ABB ACS860-904 Hardware Manual

Regenerative rectifier modules

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ABB INDUSTRIAL DRIVES

ACS860-904 regenerative rectifier modules

Hardware manual

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Summary of Contents for ABB ACS860-904

Page 1 — ABB INDUSTRIAL DRIVES ACS860-904 regenerative rectifier modules Hardware manual...
Page 3 ACS860-904 regenerative rectifier modules Hardware manual Table of contents 4. Cabinet construction 5. Electrical installation 7. Start-up 3ABD00069489 Rev A EFFECTIVE: 2023-10-15...
Page 5: Table Of Contents
Table of contents 5 Table of contents 1 Introduction to the manual Contents of this chapter ............... . Applicability .
Page 6 ACS860-904 configurations in generic enclosures ........
Page 7 Table of contents 7 6 Installation checklist Contents of this chapter ............... . Checklist .
Page 8 8 Table of contents L-filters ....................L-filters (+C183+C188) .
Page 9 Table of contents 9 DC connection data ................Control unit connection data .
Page 10 10 Table of contents AF190-30-22-13 ................AF1250-30-22-70 .
Page 11 Table of contents 11 Frame 1×R8i –DOL fan transformer(sheet 110a) ......... . . Frame 4×R8i –...
Page 13: Introduction To The Manual
Introduction to the manual Contents of this chapter This chapter gives basic information on the manual. Applicability The manual is applicable to the ACS860-904 regenerative rectifier modules for user-defined cabinet installations. Safety instructions Obey all safety instructions delivered with the drive.
Page 14: Categorization By Frame Size And Option Code
The module size can be identified from the basic code visible on the type designation label, for example, ACS860-904-0600A-3 where 0600A is the module size. The option codes of the module are listed after the plus sign (option + E205).
Page 15: Related Documents
Introduction to the manual 15 Term Description Regenerative rectifier Rectifier bridge and related components enclosed in a metal frame or enclos- module ure. Intended for cabinet installation. Regenerative rectifier Regenerative rectifier modules under control of one control unit, and related unit components Regenerative rectifier unit...
Page 16 Installation frames for ACS880 multidrive modules hardware manual 3AXD50000010531 Manuals and quick guides for I/O extension modules, fieldbus adapters, safety functions modules, etc. www.abb.com/drives/documents for all manuals on the Internet. You can find all documentation related to the multidrive modules on the Internet at...
Page 17: Operation Principle And Hardware Description
Contents of this chapter This chapter describes how the regenerative rectifier unit works and also the hardware of the ACS860-904 regenerative rectifier module Operation principle The regenerative rectifier unit (RRU) consists of one rectifier module (R8i) or more rectifier modules (n×R8i) and an L-filter. Each R8i module consists of six IGBT components and six diodes connected in anti-parallel.
Page 18: Simplified Main Circuit Diagram
The IGBTs of the regenerative rectifier unit are switched, conducting only once during each network voltage half-cycle, which is comparable to a 6-pulse diode supply unit. This reduces switching losses and allows higher power ratings for the power module. Because the IGBTs can be switched off at any time, RRU –...
Page 19: Overview Diagram Of The Drive System
Operation principle and hardware description 19 Operation principle and hardware description 19 Overview diagram of the drive system Overview diagram of the drive system The following figure shows a simplified diagram of a common DC bus drive system. The following figure shows a simplified diagram of a common DC bus drive system. AC supply Description Input AC fuses [F1.x]...
Page 20: Single-Line Circuit Diagrams Of The Rectifier Unit
20 Operation principle and hardware description Single-line circuit diagrams of the rectifier unit The following figures are examples of possible regenerative rectifier unit configurations.
Page 21: Frame 1×R8I
The following figure shows a connection example of a rectifier unit with one frame R8i module. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the customer can order the components from ABB or if the customer needs to acquire them separately. Cubicle...
Page 22: Frame 2×R8I
R8i modules (2×R8i) in generic enclosure. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the customer can order the components from ABB or if the customer needs to acquire them separately.
Page 23: Frame 4×R8I
R8i modules (4×R8i) in a generic enclosure. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the customer can order the components from ABB or if the customer needs to acquire them separately.
Page 24: Hardware Of The Regenerative Rectifier And L-Filter Modules
24 Operation principle and hardware description Hardware of the regenerative rectifier and L-filter modules Frame R8i modules are used in single or parallel configurations. R8i modules run on wheels, and can easily be removed from the cubicle for cable installation or service. A direct-on-line fan is used in the regenerative rectifier module as standard.
Page 25 BCU control unit. It is not allowed to use the 24 V DC output on terminal X53 for any other purpose than for powering the BCU control unit. If the unit consists of parallel-connected R8i modules, ABB recommends to use an external 24 V DC supply to power the BCU control unit.
Page 26 26 Operation principle and hardware description Connectors X51, X52, X53 DIL OUT DIL signal forwarding output DIL OUT to next inverter module (if present) DIL IN DIL signals from BCU control DIL IN unit 24V OUT 24 V DC output (for BCU con- 24V OUT trol unit)
Page 27: L-Filter Module (Bl-1X-X)
Operation principle and hardware description 27 L-filter module (BL-1x-x) L-filter module, front L-filter module, back Input (AC) connection Output (AC) connection Handle Wheels Terminal block [X30] (power supply for module DOL fan, option +C188 and heating element, option +C183; module thermal cutoff circuit) Fiber optic connections and LEDs of the BDFC board Type designation label The unpainted grounding point (PE)
Page 28 28 Operation principle and hardware description Connectors X30 +C183: Heating element N (230 V AC) +C183: Heating element L (230 V AC) Not in use TP2, thermal cutoff circuit TP1, thermal cutoff circuit Not in use Not in use +C188: DOL fan N (230 V AC) +C188: DOL fan L (230 V AC)
Page 29: L-Filter Module (Bl-2X-X)
Operation principle and hardware description 29 L-filter module (BL-2x-x) L-filter module, front L-filter module, back Input (AC) connection Output (AC) connection Handle Wheels Terminal block [X30] (power supply for module DOL fan, option +C188 and heating element, option +C183; module thermal cutoff circuit) Fiber optic connections and LEDs of the BDFC board Type designation label The unpainted grounding point (PE)
Page 30 30 Operation principle and hardware description Connectors X30 +C183: Heating element N (230 V AC) +C183: Heating element L (230 V AC) Not in use TP2, thermal cutoff circuit TP1, thermal cutoff circuit Not in use +C188: DOL fan W +C188: DOL fan V 400 V AC +C188: DOL fan U...
Page 31: Control Interfaces
Operation principle and hardware description 31 Control interfaces With rectifier unit control interfaces it is possible to: • control the unit through the control panel and fieldbus • read the status information through the control panel, fieldbus and relay output •...
Page 32 32 Operation principle and hardware description Analog and digital I/O extension modules and Control panel. fieldbus communication modules can be in- serted into slots 1 and 2. Memory unit. Fiber optic links to power modules. Slot 4 for RDCO-0x. Ethernet port. Not in use. Terminal blocks.
Page 33: Rectifier Unit Control Devices
Operation principle and hardware description 33 Rectifier unit control devices Main disconnecting device ￭ You must equip the supply unit with a main disconnecting device. For example, you can use a main switch-disconnector [Q1.1] or a withdrawable main circuit breaker [Q1]. With this switch, you can isolate the main circuit of the drive from the power line.
Page 34: Control Panel
34 Operation principle and hardware description Control panel ￭ The control panel is the user interface of the unit. With the control panel, you can: • start and stop the unit • view and reset the fault and warning messages, and view the fault history •...
Page 35: Type Designation Labels
Operation principle and hardware description 35 Type designation labels Type designation labels of the regenerative rectifier module ￭ Each regenerative rectifier module has type designation labels attached to it. The type designation stated on the labels contains information on the specifications and configuration of the unit.
Page 36: Type Designation Label Of The L-Filter Module
36 Operation principle and hardware description Type designation label of the L-filter module ￭ Each L-filter module has a type designation label attached to it. Quote the complete type designation and serial number when contacting technical support on the subject of individual L-filter modules. An example label is shown below.
Page 37: Type Designation Key Of The L-Filter Module
Operation principle and hardware description 37 CODE DESCRIPTION E205 Internal d u /d t filtering. H354 Pedestal option for R8i module R700 English R712 Chinese (default) Type designation key of the L-filter module ￭ The designation code of the L-filter is divided in subcodes: •...
Page 39: Moving And Unpacking The Module
Moving and unpacking the module 39 Moving and unpacking the module Contents of this chapter This chapter gives basic information on moving, unpacking and lifting the modules. WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.
Page 40: Lifting The Unpacked Modules
40 Moving and unpacking the module Lifting the unpacked modules Lift the unpacked module only by its lifting eyes. Moving the unpacked modules WARNING! For general safety instructions for moving the module, see ACS860 multidrive cabinets and modules safety instructions (3AXD50000034060 [English]).
Page 41: Cabinet Construction
The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.
Page 42: Cabinet Configuration Overview
42 Cabinet construction Cabinet configuration overview ACS860-904 configurations in generic enclosures ￭ The following figures show examples of ACS860-904 configurations that can be 2×R8i, 2×R8i, installed in a generic enclosure. 1×R8i 4×R8i alternative 1 alternative 2 2×R8i, 2×R8i, 4×R8i 1×R8i...
Page 43: Installation Examples
Internet. Go to https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content. If needed, contact your local ABB representative. The example includes also cabinet assembly drawings that show each stage listed in the table. More detailed steps of each stage are described in the kit-specific assembly drawings.
Page 44: 1×R8I Module In 600 Mm Wide Generic Enclosure
44 Cabinet construction 1×R8i module in 600 mm wide generic enclosure ￭ Parts to be installed Parts to be installed Instruction code Kit code Kit ordering code Module installation parts 3AXD50000013903 A-6-8-328 3AXD50000013842 AC busbars and quick connector 3AXD50000013902 A-6-8-146 3AXD50000013790 A-468-8-100 3AUA0000119227...
Page 45: Kits For 1×R8I Module In 600 Mm Wide Generic Enclosure
Cabinet construction 45 Kits for 1×R8i module in 600 mm wide generic enclosure...
Page 46 46 Cabinet construction...
Page 47: 2×R8I Modules In 800 Mm Wide Generic Enclosure
Cabinet construction 47 2×R8i modules in 800 mm wide generic enclosure ￭ Parts to be installed Parts to be installed Instruction code Kit code Kit ordering code Module installation parts 3AXD50000013143 A-6-8-328 3AXD50000013842 AC busbars and quick connector 3AXD50000013187 A-6-8-146 3AXD50000013790 A-468-8-100 3AUA0000119227...
Page 48: Kits For 2×R8I Modules In 800 Mm Wide Enclosure Generic Enclosure
48 Cabinet construction Kits for 2×R8i modules in 800 mm wide enclosure generic enclosure...
Page 49 Cabinet construction 49...
Page 51: Electrical Installation
[English]). Note: The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive system may experience...
Page 52: Electrical Safety Precautions
52 Electrical installation Electrical safety precautions These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 53: General Notes
Electrical installation 53 voltage can remain charged for a long time after the drive power-off. The measurement discharges the voltage. • Make sure that the voltage between the drive DC terminals (UDC+ and UDC-) and the grounding (PE) terminal is zero. In cabinet-built drives, measure between the drive DC busbars (+ and -) and the grounding (PE) busbar.
Page 54: Checking The Compatibility With It (Ungrounded) Systems
The RFI filter is not suitable for use in IT (ungrounded) systems. Disconnect the filter before connecting the drive to the supply network. For instructions on how to do this, contact your local ABB representative. WARNING! If a drive with an RFI filter is installed on an IT system (an ungrounded power system), the system will be connected to earth potential through the filter capacitors of the drive.
Page 55: Connection Diagram (Frame 2×R8I)
Electrical installation 55 Connection diagram (frame 2×R8i) ￭ Incoming cubicle Rectifier cubicle L-filter Regenerative rectifier modules Components for charging circuit Notes: Use a separate PE conductor in addition if the conductivity of the shield does not meet the requirement for the PE conductor. See ACS860 multidrive cabinets and modules Electrical planning instructions (3AXD50000034058 [English]).
Page 56: Connection Diagram (Frame 4×R8I)
56 Electrical installation Connection diagram (frame 4×R8i) ￭ Incoming cubicle Rectifier cubicle L-filters Regenerative rectifier modules Components for charging circuit Notes: Use a separate PE conductor in addition if the conductivity of the shield does not meet the requirement for the PE conductor. See ACS860 multidrive cabinets and modules Electrical planning instructions (3AXD50000034058 [English]).
Page 57: Connection Procedure (Frame R8I)
Electrical installation 57 Connection procedure (frame R8i) ￭ WARNING! Obey the safety instructions given in ACS860 multidrive cabinets and modules safety instructions (3AXD50000034060 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 58 58 Electrical installation Note: The connection to ground merely through the mounting screws and the cabinet chassis is not always good enough. To make sure the continuity of the protective bonding circuit, you can connect the modules to the cabinet PE busbar with a copper busbar or cable.
Page 59: Connecting The L-Filter
If the overheating protection is removed with parameter settings, the filter may be damaged permanently or cause a fire. WARNING! Use the L-filter only with an ACS860-904 regenerative rectifier module. Use the filter only with a rectifier module of an appropriate frame size. See the L-filter table in Ordering information.
Page 60: Internal Circuit Diagrams For L-Filters
60 Electrical installation Internal circuit diagrams for L-filters ￭ BL-1x-x...
Page 61: Bl-2X-X
Electrical installation 61 BL-2x-x...
Page 62: Main Contactor
Installing the charging circuit The cabinet builder must install and connect the charging circuit. For connections, see the example circuit diagrams. Consult ABB for more information on the components and wirings needed. Activate and tune the charging function in the control program. For information on tuning the parameters, see the firmware manual.
Page 63: Connecting The Control Cables
Electrical installation 63 For more information on connecting power supply for the control unit, see: • Hardware of the regenerative rectifier and L-filter modules (page 24), • Connectors X51...X53, X55 (page 25) • Control unit (page 101) • Power supply for the control unit (XPOW) (page 134) Connecting the control cables Default I/O connection diagrams ￭...
Page 64: Module Fiber Optic Connectors (Frame R8I)
64 Electrical installation Run the cables to the appropriate terminals. Wherever possible: • Use the existing cable trunking in the cabinet. • Use sleeving wherever the cables are laid against sharp edges. • Tie the cables to provide strain relief. Cut the cables to suitable length.
Page 65: Connecting A Pc
Electrical installation 65 The following figures show example fiber optic connections related to fan control. Direct-on-line cooling fan in regenerative rectifier module (R8i) and L-filter module 400 V AC 230 V AC BL-1X-X BINT-12 Contactor Contactor BDFC-01 Fan unit Fan unit Note: Connection between BINT board and ZPOW board in the module is ready-made at the factory.
Page 66: Installing Option Modules
66 Electrical installation USB connected Stop Start Loc/Rem Start Stop Loc/Rem Installing option modules WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Pay attention to the free space required by the cabling or terminals coming to the option modules.
Page 67 Electrical installation 67 Connect the wiring to the module. Obey the instructions given in the documentation of the module. If you need to remove the option module after it has been installed into the drive, use a suitable tool (e.g. small pliers) to carefully pull out the lock.
Page 69: Installation Checklist
Installation checklist 69 Installation checklist Contents of this chapter This chapter contains a checklist for the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person. WARNING! Obey the safety instructions of the drive.
Page 70 70 Installation checklist Make sure that … The cooling air can flow freely in and out of the drive. Air recirculation inside the cabinet is not possible (air baffle plates are installed, or there is another air guiding solution). If the drive is connected to a network other than a symmetrically grounded TN-S system: You have done all the required modifications (for example, you may need to disconnect the EMC filter or ground-to-phase varistor).
Page 71 Installation checklist 71 Make sure that … The area in front of the drive is clean: the drive cooling fan cannot draw any dust or dirt inside. The terminal box cover of the motor is in place. Cabinet shrouds are in place and doors are closed. The motor and the driven equipment are ready for power-up.
Page 73: Start-Up
Contents of this chapter This chapter describes the start-up procedure of the regenerative rectifier unit. The instructions are valid for the example rectifier unit with ACS860-904 rectifier modules. The underlined tasks are needed for certain cases only. The default device designations (if any) are given in square brackets, for example, main contactor [Q2].
Page 74: Start-Up Procedure
74 Start-up Start-up procedure Tasks Safety WARNING! Obey the safety instructions during the start-up procedure. See ACS860 multidrive cabinets and modules safety instructions (3AXD50000034060 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 75 Start-up 75 Tasks Make sure that both channels of the DIL terminal block X52 of the rectifier module are connected with jumper wires to 24 V DC output of terminal block X53. Powering up the regenerative rectifier unit Make sure that it is safe to connect voltage. Make sure that: •...
Page 76: Switching The Unit Off
76 Start-up Tasks Close the charging circuit switch [Q3]. Turn the operating switch [S21] to on (1) position to activate the Run enable signal and close the main contactor [Q2]. On-load checks Check that the rectifier module cooling fan rotates freely in the right direction. Validate the operation of safety functions (for example, emergency stop).
Page 77: Maintenance
Contents of this chapter This chapter instructs how to maintain the regenerative rectifier module and how to interpret its fault indications. The information is valid for ACS860-904 regenerative rectifier modules and example cabinet installations of the modules. Note: The instructions do not cover all possible cabinet constructions.
Page 78: Recommended Maintenance Intervals After Start-Up
Other useful tasks Cleaning IP22 and IP42 air inlet and outlet meshes Checking tightness of cable and busbar terminals. Tightening if needed. Checking ambient conditions (dustiness, corrosion, temperat- ure) Cleaning heatsinks of rectifier module ABB SACE main circuit breaker maintenance...
Page 79: Maintenance Timers And Counters
• Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. • Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.
Page 80: Power Connections
See the firmware manual for the actual signal which indicates the running time of the cooling fan. Reset the running time signal after fan replacement. Replacement fans are available from ABB. Do not use other than ABB-specified spare parts. Replacing R8i module cooling fan ￭...
Page 81 Maintenance 81 Disconnect the fan wire from the fan unit. 10. Remove the screws of the fan. 11. Install a new fan in reverse order.
Page 82: Replacing The Circuit Board Compartment Fan
82 Maintenance Replacing the circuit board compartment fan ￭ Frame R8i modules are equipped with a fan blowing air through the circuit board compartment. The fan is accessible from the front of the module. WARNING! Obey the safety instructions given in ACS860 multidrive cabinets and modules safety instructions (3AXD50000034060 [English]).
Page 83 Maintenance 83 Put the fan onto the threaded studs on the fan holder with the airflow direction arrow pointing towards the fan holder. Install and tighten the four nuts removed earlier. 10. Connect the fan cable. 11. Align and push the fan holder into the module. 12.
Page 84: Replacing The Fan Of The L-Filter (Bl-1X-X)
84 Maintenance Replacing the fan of the L-filter (BL-1x-x) ￭ WARNING! Obey the safety instructions given in ACS860 multidrive cabinets and modules safety instructions (3AXD50000034060 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 85: Replacing The Fan Of The L-Filter (Bl-2X-X)
Maintenance 85 Replacing the fan of the L-filter (BL-2x-x) ￭ WARNING! Obey the safety instructions given in ACS860 multidrive cabinets and modules safety instructions (3AXD50000034060 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 86: Regenerative Rectifier Module
86 Maintenance Regenerative rectifier module Cleaning the heatsink ￭ The drive module heatsink fins pick up dust from the cooling air. The drive runs into overtemperature warnings and faults if the heatsink is not clean. When necessary, clean the heatsink as follows. WARNING! Obey the safety instructions given in ACS860 multidrive cabinets and modules...
Page 87 Maintenance 87 WARNING! • Do not use the module extraction/installation ramp with plinth heights which exceeds the maximum allowed height. • Secure the module extraction/installation ramp carefully. • Push the module into the cabinet and pull it from the cabinet carefully preferably with help from another person.
Page 88 88 Maintenance Remove the shrouds (if any). Unplug the wiring on the front of the module. Unplug the connector (X55) at the top of the module. Move the wires aside. Use a module pull out ramp or other lifting device to remove the module from the cabinet.
Page 89 Maintenance 89...
Page 90: L-Filter
90 Maintenance L-filter Replacing the L-filter ￭ WARNING! Obey the safety instructions given in ACS860 multidrive cabinets and modules safety instructions (3AXD50000034060 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 91 Maintenance 91 • Wear protective gloves and long sleeves! Some parts have sharp edges. Disconnect the drive from the AC power line and make sure it is safe to start the work. See section Electrical safety precautions (page 52) Open the cubicle door. Remove the shrouds (if any).
Page 92 92 Maintenance...
Page 93: Capacitors
Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. If you think that any capacitors in the drive have failed, contact ABB. Reforming the capacitors ￭ The capacitors must be reformed if the drive has not been powered (either in storage or unused) for a year or more.
Page 94: Leds And Other Status Indicators
Dispose of the old battery according to local disposal rules or applicable laws. Set the real-time clock. LEDs and other status indicators This section instructs how to interpret the status indications of the ACS860-904 regenerative rectifier unit. Control panel and panel platform/holder LEDs ￭...
Page 95: R8I Module Leds
If the control unit is powered from the faulty module, connect the control unit to another 24 V DC power supply. ABB strongly recommends using an external power supply with supply/rectifier units consisting of parallel-connected modules.
Page 96: Resuming Normal Operation
96 Maintenance Enter the number of supply/rectifier modules present into parameter 195.13 Reduced run mode. Reset all faults and start the supply/rectifier unit. The maximum current limit is now automatically set according to the new configuration. A mismatch between the number of detected modules (parameter 195.14) and the value set in 195.13 will generate a fault.
Page 97: Ordering Information
Note: • This chapter only lists the installation accessories available from ABB. All other parts must be sourced from a third party (such as Rittal) by the system integrator. For a listing, refer to the kit-specific installation instructions available at https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content.
Page 98 98 Ordering information • A = air-cooled (some of these kits are also used with liquid-cooled drives) • L = liquid-cooled w = cabinet width • 4 = 400 mm • 6 = 600 mm • 8 = 800 mm s = module frame size / sizes •...
Page 99: Regenerative Rectifier Modules
Regenerative rectifier unit Modules used Ordering code Frame Type Contents size (for options see below) = 400 V • regenerative rectifier module(s) (frame R8i) ACS860-904-0600A-3 1×R8i ACS860-104-0640A-3+E205 with direction online ACS860-904-0900A-3 1×R8i ACS860-104-0900A-3+E205 cooling fan(s) as standard ACS860-904-1180A-3 2×R8i ACS860-104-0640A-3+E205 ACS860-904-1770A-3 2×R8i...
Page 100: L-Filters
100 Ordering information Note: The following components are always required to construct a working unit and must be ordered separately: • L-filters. For more information, see L-filters (page 100) • Common mode filter (consists of two toroidal cores, 2 × 3AUA0000032859). For more information, see Common mode filters (page 111).
Page 101: Control Electronics
Ordering information 101 Type Description Ordering code Illustration DPMP-01 Door mounting kit (IP55) 3AUA0000108878 DPMP-02 Door mounting kit (IP65) 3AXD50000009374 RJ45 For more information on the door mounting kits, such as the contents of the kit, see the installation manuals: •...
Page 102: Fiber Optic Cables
You must connect the control unit to each rectifier module with a pair of fiber optic cables. You can order them from ABB. See section Fiber optic cables on page 147. You can supply 24 V DC for the control unit from the rectifier module. (Alternatively, you can take the power supply from another suitable power source or use both for redundancy.) You must acquire the wiring separately.
Page 103: Control Circuit Plug Connectors
Ordering information 103 Control circuit plug connectors ￭ The control circuit plug connectors are not included in the module kit but you must order them separately. • You need one plug connector X30 or X55 for the AC auxiliary power supply connection for each regenerative rectifier or filter module.
Page 104: Mechanical Installation Accessories And Tools
104 Ordering information Mechanical installation accessories and tools Module installation parts ￭ Module installation parts include, for example, top and bottom supports and air baffles for the rectifier and L-filter modules. Frame size Enclosure Ordering code Kit code Illustration 1×R8i + 600 mm 3AXD50000013842 A-6-8-328...
Page 105: Ac-Side Components
Ordering information 105 AC-side components Main switch-disconnector kits ￭ You must equip the electric supply of a machinery with a main disconnecting device (IEC/EN60204-1). The main power line is equipped with a main switch-disconnector or a main circuit breaker [Q1]. This section lists suitable main switch-disconnectors. Note: For the high power units, you can use a withdrawable main circuit breaker instead of the main contactor and main switch-disconnector.
Page 106: Ac Fuses
106 Ordering information AC fuses ￭ The AC fuses protect the input cables, main contactor [Q2] and the module against short circuits. Main AC fuses are used only with the main contactor [Q2] solution. Module-specific AC fuses are used with the main circuit breaker [Q1] solution. Main AC fuses (IEC) Fuse (IEC) ACS860-...
Page 107: Main Contactor (Iec)
Ordering information 107 Main contactor (IEC) Main contactor ACS860- Frame Ordering code 904-… size Type Data = 400 V 0600A-3 1260 A (I ), 1000 V (U 1×R8i AF1250-30-22-70 68687284 100…250 V / 50…60 Hz 0900A-3 1650 A (I ), 1000 V (U 1180A-3 AF1650-30-22-70 64731378...
Page 108: Charging Kits
If the total DC link capacitance (including regenerative rectifier and inverter module DC capacitances) exceeds these limits, the components must be re-dimensioned. Contact your local ABB representative for more information. The capacitances of the regenerative rectifier module types and the inverter module types are specified in their technical data tables.
Page 109 Ordering information 109 • fuses (4 pcs, IEC: gG type), see Charging kit contents (IEC). • resistors, see Charging kit contents (IEC). • normally-open auxiliary contact OA1G10. Charging kit code Charging fuse Charging contactor Type Rating Data Type Rating 3AXD50000022523 OFAA000GG16 16 A, 690 V, IEC 000 HRC fuse link...
Page 110: Ac Busbars And Quick Connectors
110 Ordering information AC busbars and quick connectors ￭ The power input of the rectifier module is connected to the rectifier module through a quick connector. AC busbars provide connection from the rectifier module to the L-filter. Frame size Enclosure Ordering code Kit code Illustration...
Page 111: Dc-Side Components
Ordering information 111 DC-side components DC busbars ￭ DC busbars connect the Flat-PLS busbars to the DC fuses. Frame size Enclosure Ordering code Kit code Illustration 1 per R8i 3AXD50000003411 A-468-8-232 module Instruction code: 3AXD50000003403 Module and common mode filter busbars ￭...
Page 112: Dc Fuses
112 Ordering information DC fuses ￭ DC fuses protect the module and drive DC bus against short circuits. ACS860- Frame size Fuse (IEC) 904-… Type Data Ordering code = 400 V 0600A-3 1×R8i Bussmann 170M6416 1250 A, 690 V, size 3 68244463 0900A-3 Bussmann 170M6420...
Page 113: 1Xr8I Default Structure Installation Frame
Ordering information 113 1xR8i default structure installation frame Default structure installation frame Quantity Ordering code ACS860-904-0600A-3+C188+E205+H354+FRAME 3ABD00069500-F401 ACS860-904-0600A-3+C188+E205+H354+FRAME+P904 3ABD00069500-F402 ACS860-904-0600A-3+C188+E205+H354+FRAME+P909 3ABD00069500-F403 ACS860-904-0900A-3+C188+E205+H354+FRAME 3ABD00069500-F404 ACS860-904-0900A-3+C188+E205+H354+FRAME+P904 3ABD00069500-F405 ACS860-904-0900A-3+C188+E205+H354+FRAME+P909 3ABD00069500-F406 ACS860-904-0600A-7+C188+E205+H354+FRAME 3ABD00069500-F413 ACS860-904-0600A-7+C188+E205+H354+FRAME+P904 3ABD00069500-F414 ACS860-904-0600A-7+C188+E205+H354+FRAME+P909 3ABD00069500-F415 ACS860-904-0900A-7+C188+E205+H354+FRAME 3ABD00069500-F416 ACS860-904-0900A-7+C188+E205+H354+FRAME+P904 3ABD00069500-F417 ACS860-904-0900A-7+C188+E205+H354+FRAME+P909 3ABD00069500-F418...
Page 114: 2Xr8I Default Structure Installation Frame
114 Ordering information 2xR8i default structure installation frame Default structure installation frame Quantity Ordering code ACS860-904-1180A-3+C188+E205+H354+FRAME 3ABD00069500-F407 ACS860-904-1180A-3+C188+E205+H354+FRAME+P904 3ABD00069500-F408 ACS860-904-1180A-3+C188+E205+H354+FRAME+P909 3ABD00069500-F409 ACS860-904-1770A-3+C188+E205+H354+FRAME 3ABD00069500-F410 ACS860-904-1770A-3+C188+E205+H354+FRAME+P904 3ABD00069500-F411 ACS860-904-1770A-3+C188+E205+H354+FRAME+P909 3ABD00069500-F412 ACS860-904-1180A-7+C188+E205+H354+FRAME 3ABD00069500-F419 ACS860-904-1180A-7+C188+E205+H354+FRAME+P904 3ABD00069500-F420 ACS860-904-1180A-7+C188+E205+H354+FRAME+P909 3ABD00069500-F421 ACS860-904-1770A-7+C188+E205+H354+FRAME 3ABD00069500-F422 ACS860-904-1770A-7+C188+E205+H354+FRAME+P904 3ABD00069500-F423 ACS860-904-1770A-7+C188+E205+H354+FRAME+P909 3ABD00069500-F424...
Page 115: Technical Data
Technical data 115 Technical data Contents of this chapter This chapter contains technical data for ACS860-904 regenerative rectifier modules. Ratings Capa- Light-over- Heavy-duty No-overload use cit- load use Regenerative recti- ance fier module type Frame P Hd ACS860-904-… (AC) (DC)
Page 116: Definitions
116 Technical data Definitions ￭ Nominal ratings Nominal input voltage. For U For U , see Electrical power network specification (page 124) see DC connection data on page 202. Continuous rms input (AC) current. No overload capability at 40 °C (104 °F) Continuous rms output (DC) current.
Page 117: Type Equivalence Table
Derating factor 0.85 Derating factor 0.80 For a more accurate derating, use the DriveSize PC tool. Type equivalence table Cabinet-installed unit type Regenerative rectifier unit Basic module type Frame ACS860-907… type ACS860-904-… ACS860-104-… = 400 V 0600A-3 0600A-3 0640A-3 1×R8i 0900A-3 0900A-3...
Page 118: Fuses
3460A-7 0600A-7 Cabinet-installed units available from ABB Regenerative rectifier unit types available from ABB as modules Regenerative rectifier modules used. The quantity of the modules is shown in the Frame column. For the L-filters used with the regenerative rectifier units, see...
Page 119: Free Space Requirements
Technical data 119 • depth 443.9 mm/ 17.47 in) • weight 155.0 kg (341.7 lb). For the dimensional drawing, see BL-1x-x (page 147). The dimensions of the BL-2x-x module are: • height 1397.0 mm (55.0 in) • width 240.0 mm (9.45 in) •...
Page 120: Losses, Cooling Data And Noise
120 Technical data Losses, cooling data and noise Noise Efficiency lossRRU lossL loss tot ACS860-904-… Frame = 400 V 0600A-3 1×R8i 97.9 0900A-3 1×R8i 12.9 97.9 1180A-3 2×R8i 10.7 15.7 98.0 1770A-3 2×R8i 17.7 25.2 97.9 2310A-3 4×R8i 21.5 10.0 31.5...
Page 121: Tightening Torques
Technical data 121 Tightening torques Unless a tightening torque is specified in the text, the following torques can be used. Electrical connections ￭ Size Torque Strength class 0.5 N·m (4.4 lbf·in) 4.6...8.8 1 N·m (9 lbf·in) 4.6...8.8 4 N·m (35 lbf·in) 9 N·m (6.6 lbf·ft) 22 N·m (16 lbf·ft) 42 N·m (31 lbf·ft)
Page 122: Typical Power Cable Sizes
122 Technical data Typical power cable sizes The tables below give current carrying capacity ( I ) for aluminum and copper Lmax PVC/XLPE insulated cables. A correction factor K = 0.70 is used. Time const is the temperature time constant of the cable. The cable sizing is based on max.
Page 123 Technical data 123 Copper cable PVC insulation XLPE insulation Conductor temperature 70 °C Conductor temperature 90 °C Size Ø [mm] Time const. [s] Time const. [s] Lmax Lmax 3 × 1.5 + 1.5 3 × 2.5 + 2.5 (3 × 4 + 4) 3 ×...
Page 124: Electrical Power Network Specification
ACS860-904-xxxxA-3: 513… 560 V DC. This is indicated in the type designation label as typical output voltage level 540 V DC. ACS860-904-xxxxA-7: 709 … 932 V DC. This is indicated in the type designation label as typical output voltage levels 709/932 V DC.
Page 125: Ambient Conditions
Technical data 125 ABB drive products in general utilize 5 and 10 MBd (megabaud) optical components from Avago Technologies’ Versatile Link range. Note that the optical component type is not directly related to the actual communication speed. Note: The optical components (transmitter and receiver) on a fiber optic link must be of the same type.
Page 126: Materials
Substances of Concern In articles as such or in complex objects (Products) established under the Waste Framework Directive (2008/98/EC). For further information, contact your local ABB dis- tributor or consult European Chemicals Agency's SCIP database to find out which SVHCs are used in the drive, and to find out where those components are located.
Page 127: Auxiliary Circuit Current Consumption
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of...
Page 129: Control Unit Of The Drive
Control unit of the drive 129 Control unit of the drive Contents of this chapter This chapter • describes the connections of the control unit • contains the specifications of the inputs and outputs of the control unit. General The rectifier unit is controlled by a BCU-x1 control unit. The BCU-x1 consists of a BCON-11 control board (and a BIOC-01 I/O connector board and power supply board) built in a metal housing.
Page 130: Bcu-X1 Layout
130 Control unit of the drive BCU-x1 layout Description I/O terminals (see following diagram) SLOT 1 I/O extension, encoder interface or fieldbus adapter module connection. (This is the sole location for an FDPI-02 diagnostics and panel interface.) SLOT 2 I/O extension, encoder interface or fieldbus adapter module connection SLOT 4 RDCO-0x DDCS communication option...
Page 131 Control unit of the drive 131 Description Analog inputs Analog outputs Digital inputs, Digital input interlock (DIIL) XRO3 XD24 XPOW XDIO Digital input/outputs XD2D Drive-to-drive link XRO2 XDIO XD24 +24 V output (for digital inputs) XETH Ethernet port – Not in use XRO1 XPOW External power input...
Page 132: Default I/O Diagram Of The Supply Control Unit
132 Control unit of the drive Default I/O diagram of the supply control unit The diagram below shows the default I/O connections on the supply control unit (A51), and describes the use of the signals/connections in the supply unit. The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 …...
Page 133 Control unit of the drive 133 Drive-to-drive link XD2D Drive-to-drive link BGND Shield RS485 connection X485 Not in use BGND Shield Relay outputs XRO1…XRO3 Ready 250 V AC / 30 V DC Running 250 V AC / 30 V DC Fault Faulted(-1) 250 V AC / 30 V DC...
Page 134: Power Supply For The Control Unit (Xpow)
134 Control unit of the drive Notes: The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 … 2.5 mm2 (24…12 AWG). The torque is 0.5 N·m (5 lbf·in). 1) See section XD2D connector. 2) See section drive interlock.
Page 135: Drive Interlock
The BCU-x1 has an on-board data logger that collects real-time data from the power modules to help fault tracing and analysis. The data is stored onto the SDHC memory card inserted into the SD CARD slot and can be analyzed by ABB service personnel.
Page 136: Connector Data
136 Control unit of the drive Connector data Power supply (XPOW) Connector pitch 5 mm, wire size 0.5 … 2.5 mm (22…12 AWG) Maximum tightening torque 0.45 N·m (4 lbf·in) 24 V (±10%) DC, 2 A External power input. Two supplies can be connected to the BCU-x1 or redundancy. Relay outputs RO1…RO3 Connector pitch 5 mm, wire size 0.5 …...
Page 137 Control unit of the drive 137 Analog inputs AI1 and AI2 Connector pitch 5 mm, wire size 0.5 … 2.5 mm (22…12 AWG) (XAI:4 … XAI:7). Maximum tightening torque 0.45 N·m (4 lbf·in) Current/voltage input mode selection Current input: -20…20 mA, R = 100 ohm by switches Voltage input: -10…10 V, R...
Page 138 138 Control unit of the drive The terminals of the control unit fulfill the Protective Extra Low Voltage (PELV) requirements. The PELV requirements of a relay output are not fulfilled if a voltage higher than 48 V is connected to the relay output.
Page 139: Bcu-X1 Ground Isolation Diagram
Control unit of the drive 139 BCU-x1 ground isolation diagram ￭ XPOW +24VI +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- each AI input and AGND is AI2+ AI2- +30 V AGND AGND XD2D BGND SHIELD XRO1, XRO2, XRO3 XD24 +24VD DICOM...
Page 140 140 Control unit of the drive DICOM=DIOGND: OFF Ground of digital inputs DI1…DI5 and DIIL (DICOM) is isolated from DIO signal ground (DIOGND). Isolation voltage 50 V. **The maximum common mode voltage between each AI input and AGND is +30 V...
Page 141: Dimension Drawings
Dimension drawings 141 Dimension drawings Contents of this chapter This chapter shows dimensions of the ACS860-904 regenerative rectifier modules and accessories.
Page 142: Regenerative Rectifier Module
142 Dimension drawings Regenerative rectifier module...
Page 143: Quick Connectors Of The Regenerative Rectifier Module
Dimension drawings 143 Quick connectors of the regenerative rectifier module...
Page 144: Quick Connectors
144 Dimension drawings Quick connectors...
Page 145: Installation Frame
Dimension drawings 145 Installation frame 1xR8i ￭...
Page 146: 2Xr8I
146 Dimension drawings 2xR8i ￭...
Page 147: L-Filter Modules
Dimension drawings 147 L-filter modules BL-1x-x ￭...
Page 148: Bl-2X-X
148 Dimension drawings BL-2x-x ￭...
Page 149: Acs-Ap-X Control Panel With Dpmp-01 Door Mounting Kit
ACX-AP-x_dimensions control panel with door mount kit.pdf Dimension drawings 149 Dimension drawings 155 ACX-AP-x control panel with door mounting kit ACS-AP-x control panel with DPMP-01 door mounting kit 81.0 [3.19] 86.5 [3.41] 123.1 [4.85] 125.0 [4.92] Cutting in the cabinet door: 109 mm × 223 mm (4.29 in. × 8.78 in.) Plate thickness: 1.5…2.5 mm (0.06…0.10 in.)
Page 150: Bcu Control Unit
150 Dimension drawings BCU control unit...
Page 151: Ramp
Dimension drawings 151 Ramp...
Page 152 152 Dimension drawings...
Page 153: Switchgear And Charging Components
Dimension drawings 153 Switchgear and charging components Main switch-disconnectors ￭ OT1250E12 (IEC) 324.0 Dimensions in mm (1 mm = 0.0394 in)
Page 154: Ot2000E12 (Iec)
154 Dimension drawings OT2000E12 (IEC) 472.5 Dimensions in mm (1 mm = 0.0394 in)
Page 155: Contactors
160 Dimension drawings Dimension drawings 155 Contactors AF16-30-10-13_contactor dimensions.pdf Contactors ￭ AF16-30-10-13 AF16-30-10-13 77 3.03" 71 2.80" 45 1.77" 5.5 0.22" 5.5 0.22" 10 0.39" 35 1.38" ø 4.2 0.17" M4 8-32 UNC Drilling pattern 5 0.20" www.abb.com...
Page 156: Af26-30-00-13, Af30-30-00-13
156 Dimension drawings Dimension drawings 161 AF26-30-00-13_contactor dimensions.pdf AF26-30-00-13 AF26-30-00-13, AF30-30-00-13 86 3.39" 45 1.77" 80 3.15" 5.5 0.22" 5.5 0.22" 10 0.39" AF26, AF30, AF38 35 1.38" ø 4.2 0.17" M4 8-32 UNC Drilling pattern 5 0.20" www.abb.com AF26, AF30, AF38...
Page 157: Af52-30-11-13, Af65-30-11-13
Dimension drawings 217 Dimension drawings 157 AF52-30-11-13, AF65-30-11-13 AF52-30-11-13, AF65-30-11-13 111 4.37" 12 0.47" 55 2.17" 7 0.28" 5.5 0.22" 10 0.39" 45 1.77" ø 6.4 0.25" M6 ¼-20 UNC M4 8-32 UNC ø 4.2 0.17" Drilling pattern www.abb.com 5 0.20"...
Page 158: Af96-30-22-13
AF96-30-22-13 AF96-30-22-13 (IEC, UL, CSA) 149 5.87" 116 4.57" 70 2.76" 0.39" 7 0.28" 5.5 0.22" 5.5 0.22" Dimension drawings 219 www.abb.com AF116-30-22-13 AF116-30-22-13 SECTION 10 0.39" 90 3.54" 126 4.96" AF205-30-22-13 (IEC, UL, CSA) 152 5.98" 10 0.39" 105 4.13"...
Page 159 30 1.18" Dimension drawings 159 AF116, AF140, AF146-30-22 Drilling pattern M4 8-32 UNC 30 1.18" Drilling pattern www.
Page 160: Af146-30-22B-13
160 Dimension drawings 220 Dimension drawings AF146-30-22B-13 AF146-30-22B-13 SECTION 10 0.39" 90 3.54" 126 4.96" 30 1.18" AF116, AF140, AF146-30-22B M4 8-32 UNC 30 1.18" Drilling pattern www.abb.com...
Page 161 30 1.18" AF116, AF140, AF146-30-22B Dimension drawings 161 Drilling pattern M4 8-32 UNC 30 1.18" Drilling pattern www.a...
Page 162: Af190-30-22-13
162 Dimension drawings AF190-30-22-13...
Page 163: Af1250-30-22-70
Dimension drawings 163 AF1250-30-22-70 48.5 72 2.83" M6 1/4-20 UNC AF1250 www.abb.com Dimensions in mm...
Page 164: Af1650-30-22-70
164 Dimension drawings 1 mm = 0.0394 in AF1650-30-22-70 312 340...
Page 165: Af2050-30-22-70
Dimension drawings 165 AF2050-30-22-70 ø 13 0.51" 1.57" 17 0.67" 30 1.18" 0.51" 10 0.39" AF2050 312 340...
Page 166: Charging Switches
166 Dimension drawings Charging switches ￭ OS30FAJ22F OA 3G01 OSZ 4 OA 1G10 OA4B1C max 3+3 max 1+1 75...80 Test 35.6 27.6 30.8 14.3 EN 50022 14...85 Ø66 135...210 Dimensions in mm 1 mm = 0.0394 in...
Page 167: Os60Gj22Fp
Dimension drawings 167 OS60GJ22FP 138...205 (OXP 6x161) 1.77 5.43...8.07 100/3.94 4.41 45/1.77 14 min 0.35 3/16 0.31 1.14 0.28 OS60GJ [mm/in] 74.5/2.93 148/5.82 183.5/7.20 179.5/8.58 118/4.65 118/4.65 118/4.65 118/4.65 35/1.38 35/1.38 35/1.38 71.5/2.81 71.5/2.81 71.5/2.81 71.5/2.81 36/1.41 36/1.41 36/1.41 36/1.41 55.5/2.19 55.5/2.19 55.5/2.19...
Page 168: Os100Gj22Fp
168 Dimension drawings OS100GJ22FP 138...205 (OXP 6x161) 1.77 5.35...8.07 33.4 81/3.19 1.31 69/2.72 0.79 2.36 0.33 95.5 1.42 3.76 0.10 0.43 4.81 1.50 8.66 0.24 125.5 1.42 4.94 138.5 6.77 5.45 2.56 >14 71.5 0.55 2.81 104.5/4.11 1.38 4.49 3.31 4.33 4.45 5.83...
Page 169: Os160Gd04F
Dimension drawings 169 OS160GD04F 138...205 (OXP 6x161) 33.4 53.3 95.5 8.5 7.2 17.5 114.5 Back connection types: Ø9 >14 17.5 181.5 mm 130 mm 100 mm 160 mm 175 mm 190 mm...
Page 170: Os200J04Fp
170 Dimension drawings OS200J04FP 2.95 0.79 1.57 110/46 40.5 4.33/1.81 0.34 1.59 0.12 3/16 0.33 0.79 0.24 1.77 10,5 36.5 0.43 1.44 0.22 2.83 164.5 6.26 4.96 6.48 198.5 7.82 8.59 2.56 8.4/0.33 33.5/1.32 >14 0.55 8.6/0.34 0.40 48.5 1.91 1.81 0.79 5.20...
Page 171: Resistors
Dimension drawings 171 Resistors ￭ CBH 215 C H 414 5R0 Handles ￭ OHB65J6 Handle type L (mm) B (mm) OHB 45J6 OHB 45J10 OHB 65J6 OHB 65J8 OHB 65J10 OHB 80J6 OHB 80J8 OHB 80J10 OHB 95J10 OHB 95J12 OHB 125J10 OHB 125J12 OHB 145J12...
Page 172: Ohb150J12P
172 Dimension drawings OHB 175J12 OHB 275J12 Dimensions in mm 1 mm = 0.0394 in OHB150J12P Ø 31 Ø 5 ø 69,4 45° Handle type L (mm) Shaft (mm) Notes OHB150J12P * (12 × 395 mm) or ** (12 Used with OT1250E12 *, ×...
Page 173: Ac Fuses
Dimension drawings 173 AC Fuses 170M6415, 170M6417 ￭ Size ø30 1 mm = 0.0394 in www.cooperindustries.com...
Page 174: 170M7062, 170M7064
174 Dimension drawings 170M7062, 170M7064 ￭ Indicator www.eaton.com Size 1 mm = 0.0394 in www.cooperindustries.com...
Page 175: Dc Fuses
Dimension drawings 175 DC fuses 170M6416, 170M6420 ￭ Size ø30 ø30 * For size 3 1600…2000 A 1 mm = 0.0394 in www.cooperindustries.com...
Page 176: 170M6545, 170M6547
176 Dimension drawings 170M6545, 170M6547 ￭ Size ø30 1 mm = 0.0394 in www.cooperindustries.com...
Page 177: Miscellaneous Components
Dimension drawings 177 Miscellaneous components CRBB/4-400/188 cooling fan ￭ Common mode filter ￭...
Page 178 178 Example circuit diagrams...
Page 179: 13. Example Circuit Diagrams
• learning how to wire (ACS860-904-0900A-3, ACS860-904-3460A-7) regenerative rectifier modules when installed in a user-defined cabinet. Component designations used in the diagrams 1×R8i circuit diagrams ￭...
Page 180: Differences Of 1×R8I And 4×R8I Circuit Diagrams
The BL-15-X+C188 filter (for 1×R8i) has a 1-phase DOL fan, the BL-25-X+C188 filter (for 4×R8i) has a 3-phase DOL fan (sheet 5). The diagrams of 1×R8i and 4×R8i describe a rectifier module with DOL fan. Circuit diagram set contents The contents of each circuit diagram set are listed below: ACS860-904 RRU 1×R8i (10000251351) • Main switch disconnector •...
Page 181: Frame 1×R8I - Main Circuit
Example circuit diagrams 181 Frame 1×R8i – Main circuit Incoming cubicle (external: 001a) ￭...
Page 182: Incoming Cubicle (External: 001B)
182 Example circuit diagrams Incoming cubicle (external: 001b) ￭...
Page 183: Regenerative Rectifier Cubicle (003A)
Example circuit diagrams 183 Regenerative rectifier cubicle (003a) ￭ 90 A...
Page 184: Frame 1×R8I - Module Control Connections (Sheet 005A)
184 Example circuit diagrams Frame 1×R8i – Module control connections (sheet 005a)
Page 185: Frame 1×R8I - Auxiliary Voltage
Example circuit diagrams 185 Frame 1×R8i – Auxiliary voltage sheet 020a ￭...
Page 186: Sheet 021A
186 Example circuit diagrams sheet 021a ￭...
Page 187: Sheet 021B
Example circuit diagrams 187 sheet 021b ￭...
Page 188: Sheet 022A
188 Example circuit diagrams sheet 022a ￭...
Page 189: Frame 1×R8I - Fan Supply Control (Sheet 026A)
Example circuit diagrams 189 Frame 1×R8i – Fan supply control (sheet 026a)
Page 190: Frame 1×R8I - Control Board
190 Example circuit diagrams Frame 1×R8i – Control board sheet 050a ￭...
Page 191: Sheet 050B
Example circuit diagrams 191 sheet 050b ￭...
Page 192: Sheet 050C
192 Example circuit diagrams sheet 050c ￭...
Page 193: Sheet 050D
Example circuit diagrams 193 sheet 050d ￭...
Page 194: Frame 1×R8I - Option Cards (Sheet 051A)
194 Example circuit diagrams Frame 1×R8i – Option cards (sheet 051a)
Page 195: Frame 1×R8I - Supply Dil (Sheet 066A)
Example circuit diagrams 195 Frame 1×R8i – Supply DIL (sheet 066a)
Page 196: Frame 1×R8I -Dol Fan Transformer(Sheet 110A)
196 Example circuit diagrams Frame 1×R8i –DOL fan transformer(sheet 110a)
Page 197: Frame 4×R8I - Main Circuit
Example circuit diagrams 197 Frame 4×R8i – Main circuit Incoming cubicle (external: 001a) ￭...
Page 198: Incoming Cubicle (External: 001B)
198 Example circuit diagrams Incoming cubicle (external: 001b) ￭...
Page 199: Regenerative Rectifier Cubicle (003A)
Example circuit diagrams 199 Regenerative rectifier cubicle (003a) ￭...
Page 200: Frame 4×R8I - Module Control Connections
200 Example circuit diagrams Frame 4×R8i – Module control connections First regenerative rectifier cubicle (sheet 005a) ￭...
Page 201: Second Regenerative Rectifier Cubicle (Sheet 005B)
Example circuit diagrams 201 Second regenerative rectifier cubicle (sheet 005b) ￭...
Page 202: Frame 4×R8I - Auxiliary Voltage
202 Example circuit diagrams Frame 4×R8i – Auxiliary voltage sheet 020a ￭...
Page 203: Sheet 021A
Example circuit diagrams 203 sheet 021a ￭...
Page 204: Sheet 021B
204 Example circuit diagrams sheet 021b ￭...
Page 205: Sheet 022A
Example circuit diagrams 205 sheet 022a ￭...
Page 206: Frame 4×R8I - Fan Supply Control (Sheet 026A)
206 Example circuit diagrams Frame 4×R8i – Fan supply control (sheet 026a)
Page 207: Frame 4×R8I - Air Circuit Breaker (Sheet 030A)
Example circuit diagrams 207 Frame 4×R8i – Air circuit breaker (sheet 030a)
Page 208: Frame 4×R8I - Control Board
208 Example circuit diagrams Frame 4×R8i – Control board sheet 050a ￭...
Page 209: Sheet 050B
Example circuit diagrams 209 sheet 050b ￭...
Page 210: Sheet 050C
210 Example circuit diagrams sheet 050c ￭...
Page 211: Sheet 050D
Example circuit diagrams 211 sheet 050d ￭...
Page 212: Frame 4×R8I - Option Cards (Sheet 051A)
212 Example circuit diagrams Frame 4×R8i – Option cards (sheet 051a)
Page 213: Frame 4×R8I - Supply Dil (Sheet 066A)
Example circuit diagrams 213 Frame 4×R8i – Supply DIL (sheet 066a)
Page 214: Frame 4×R8I -Dol Fan Transformer(Sheet 110A)
214 Example circuit diagrams Frame 4×R8i –DOL fan transformer(sheet 110a)
Page 215: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.

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