Polaris TBM 250 LH Series Installation, Operation And Maintenance Manual
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Polaris TBM 250 LH Series Installation, Operation And Maintenance Manual

Polaris TBM 250 LH Series Installation, Operation And Maintenance Manual

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INSTALLATION, OPERATION AND MAINTENANCE MANUAL
POLARIS - SERIES TBM 250 LH (10") - TYPE PHO / PBO / PVO
DOCUMENT NBR. :
A0456
POLARIS SERIES TBM 250 LH (10") TYPE PHO / PBO / PVO
REVISION:
ELECTRO-SUBMERSIBLE PUMP
PUMP TYPE:
POLARIS PART NBR.:
HP / V / Hz / Poles:
INSULATION:
EXPLOSION PROOF:
CONTINUOUS IN AIR
HIGH AMBIENT 90 Deg.C :
LOW AMBIENT -25 Deg.C :
EQUIPMENT OPTIONS:
IMPELLER TRIM:
POWER CABLE:
INTERNAL SLURRY SEAL
SLURRY BOSS
SLURRY BOSS QUENCH RING
LIGHT DUTY SLURRY SEAL
SEAL GUARD
WATER JET RING
WATER COOLING JACKET
COAL TAR EPOXY
®
DUROMAR
EPOXY
PUMP SERIAL NUMBER:
DATE:
CUSTOMER:
CUSTOMER P.O. NBR.
SHIPPED TO:
EFFECTIVE
2
DATE:
TBM 250 LH (10") TYPE (
700.200.05.
/
F
H
(
) mm (
TOTAL
(FEET)
1of 33
08-23-2011
)
/
/
) in.

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Summary of Contents for Polaris TBM 250 LH Series

  • Page 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 1of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: POLARIS SERIES TBM 250 LH (10") TYPE PHO / PBO / PVO...

  • Page 2: Table Of Contents

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 2of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: TABLE OF CONTENTS SECTION 1.0 INTRODUCTION SECTION 2.0 WARRANTIES SECTION 3.0 SAFETY SECTION 4.0...
  • Page 3 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 3of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: SECTION 6.0 OPERATION PRE START UP CHECK PUMP START UP PUMP SHUT DOWN TROUBLE SHOOTING SECTION 7.0...
  • Page 4 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 4of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: INTRODUCTION Your new Series TBM pump has been designed and manufactured to perform for many years with a minimum of maintenance.
  • Page 5 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 5of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: WARRANTIES Seller warrants that the products covered by this contract conform to applicable drawings and...
  • Page 6 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 6of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: SAFETY Do not install the equipment other than in accordance with the instructions contained in this manual.

  • Page 7: Receiving Inspection

    The unit must be inspected immediately upon arrival and any irregularities and damages due to shipment must be reported to the carrier and POLARIS PUMPS. A copy of this manual is included in the shipment. Put this manual a safe, accessible place for ready reference when required.

  • Page 8: Used Pump Storage

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 8of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: 4.2.2 USED PUMP STORAGE A used pump should be completely disassembled and all parts cleaned and inspected.

  • Page 9: Pump Set Up / Mounting

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 9of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: PUMP SET UP / MOUNTING 4.5.1 CABLE AND CHAIN SUSPESION Pumps of SERIES TBM are fitted with integral lifting lugs sized to accommodate the dead weight of the pump assembly.

  • Page 10: Primary Seal Flush Piping

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 10of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: 4.6.2 PRIMARY SEAL FLUSH Polaris pumps equipped with the standard, run dry capable internal slurry seal arrangement do not require an external seal flush or cooling.

  • Page 11: Electrical Installation

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL 11of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: ELECTRICAL INSTALLATION GENERAL Power supply and electrical work must be as per local and national codes. All wiring and installation of cables, relays, disconnects, etc., should be performed by qualified...
  • Page 12 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 12of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: OPERATION PRE-START UP CHECK A pre-start up check should always be performed prior to putting your pump into service.
  • Page 13 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 13of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: PUMP START UP Whenever possible, start the pump in clear liquid to prime discharge piping and/or hoses.
  • Page 14 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 14of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: PUMP SHUT DOWN Never stop the pump while pumping solids through the system. This will plug the piping.
  • Page 15 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 15of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: TROUBLE SHOOTING 6.4.1 FAULT TRACING To carry out fault tracing on electrical equipment, a multi-meter, test lamp and wiring diagram are required.
  • Page 16 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 16of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: FAULT SIGNAL AT THE STARTER, PUMP CAN BE STARTED MANUALLY Check for faulty level-control system components (start or high water sensors).
  • Page 17 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 17of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: PUMP IS EXPECTED TO STOP BUT KEEPS RUNNING If the pump has been running satisfactory and is capable of emptying the sump to the control stop level, check for leakage in discharge piping and connections.
  • Page 18 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 18of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: PUMP IS RUNNING WITH REDUCED FLOW This can be caused by either pump and / or system related problems.
  • Page 19 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 19of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: WET END INSTALLATION Inspect and inventory all parts before you begin assembly. Clean all parts and remove protective coatings as required.
  • Page 20 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 20of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: TBM 250 LH - TYPE PHO Drawing A0585 and A0588 Apply Never-Seize to the motor shaft end. Position Flinger Gasket (Item 060.2) onto shaft.
  • Page 21 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 21of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE A0456 08-23-2011 DATE: Hoist the Volute Casing (Item 102) into position and slide onto the motor side liner.
  • Page 23 POLARIS PUMPS - SERIES TBM - 250 LH TYPE PHO A0588 (Rev.1) ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151.200.05.00845 KIT, WET END - BASIC TBM 250 LH 719.83 1584.23 101.012.05.00837...
  • Page 24 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 24of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO A0456 08-23-2011 DOCUMENT NBR. : REVISION: EFFECTIVE DATE: TBM 250 LH - TYPE PBO Drawing A0586 and A0589 Apply Never-Seize to the motor shaft end. Position Flinger Gasket (Item 060.2) onto shaft.
  • Page 25 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 25of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO A0456 08-23-2011 DOCUMENT NBR. : REVISION: EFFECTIVE DATE: Apply Never-Seize to the adapter thread and screw on the Shaft Extension (Item 109).
  • Page 27 POLARIS PUMPS - SERIES TBM - 250 LH TYPE PBO A0589 (Rev.1) ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151.200.05.00845 KIT, WET END - BASIC TBM 250 LH 719.83 1584.23 101.012.05.00837...
  • Page 28 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 28of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO A0456 08-23-2011 DOCUMENT NBR. : REVISION: EFFECTIVE DATE: TBM 250 LH - TYPE PVO Drawing A0587 and A0590 Apply Never-Seize to the motor shaft end. Position Flinger Gasket (Item 060.2) onto shaft.
  • Page 29 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 29of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO A0456 08-23-2011 DOCUMENT NBR. : REVISION: EFFECTIVE DATE: Apply “Never-Seize” to the adapter thread and screw on the Shaft Extension (Item 109).
  • Page 31 POLARIS PUMPS - SERIES TBM - 250 LH TYPE PVO A0590 (Rev.1) ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151.200.05.00845 KIT, WET END - BASIC TBM 250 LH 719.83 1584.23 101.012.05.00837...
  • Page 32 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 32of 33 POLARIS - SERIES TBM 250 LH (10”) - TYPE PHO / PBO / PVO A0456 08-23-2011 DOCUMENT NBR. : REVISION: EFFECTIVE DATE: APPENDIX PUMP GENERAL ARRANGEMENT DRAWING, TBM 250 LH – PHO, PBO, PVO...
  • Page 38 AC Submersible Pump Motors Installation & Operating Manual 4/09 MN414...
  • Page 39 Any trademarks used in this manual are the property of their respective owners.
  • Page 40 Table of Contents Section 1 General Information ................1−1 Overview .
  • Page 41 Section 1 General Information ii Table of Contents MN414...
  • Page 42 Section 1 General Information Overview This manual contains general procedures that apply to BaldorSReliance Motor products. Be sure to read and understand the Safety Notice statements in this manual. For your protection, do not install, operate or attempt to perform maintenance procedures until you understand the Warning and Caution statements.
  • Page 43 Section 1 General Information Safety Notice Continued Pacemaker danger − Magnetic and electromagnetic fields in the vicinity of current carrying WARNING: carrying conductors and permanent magnet motors can result result in a serious health hazard to persons with cardiac pacemakers, metal implants, and hearing aids. To avoid risk, stay way from the area surrounding a permanent magnet motor.
  • Page 44 Section 2 Installation & Operation Overview Installation should conform to the National Electrical Code as well as local codes and practices. All BaldorSReliance Submersible Pump Motors Include thermal devices as standard. Normally, there are four conditions during which a submersible sewage pump may be operated in gases or vapors.
  • Page 45 WARNING: Do not touch electrical connections before you first ensure that power has been disconnected. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the installation, operation and maintenance of this equipment. WARNING: The Adjustable Speed Controller may apply hazardous voltages to the motor leads after power to the controller has been turned off.
  • Page 46 Grounding In the USA consult the National Electrical Code, Article 430 for information on grounding of motors and generators, and Article 250 for general information on grounding. In making the ground connection, the installer should make certain that there is a solid and permanent metallic connection between the ground point, the motor or generator terminal housing, and the motor or generator frame.
  • Page 47 Moisture Protection The submersible moisture protection system consists of the non−wicking cable cap assembly and the dual moisture sensing probes. The cable cap assembly prevents moisture from wicking through the cable assembly even when the cable jacket has been punctured. Dual moisture sensing probes (Warrick type) extend into the oil chamber located between the tandem mechanical seals.
  • Page 48 Installation (for reference only) Note: Since changes occur, always refer to installation and connection documentation from the manufacturer and follow their procedures. All type 2800−XXX controls are identified by a specific component number which follows the format 2800−XXX where the X’s are replaced by numbers and letters indicative of the A−C supply line voltage and frequency, contact configuration and enclosure.
  • Page 49 Section 1 General Information WARNING: Surface temperatures of motor enclosures may reach temperatures which can cause discomfort or injury to personnel accidentally coming into contact with hot surfaces. Protection should be provided by the user to protect against accidental contact with hot surfaces. Failure to observe this precaution could result in bodily injury.
  • Page 50 Baldor District Offices...
  • Page 51 BALDOR ELECTRIC COMPANY World Headquarters P.O. Box 2400 Fort Smith, AR 72901−2400 (479) 646−4711 Fax (479) 648−5792 www.baldor.com © 2009 Baldor Electric Company All rights reserved. Printed in USA MN414 4/09...
  • Page 52 ENGINEERING STANDARD PROCEDURE 1of 2 IMPELLER INSTALLATION – TECH BULLETIN DOCUMENT NBR. : REVISION: EFFECTIVE A0431 09-26-2003 DATE: SCOPE: The purpose of this Engineering Standard Document is to define the procedure to be followed in installing the Impeller and Impeller Lock Screw. METHOD: –...
  • Page 53 ENGINEERING STANDARD PROCEDURE 2of 2 IMPELLER INSTALLATION – TECH BULLETIN DOCUMENT NBR. : REVISION: EFFECTIVE A0431 09-26-2003 DATE: – – Remove all Oil or Grease from Impeller Screw. Install O-Rings onto Impeller Screw and Impeller Cap (Model PHO) or Shaft Adapter (Models PBO, PVO).
  • Page 54 ENGINEERING STANDARD PROCEDURE 1of 1 FASTENER TORQUE – TECH BULLETIN DOCUMENT NBR. : REVISION: EFFECTIVE A0432 01-17-2006 DATE: SCOPE: Assembly Pre-Load / Bolt Torque requirements for Metric Fasteners of Grades A2-70 (304L) A4-70 (316L) and 8.8, for Sizes M4 to M20. METHOD: ASSEMBLY TORQUE / ASSEMBLY PRE-LOAD TIGHTENING TORQUE...

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