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INSTALLATION, OPERATION AND MAINTENANCE MANUAL
POLARIS - SERIES TBM 200 LH ( 8" ) - TYPE PHO / PBO / PVO
DOCUMENT NBR. :
PED-010
POLARIS SERIES TBM 200 LH ( 8" ) TYPE PHO / PBO / PVO
PUMP TYPE:
POLARIS PART NBR.:
HP / V / Hz / Poles:
INSULATION:
EXPLOSION PROOF:
EQUIPMENT OPTIONS:
POWER CABLE:
VITON MOTOR O-RINGS
VITON SEAL ELASTOMERS
"SEAL GUARD"
"SLURRY BOSS"
"MOTOR SENTRY"
SS MOTOR FLANGE
COAL TAR EPOXY
PUMP SERIAL NUMBER:
DATE:
CUSTOMER:
CUSTOMER P.O. NBR.
SHIPPED TO:
REVISION:
ELECTRO-SUBMERSIBLE PUMP
1
EFFECTIVE
DATE:
TBM 200 LH ( 8" ) TYPE (
700.200.05.
/
F
H
Y
N
ADDITIONAL
1of 29
08-24-2004
)
/
/
SUPER H
(FEET)
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Related Manuals for Polaris TBM 200 LH Series
Summary of Contents for Polaris TBM 200 LH Series
- Page 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 POLARIS SERIES TBM 200 LH ( 8" ) TYPE PHO / PBO / PVO PUMP TYPE: POLARIS PART NBR.:...
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Page 2: Table Of Contents
INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 SECTION 1.0 INTRODUCTION SECTION 2.0 WARRANTIES SECTION 3.0 SAFETY SECTION 4.0 MECHANICAL INSTALLATION RECEIVING INSPECTION STORAGE 4.2.1... - Page 3 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 SECTION 6.0 OPERATION PRE START UP CHECK PUMP START UP PUMP SHUT DOWN TROUBLE SHOOTING SECTION 7.0...
- Page 4 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 INTRODUCTION Your new Series TBM pump has been designed and manufactured to perform for many years with a minimum of maintenance.
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Page 5: Warranties
INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 WARRANTIES Seller warrants that the products covered by this contract conform to applicable drawings and... -
Page 6: Safety
INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 SAFETY Do not install the equipment other than in accordance with the instructions contained in this manual. -
Page 7: Receiving Inspection
INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 INSTALLATION 4.1 RECEIVING INSPECTION The unit must be inspected immediately upon arrival and any irregularities and damages due to shipment must be reported to the carrier and POLARIS PUMPS. -
Page 8: Used Pump Storage
INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 4.2.2 USED PUMP STORAGE A used pump should be completely disassembled and all parts cleaned and inspected. -
Page 9: Pump Set Up / Mounting
INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 PUMP SET UP / MOUNTING 4.5.1 CABLE AND CHAIN SUSPESION Pumps of SERIES TBM are fitted with integral lifting lugs sized to accommodate the dead weight of the pump assembly. -
Page 10: Primary Seal Flush Piping
INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 4.6.2 PRIMARY SEAL FLUSH The seal flush / cooling water to the outboard mechanical seal is automatically supplied if the pump is running. -
Page 11: Electrical Installation
INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 ELECTRICAL INSTALLATION GENERAL Power supply and electrical work must be as per local and national codes. All wiring and installation of cables, relays, disconnects, etc., should be performed by qualified... - Page 12 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 OPERATION PRE-START UP CHECK A pre-start up check should always be performed prior to putting your pump into service.
- Page 13 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 PUMP START UP Whenever possible, start the pump in clear liquid to prime discharge piping and/or hoses.
- Page 14 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 PUMP SHUT DOWN Never stop the pump while pumping solids through the system. This will plug the piping.
- Page 15 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 TROUBLE SHOOTING 6.4.1 FAULT TRACING To carry out fault tracing on electrical equipment, a multi-meter, test lamp and wiring diagram are required.
- Page 16 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 FAULT SIGNAL AT THE STARTER, PUMP CAN BE STARTED MANUALLY Check for faulty level-control system components (start or high water sensors).
- Page 17 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 PUMP IS EXPECTED TO STOP BUT KEEPS RUNNING If the pump has been running satisfactory and is capable of emptying the sump to the control stop level, check for leakage in discharge piping and connections.
- Page 18 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 PUMP IS RUNNING WITH REDUCED FLOW This can be caused by either pump and / or system related problems.
- Page 19 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 WET END INSTALLATION Inspect and inventory all parts before you begin assembly. Clean all parts and remove protective coatings as required.
- Page 20 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 TBM 200 LH - TYPE PHO Apply "Never-Seize" to the motor shaft end. Position Flinger Gasket (Item 060.2) onto shaft.
- Page 22 POLARIS PUMPS - SERIES TBM - 200 LH TYPE PHO ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION 151.200.05.00240 KIT, WET END - BASIC 101.012.05.00213 IMPELLER 102.012.05.00215 CASING 103.012.05.00217 110.082.05.00228 FLINGER 112.056.05.00231 113.052.05.00235 041.1 041.200.05.00260 KIT, FASTENER 040.1 040.084.00.00254 FASTENER 040.2 040.084.00.00255...
- Page 23 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 TBM 200 LH - TYPE PBO Apply "Never-Seize" to the motor shaft end. Position Flinger Gasket (Item 060.2) onto shaft.
- Page 25 POLARIS PUMPS - SERIES TBM - 200 LH TYPE PBO ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION 151.200.05.00240 KIT, WET END - BASIC 101.012.05.00213 IMPELLER 102.012.05.00215 CASING 103.012.05.00217 LINER 110.082.05.00228 FLINGER 112.056.05.00231 STAND 113.052.05.00235 041.1 041.200.05.00260 KIT, FASTENER 040.1 040.084.00.00254 FASTENER 040.2...
- Page 26 INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 TBM 200 LH - TYPE PVO Apply "Never-Seize" to the motor shaft end. Position Flinger Gasket (Item 060.2) onto shaft.
- Page 28 POLARIS PUMPS - SERIES TBM - 200 LH TYPE PVO ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION 151.200.05.00240 KIT, WET END - BASIC 101.012.05.00213 IMPELLER 102.012.05.00215 CASING 103.012.05.00217 LINER 110.082.05.00228 FLINGER 112.056.05.00231 STAND 113.052.05.00235 041.200.05.00260 KIT, FASTENER 041.1 040.1 040.084.00.00254 FASTENER 040.2...
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Page 29: Duty Master Submersible Motors (Section 8.2)
INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : PED-010 APPENDIX PUMP GENERAL ARRANGEMENT DRAWING, TBM 200 LH – PHO, PBO, PVO TBM 200 LH – 40 / 50 / 60 HP MOTOR TBM 200 LH –... - Page 35 A C MOTORS Application, Installation, and Operation Of ® Reliance Tandem Seal Single and Polyphase Duty Master Submersible Pump Motors UL Listed for Class I Groups C and D in Water or Sewage (Short Time Duty, 15 minutes in Air) Instruction Manual B 3629 12 April, 1996 ®...
- Page 37 Outer shaft seal must be in liquid when motor is operated, whether motor is submerged or in air. Seals cannot be run in a dry environment without a significant reduction in seal life. If seal is to be run in a dry environment, a special design seal must be supplied.
- Page 38 Horsepower requirements are a function of pump design, impeller size & head and flow conditions. In gas operating time is a function of pit size, pump capacity, and flow conditions. Only the pump manufacturer can insure that the pump motor is properly applied for continuous in gas or vapor operation.
- Page 39 by pounding as this will damage the seal.
- Page 40 MOTOR MAY CONTAIN GAS UNDER PRESSURE DUE TO HIGH TEMPERA- TURES FROM OPERATION WITHOUT BEING SUBMERGED. DISASSEMBLY MAY CAUSE BODILY INJURY. FOR ASSIS- TANCE CONTACT A RELIANCE OFFICE.
- Page 41 MOTOR MAY CONTAIN GAS UNDER PRESSURE DUE TO HIGH TEMPERA- TURES FROM OPERATION WITHOUT BEING SUBMERGED. DISASSEMBLY MAY CAUSE BODILY INJURY. FOR ASSIS- TANCE CONTACT A RELIANCE OFFICE.
- Page 42 MOTOR CONTROLLER MAY HAVE AUTO- MATIC OR MANUAL OVERLOAD RESET. DISCONNECT ALL POWER LEADS TO MOTOR WHEN PERFORMING ANY WORK ON MOTOR OR DRIVEN EQUIPMENT. MANUAL, MOMENTARY START SWITCH IS REQUIRED TO PREVENT AU- TOMATIC RESTART OF MOTOR WHEN THERMOSTAT RESETS.
- Page 46 1.156 + .010 .050 ± .002 - .015 1.387 + .010 .050 ± .002 - .015 1.637 + .013 .062 ± .003 - .020 1.850 + .013 .062 ± .003 - .020 2.081 + .015 .078 ± .003 - .025 2.543 + .015 .093 ±...
- Page 48 ENGINEERING STANDARD PROCEDURE IMPELLER INSTALLATION – TECH BULLETIN DOCUMENT NBR. : PED-016 SCOPE: The purpose of this Engineering Standard Document is to define the procedure to be followed in installing the Impeller and Impeller Lock Screw. METHOD: ADDED250LH CHANGE DESCRIPTION REVISION: –...
- Page 49 ENGINEERING STANDARD PROCEDURE IMPELLER INSTALLATION – TECH BULLETIN DOCUMENT NBR. : PED-016 ADDED250LH CHANGE DESCRIPTION REVISION: – – Remove all oil or grease from Impeller Screw. Install O-rings onto Impeller Screw and Impeller Cap (Model PHO) or Shaft Adapter (Models PBO, PVO). Insert Impeller Screw and apply Thread Locker to the Impeller Screw and shaft-end internal t Use Devcon...
- Page 50 ENGINEERING STANDARD PROCEDURE IMPELLER INSTALLATION – TECH BULLETIN DOCUMENT NBR. : PED-017 SCOPE: Assembly Pre-Load / Bolt Torque requirements for Metric Fasteners of Grades A2-70 (304L) A4-70 (316L) and 8.8, for Sizes M4 to M20. METHOD: SIZE CLASS ABOVE TORQUE / PRE-LOAD VALUES ARE BASED ON A COEFFICIENT OF FRICTION OF 0.14 (Anti-seize Lubricant) ADDED250LH CHANGE DESCRIPTION REVISION:...