ABB ACS860-904 Manuals

Manuals and User Guides for ABB ACS860-904. We have 1 ABB ACS860-904 manual available for free PDF download: Hardware Manual

ABB ACS860-904 Hardware Manual (216 pages)

regenerative rectifier modules

Brand: ABB | Category: Industrial Equipment | Size: 71 MB

Table of Contents
5
Introduction to the Manual
13
Contents of this Chapter
13
Applicability
13
Safety Instructions
13
Target Audience
13
Categorization by Frame Size and Option Code
14
Use of Component Designations
14
Terms and Abbreviations
14
Related Documents
15
Operation Principle and Hardware Description
17
Contents of this Chapter
17
Operation Principle
17
Simplified Main Circuit Diagram
18
Charging
18
Overview Diagram of the Drive System
19
Single-Line Circuit Diagrams of the Rectifier Unit
20
Frame 1×R8I
21
Frame 2×R8I
22
Frame 4×R8I
23
Hardware of the Regenerative Rectifier and L-Filter Modules
24
Layout Drawings
24
Frame R8I Layout
24
L-Filter Module (BL-1X-X)
27
L-Filter Module (BL-2X-X)
29
Control Interfaces
31
Overview of the Control Connections of the BCU Control Unit
31
Rectifier Unit Control Devices
33
Main Disconnecting Device
33
Auxiliary Voltage Switch
33
Operating Switch
33
Emergency Stop and Emergency Stop Reset Buttons
33
The Control Unit
33
Control Panel
34
PC Connection
34
Fieldbus Control
34
Type Designation Labels
35
Type Designation Labels of the Regenerative Rectifier Module
35
Type Designation Label of the L-Filter Module
36
Type Designation Keys
36
Type Designation of the Module
36
Type Designation Key of the L-Filter Module
37
Moving and Unpacking the Module
39
Contents of this Chapter
39
Moving and Lifting the Transport Package
39
Unpacking
39
Lifting the Unpacked Modules
40
Moving the Unpacked Modules
40
Cabinet Construction
41
Contents of this Chapter
41
Limitation of Liability
41
Switching, Disconnecting and Protecting Solution
41
Cabinet Configuration Overview
42
ACS860-904 Configurations in Generic Enclosures
42
Installation Examples
43
1×R8I Module in 600 MM Wide Generic Enclosure
44
Parts to be Installed
44
Kits for 1×R8I Module in 600 MM Wide Generic Enclosure
45
2×R8I Modules in 800 MM Wide Generic Enclosure
47
Parts to be Installed
47
Kits for 2×R8I Modules in 800 MM Wide Enclosure Generic Enclosure
48
Electrical Installation
51
Contents of this Chapter
51
Safety and Liability
51
Electrical Safety Precautions
52
General Notes
53
Printed Circuit Boards
53
Handling Fiber Optic Cables
53
Checking the Insulation of the Assembly
53
Measuring the Insulation Resistance of the Drive
53
Measuring the Insulation Resistance of the Input Power Cable
53
Checking the Compatibility with IT (Ungrounded) Systems
54
Connecting the Input Power Cables
54
Connection Diagram (Frame 1×R8I)
54
Connection Diagram (Frame 2×R8I)
55
Connection Diagram (Frame 4×R8I)
56
Connection Procedure (Frame R8I)
57
Connecting the L-Filter
59
Internal Circuit Diagrams for L-Filters
60
BL-1X-X
60
BL-2X-X
61
Main Contactor
62
Installing the Charging Circuit
62
Connecting the External Power Supply Cable for the Auxiliary Circuit
62
Regenerative Rectifier Module
62
L-Filter Module
62
Connecting Power Supply for the Control Unit
62
Connecting the Control Cables
63
Default I/O Connection Diagrams
63
Connection Procedure
63
Module Fiber Optic Connectors (Frame R8I)
64
Connecting a PC
65
Installing Option Modules
66
Installation Checklist
69
Contents of this Chapter
69
Checklist
69
Start-Up
73
Contents of this Chapter
73
Start-Up Procedure
74
Switching the Unit off
76
Disconnecting and Temporary Grounding the Drive (Excluding the Input Power Terminals)
76
Disconnecting and Temporary Grounding the Drive (Including the Input Power Terminals)
76
Maintenance
77
Contents of this Chapter
77
Maintenance Intervals
77
Description of Symbols
77
Recommended Maintenance Intervals after Start-Up
78
Maintenance Timers and Counters
79
Cabinet
79
Cleaning the Interior of the Cabinet
79
Power Connections
80
Fans
80
Replacing R8I Module Cooling Fan
80
Replacing the Circuit Board Compartment Fan
82
Replacing the Fan of the L-Filter (BL-1X-X)
84
Replacing the Fan of the L-Filter (BL-2X-X)
85
Regenerative Rectifier Module
86
Cleaning the Heatsink
86
Replacing R8I Module
86
L-Filter
90
Replacing the L-Filter
90
Capacitors
93
Reforming the Capacitors
93
Control Panel
93
Control Unit
93
BCU Control Unit Types
93
Replacing the BCU Control Unit Battery
93
Leds and Other Status Indicators
94
Control Panel and Panel Platform/Holder Leds
94
R8I Module Leds
95
Reduced Run
95
Starting Reduced Run Operation
95
Resuming Normal Operation
96
Ordering Information
97
Contents of this Chapter
97
Kit Code Key
97
Regenerative Rectifier Modules
99
L-Filters
100
L-Filters (+C183+C188)
100
Control Panel
100
Control Electronics
101
Control Unit
101
Fiber Optic Cables
102
Control Circuit Plug Connectors
103
Mechanical Installation Accessories and Tools
104
Module Installation Parts
104
AC-Side Components
105
Main Switch-Disconnector Kits
105
Main Switch-Disconnectors (IEC)
105
AC Fuses
106
Main AC Fuses (IEC)
106
Module-Specific AC Fuses (IEC)
106
Main Contactor
106
Main Contactor (IEC)
107
Charging Kits
108
Charging Kits (IEC)
108
AC Busbars and Quick Connectors
110
Quick Connector
110
DC-Side Components
111
DC Busbars
111
Module and Common Mode Filter Busbars
111
Common Mode Filters
111
DC Fuses
112
1Xr8I Default Structure Installation Frame
113
2Xr8I Default Structure Installation Frame
114
Technical Data
115
Contents of this Chapter
115
Ratings
115
Definitions
116
Derating
116
Surrounding Air Temperature Derating
116
Altitude Derating
116
Type Equivalence Table
117
Fuses
118
Charging Component Ratings
118
Dimensions and Weights
118
Regenerative Rectifier Module
118
L-Filter Module
118
Free Space Requirements
119
Allowable Mounting Orientations
119
Losses, Cooling Data and Noise
120
Tightening Torques
121
Electrical Connections
121
Mechanical Connections
121
Insulation Supports
121
Cable Lugs
121
Typical Power Cable Sizes
122
Electrical Power Network Specification
124
DC Connection Data
124
Control Unit Connection Data
124
Protection Class
124
Optical Components
124
Ambient Conditions
125
Materials
126
Auxiliary Circuit Current Consumption
127
Applicable Standards
127
Markings
127
Disclaimer
127
Generic Disclaimer
127
Cyber Security Disclaimer
127
Control Unit of the Drive
129
Contents of this Chapter
129
General
129
BCU-X1 Layout
130
Default I/O Diagram of the Supply Control Unit
132
Power Supply for the Control Unit (XPOW)
134
DIIL Input
134
The XD2D Connector
134
Drive Interlock
135
SDHC Memory Card Slot
135
Connector Data
136
BCU-X1 Ground Isolation Diagram
139
Dimension Drawings
141
Contents of this Chapter
141
Regenerative Rectifier Module
142
Quick Connectors of the Regenerative Rectifier Module
143
Quick Connectors
144
Installation Frame
145
1Xr8I
145
2Xr8I
146
L-Filter Modules
147
BL-1X-X
147
BL-2X-X
148
ACS-AP-X Control Panel with DPMP-01 Door Mounting Kit
149
BCU Control Unit
150
Ramp
151
Switchgear and Charging Components
153
Main Switch-Disconnectors
153
Ot1250E12 (Iec)
153
Ot2000E12 (Iec)
154
Contactors
155
Af16-30-10-13
155
Af26-30-00-13, Af30-30-00-13
156
Af52-30-11-13, Af65-30-11-13
157
Af96-30-22-13
158
Af116-30-22-13
158
Af146-30-22B-13
160
Af190-30-22-13
162
Af1250-30-22-70
163
Af1650-30-22-70
164
Af2050-30-22-70
165
Charging Switches
166
Os30Faj22F
166
Os60Gj22Fp
167
Os100Gj22Fp
168
Os160Gd04F
169
Os200J04Fp
170
Resistors
171
Cbh 215 C H 414 5R0
171
Handles
171
Ohb65J6
171
Ohb150J12P
172
Contacts
172
Auxiliary Contact OA1G10
172
AC Fuses
173
170M6415, 170M6417
173
170M7062, 170M7064
174
DC Fuses
175
170M6416, 170M6420
175
170M6545, 170M6547
176
Miscellaneous Components
177
CRBB/4-400/188 Cooling Fan
177
Common Mode Filter
177
13. Example Circuit Diagrams
179
Contents of this Chapter
179
Component Designations Used in the Diagrams
179
1×R8I Circuit Diagrams
179
Differences of 1×R8I and 4×R8I Circuit Diagrams
180
Circuit Diagram Set Contents
180
Frame 1×R8I - Main Circuit
181
Incoming Cubicle (External: 001A)
181
Incoming Cubicle (External: 001B)
182
Regenerative Rectifier Cubicle (003A)
183
Frame 1×R8I - Module Control Connections (Sheet 005A)
184
Frame 1×R8I - Auxiliary Voltage
185
Sheet 020A
185
Sheet 021A
186
Sheet 021B
187
Sheet 022A
188
Frame 1×R8I - Fan Supply Control (Sheet 026A)
189
Frame 1×R8I - Control Board
190
Sheet 050A
190
Sheet 050B
191
Sheet 050C
192
Sheet 050D
193
Frame 1×R8I - Option Cards (Sheet 051A)
194
Frame 1×R8I - Supply DIL (Sheet 066A)
195
Frame 1×R8I -DOL Fan Transformer(Sheet 110A)
196
Frame 4×R8I - Main Circuit
197
Incoming Cubicle (External: 001A)
197
Incoming Cubicle (External: 001B)
198
Regenerative Rectifier Cubicle (003A)
199
Frame 4×R8I - Module Control Connections
200
First Regenerative Rectifier Cubicle (Sheet 005A)
200
Second Regenerative Rectifier Cubicle (Sheet 005B)
201
Frame 4×R8I - Auxiliary Voltage
202
Sheet 020A
202
Sheet 021A
203
Sheet 021B
204
Sheet 022A
205
Frame 4×R8I - Fan Supply Control (Sheet 026A)
206
Frame 4×R8I - Air Circuit Breaker (Sheet 030A)
207
Frame 4×R8I - Control Board
208
Sheet 050A
208
Sheet 050B
209
Sheet 050C
210
Sheet 050D
211
Frame 4×R8I - Option Cards (Sheet 051A)
212
Frame 4×R8I - Supply DIL (Sheet 066A)
213
Frame 4×R8I -DOL Fan Transformer(Sheet 110A)
214
Further Information
215

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB ACS860-904 Manuals

ABB ACS860-904 Hardware Manual (216 pages)

Table of Contents

Related Products

ABB Categories