, Operation And Maintenance Manual

Polaris TBM 200 LH Series Installation, Operation And Maintenance Manual

Electro-submersible pump
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL
POLARIS - SERIES TBM 200 LH ( 8" ) - TYPE PHO / PBO / PVO
DOCUMENT NBR. :
PED-010
POLARIS SERIES TBM 200 LH ( 8" ) TYPE PHO / PBO / PVO
PUMP TYPE:
POLARIS PART NBR.:
HP / V / Hz / Poles:
INSULATION:
EXPLOSION PROOF:
EQUIPMENT OPTIONS:
POWER CABLE:
VITON MOTOR O-RINGS
VITON SEAL ELASTOMERS
"SEAL GUARD"
"SLURRY BOSS"
"MOTOR SENTRY"
SS MOTOR FLANGE
COAL TAR EPOXY
PUMP SERIAL NUMBER:
DATE:
CUSTOMER:
CUSTOMER P.O. NBR.
SHIPPED TO:
REVISION:
ELECTRO-SUBMERSIBLE PUMP
1
EFFECTIVE
DATE:
TBM 200 LH ( 8" ) TYPE (
700.200.05.
/
F
H
Y
N
ADDITIONAL
1of 29
08-24-2004
)
/
/
SUPER H
(FEET)

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Summary of Contents for Polaris TBM 200 LH Series

  • Page 1 1of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: POLARIS SERIES TBM 200 LH ( 8" ) TYPE PHO / PBO / PVO...

  • Page 2: Table Of Contents

    2of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: TABLE OF CONTENTS SECTION 1.0 INTRODUCTION SECTION 2.0 WARRANTIES SECTION 3.0...
  • Page 3 3of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: SECTION 6.0 OPERATION PRE START UP CHECK PUMP START UP...
  • Page 4 4of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: INTRODUCTION Your new Series TBM pump has been designed and manufactured to perform for many years with a minimum of maintenance.

  • Page 5: Warranties

    5of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: WARRANTIES Seller warrants that the products covered by this contract conform to applicable drawings and...

  • Page 6: Safety

    6of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: SAFETY Do not install the equipment other than in accordance with the instructions contained in this manual.

  • Page 7: Receiving Inspection

    7of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: INSTALLATION 4.1 RECEIVING INSPECTION The unit must be inspected immediately upon arrival and any irregularities and damages due to shipment must be reported to the carrier and POLARIS PUMPS.

  • Page 8: Used Pump Storage

    8of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: 4.2.2 USED PUMP STORAGE A used pump should be completely disassembled and all parts cleaned and inspected.

  • Page 9: Pump Set Up / Mounting

    9of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: PUMP SET UP / MOUNTING 4.5.1 CABLE AND CHAIN SUSPESION Pumps of SERIES TBM are fitted with integral lifting lugs sized to accommodate the dead weight of the pump assembly.

  • Page 10: Primary Seal Flush Piping

    10of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: 4.6.2 PRIMARY SEAL FLUSH The seal flush / cooling water to the outboard mechanical seal is automatically supplied if the pump is running.

  • Page 11: Electrical Installation

    11of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: ELECTRICAL INSTALLATION GENERAL Power supply and electrical work must be as per local and national codes. All wiring and installation of cables, relays, disconnects, etc., should be performed by qualified...

  • Page 12: Operation

    12of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: OPERATION PRE-START UP CHECK A pre-start up check should always be performed prior to putting your pump into service.

  • Page 13: Pump Start Up

    13of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: PUMP START UP Whenever possible, start the pump in clear liquid to prime discharge piping and/or hoses.

  • Page 14: Pump Shut Down

    14of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: PUMP SHUT DOWN Never stop the pump while pumping solids through the system. This will plug the piping.
  • Page 15 15of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: TROUBLE SHOOTING 6.4.1 FAULT TRACING To carry out fault tracing on electrical equipment, a multi-meter, test lamp and wiring diagram are required.
  • Page 16 16of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: FAULT SIGNAL AT THE STARTER, PUMP CAN BE STARTED MANUALLY Check for faulty level-control system components (start or high water sensors).
  • Page 17 17of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: PUMP IS EXPECTED TO STOP BUT KEEPS RUNNING If the pump has been running satisfactory and is capable of emptying the sump to the control stop level, check for leakage in discharge piping and connections.
  • Page 18 18of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: PUMP IS RUNNING WITH REDUCED FLOW This can be caused by either pump and / or system related problems.

  • Page 19: Wet End Installation

    19of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: WET END INSTALLATION Inspect and inventory all parts before you begin assembly. Clean all parts and remove protective coatings as required.
  • Page 20 20of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: TBM 200 LH - TYPE PHO Drawing A0207 and A0210 Apply "Never-Seize"...
  • Page 22 POLARIS PUMPS - SERIES TBM - 200 LH TYPE PHO A0210 (Rev.0) 1/2 ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151.200.05.00240 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101.012.05.00213...
  • Page 23 23of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: TBM 200 LH - TYPE PBO Drawing A0208 and A0211 Apply "Never-Seize"...
  • Page 25 POLARIS PUMPS - SERIES TBM - 200 LH TYPE PBO A0211 (Rev.0) 1/2 ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151.200.05.00240 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101.012.05.00213...
  • Page 26 26of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: TBM 200 LH - TYPE PVO Drawing A0209 and A0212 Apply "Never-Seize"...
  • Page 28 POLARIS PUMPS - SERIES TBM - 200 LH TYPE PVO A0211 (Rev.0) 1/2 ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151.200.05.00240 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101.012.05.00213...
  • Page 29 29of 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 REVISION: EFFECTIVE 08-24-2004 DATE: APPENDIX PUMP GENERAL ARRANGEMENT DRAWING, TBM 200 LH – PHO, PBO, PVO TBM 200 LH –...
  • Page 35 Application, Installation, and Operation Of ® Reliance Tandem Seal Single and ® Polyphase Duty Master Submersible Pump Motors UL Listed for Class I Groups C and D in Water or Sewage (Short Time Duty, 15 minutes in Air) A C MOTORS “Solutions You Can Trust”...
  • Page 36 TABLE OF CONTENTS Page RECEIVING AND HANDLING ..............INSTALLATION .

  • Page 37: Receiving And Handling

    RECEIVING AND HANDLING ACCEPTANCE required by UL on all motors 1 HP and larger listed Class I, Groups C and D. These devices Thoroughly inspect this equipment before are not recognized by UL for motors less than accepting shipment from the transportation 1 HP but are included by Reliance for additional company.

  • Page 38: Installation

    Horsepower requirements are a function of pump D. The above application notes do not make design, impeller size & head and flow conditions. allowance for: In gas operating time is a function of pit size, (a) The heat exchanger effect of the attached pump capacity, and flow conditions.
  • Page 39 STARTING by pounding as this will damage the seal. When removing impeller warm slightly with a torch CAUTION: Surface temperature of motor and pry impeller off evenly with either small enclosure may reach temperatures which can pry bars or a wheel puller. cause discomfort or injury to personnel acci dentally coming into contact with hot sur When the submersible pump motor leaves the...

  • Page 40: Maintenance

    MAINTENANCE With proper application and installation of 6. When replacement cable assembly monitoring devices, periodic inspection of motor required, order from Reliance Electric seals is not required. Should a malfunction occur Industrial Co. using motor identification the motor has been equipped with a moisture number.
  • Page 41 PROCEDURE ELECTRICAL REPAIRS 1. Loosen four bolts, securing lead cable CABLE connector (1), two complete turns. CONNECTOR 2. Attempt to break the cable connector seal thus relieving gas pressure within the motor. If gas pressure is not relieved loosen the bolts another turn and try again.
  • Page 42 Alternating Current Thermostats are automatic reset for use in a normally closed circuit where the thermostat is Volts Continuous Inrush connected in series with the holding coil of the Amperes Amperes magnetic starter. Thermostats provide Over Temperature Protection 2" in accordance with 110 120 NEMA MG 1 12.53.
  • Page 43 CONTROL SELECTION AND ORDERING FOR CHARLES F. WARRICK CO. CONTROLS Line voltages are nominal values and may be anywhere from nominal minus 15% to nominal plus 10%. TYPE 2800 XXX MOTOR MOISTURE DETECTOR CONTROL INSTALLATION Terminal pair 1 2 must be continuously energized from an A C supply line of electrical character All type 2800 XXX controls are identified by a istics shown on the data label.
  • Page 44 CONTACT OPERATION Normally open load contacts close and normally closed load contacts open when the sensor probes detect the influx of moisture within the A.C. SUPPLY motor. LINE TEST PROCEDURE A normally closed pushbutton and neon indicating lamp are provided as means of PRIMARY checking the moisture sensing components.
  • Page 45 STANDARD REPLACEMENT SEAL CROSS REFERENCE PURCHASING SPECIFICATIONS Crane Spring Part No. Type Type Code 64262 Seal Seat 12 A 1.250 T 21 Cup Ceramic BP1C1 1 15/16 1.875 47/64 1 1/16 1 1/2 1/16 1 7/16 2 3/16 12 B 1.500 T 21 Cup Ceramic...
  • Page 46 STANDARD REPLACEMENT SNAP RING CROSS REFERENCE Part No. Shaft Waldes 47174 5 Size Catalog Number Remarks 1.156 + .010 .050 ± .002 1 1/4 5108 125 H #420 Stainless - .015 1.387 + .010 .050 ± .002 1 1/2 5108 150 H #420 Stainless - .015 1.637 + .013...
  • Page 48 ENGINEERING STANDARD PROCEDURE 1of 2 IMPELLER INSTALLATION – TECH BULLETIN DOCUMENT NBR. : PED-016 REVISION: EFFECTIVE 09-26-2003 DATE: SCOPE: The purpose of this Engineering Standard Document is to define the procedure to be followed in installing the Impeller and Impeller Lock Screw. METHOD: –...
  • Page 49 ENGINEERING STANDARD PROCEDURE 2of 2 IMPELLER INSTALLATION – TECH BULLETIN DOCUMENT NBR. : PED-016 REVISION: EFFECTIVE 09-26-2003 DATE: – – Remove all oil or grease from Impeller Screw. Install O-rings onto Impeller Screw and Impeller Cap (Model PHO) or Shaft Adapter (Models PBO, PVO).
  • Page 50 ENGINEERING STANDARD PROCEDURE 1of 1 IMPELLER INSTALLATION – TECH BULLETIN DOCUMENT NBR. : PED-017 REVISION: EFFECTIVE 09-16-2003 DATE: SCOPE: Assembly Pre-Load / Bolt Torque requirements for Metric Fasteners of Grades A2-70 (304L) A4-70 (316L) and 8.8, for Sizes M4 to M20. METHOD: ASSEMBLY TORQUE / ASSEMBLY PRE-LOAD TIGHTENING TORQUE...

This manual is also suitable for:

Tbm 200 lh phoTbm 200 lh pboTbm 200 lh pvo

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