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Summary of Contents for Gefa HG7
- Page 1 VALVE TECHNOLOGY Original instructions Germaniastraße 28 • D-44379 Dortmund Tel.: +49 (0)231 / 61 00 9-0 • Fax: +49 (0)231 / 61 00 9-80 Internet: www.gefa.com • E-Mail: gefa@gefa.com Version 10 • DocID 73998091...
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Page 2: Table Of Contents
9.5 Flange connection DN350-500 ...................... 33 9.6 Flange connection DN600-800 ...................... 34 9.7 Data sheet DN50-150 with hand lever .................... 35 9.8 Data sheet DN50-300 with aluminium gear operator BGH .............. 36 2 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 3 11 Annex ................................ 59 11.1 Mounting of operating elements...................... 59 11.1.1 Mounting of the hand lever ...................... 61 11.1.2 Mounting of the MULTITOP mounting plate ................ 61 3 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 4: Imprint
These operating instructions must be available to all users at all times. GEFA Processtechnik GmbH is not liable for unauthorized changes of the device or for improper use. -
Page 5: Safety Instruction
If contradictory identifications occur, speak with the responsible authority. All PPE (personal protective equipment) must be provided by the user of the valve. 5 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 6: Intended Use
The valve is used exclusively for shutting off, throttling and regulating media flows under the Consideration of the data given on the valve and technical details given in this manual Data, diagrams, applications described and only in connection with the components, which are recommended by GEFA Processtechnik GmbH, ap- proved and mentioned in this documentation. -
Page 7: Product Safety
2.6 Product safety The valves of GEFA Processtechnik GmbH correspond to the state of the art and the prescribed safety rules, but nervertheless hazards can occur in connection with valves. The valve may only be operated in proper condi- tion, in the intended area and under consideration of all associated documentation. Any change to the valve may only be made after approval by the manufacturer. -
Page 8: Mounting Of Actuators
- without fixation. Pneumatic or hydraulic actuators must be operated at the agreed design pressure. Pay attention to the maximum permissible operating pressure. 8 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 9: Scope Of Delivery
3 Scope of delivery 3.1 Exploded view DN50-300 (The description of the components can be found at the end of the chapter) 9 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 10: Exploded View Dn350-500
3.2 Exploded view DN350-500 (The description of the components can be found at the end of the chapter) 10 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 11: Exploded View Dn600-800
3.3 Exploded view DN600-800 (The description of the components can be found at the end of the chapter) 11 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 12: Exploded View Bk Dn50-300
3.4 Exploded view BK DN50-300 (The description of the components can be found at the end of the chapter) 12 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 13: Exploded View Bk Dn350-500
3.5 Exploded view BK DN350-500 (The description of the components can be found at the end of the chapter) 13 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 14: Exploded View Bk Dn600-800
3.6 Exploded view BK DN600-800 (The description of the components can be found at the end of the chapter) 14 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 15: Bearing Protection And Vacuum Seal Dn50-800 (Optional)
3.7 Bearing protection and vacuum seal DN50-800 (optional) (The description of the components can be found at the end of the chapter) 15 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 16: Components High Performance Butterfly Valve Series Hg
Sealing tape (optional) 1.21 Shim ring (≥ DN700) 1.22 Shim ring (≥ DN700) 1.30 O-ring (optional) 1.31 O-ring (optional) 1.32 O-ring (optional) (See illustrations in this chapter) 16 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 17: Transport And Storage
For valves that are delivered without actuation, the shut-off element is not secured against adjustment. It must be transported in such a way that it can not be opened from the closed position by external influences (eg vibration). 17 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 18: Mounting And Initial Operation
If the exact end position is exceeded, bring the valve back into the open or partly open posi- tion. Then approach the end position again from the open position. 18 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 19: Installation Conditions
(ØDi ≥ ØL + 6 mm). This must be checked before the valve is installed and compared with the space necessary for the valve according to the table. ØL 19 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 20: Installation Position
1.1 x ∆Pmax (maximum allowable differential pressure) or 1.1 x PS (maximum allowable pressure) with the shut-off element closed, the lower value must be used. NOTICE Flushing process The valve must not be switched during the flushing process. 20 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 21: Mounting Instructions
Carefully open and close the valve in order to ensure that the shut-off element is not getting in touch with the pipeline. Check that the disc has adequate clearance. 21 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 22: Impermissible Operation
The throttling and control range in an intermediate position with an opening of 0 to 20% is not permissible in the long run, as the flow rate will be excessive high and the valve will be damaged. 22 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 23: Operation
Valves that regularly remain in one position must be operated at regular intervals to ensure their mobility. The valve may only be operated by trained persons who know the operating instructions, understand them and can work in accordance with. 23 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 24: Maintenance And Repair
The valves of GEFA Processtechnik GmbH are as far as possible maintenance-free. However, for operational safety reasons, all valves should nevertheless be checked regularly, for example by assessing the external con- dition and their accessories. -
Page 25: Tighten/Replacing The Gland Packing
(1.5) *. > *(See chapter 3 "Scope of delivery") 25 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 26: Decommissioning And Disposal
Since the operator of the valve is responsible for a safety classification, it is essential to observe and comply with all local and company standard safety precautions. 26 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 27: Removing Of The Valve
The opening of pneumatic actuators or pneumatic cylinders, which are equipped with a closing or opening spring, is associated with increased risk. It is essential to follow the maintenance and re- pair instructions. Maintenance and repair instructions can be found on www.gefa.com or request them directly from us. -
Page 28: Technical Data And Materials
4 x 18 4 x 22 (1) MULTITOP mounting plate and square – adapter for direct mounting of actuators with larger connection flange.Special designs possible. Subject to changes 28 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 29: Data Sheet Dn350-500
Face to face dimension: EN 558-1 line 20 (DIN 3202-K1) Mounting plade DIN 6885 Mounting plate ØA ØB ØL ØM nxØP ISO 5211 14“ 4x18 16“ 4x22 20“ 4x22 Subject to changes 29 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 30: Data Sheet Dn600-800
Mounting plate ØA ØB ØE ØL ØM nxØP ISO 5211 24“ 4x22 28“ 8x18 32“ 8x18 Ø G 24“ 28“ 76,5 32“ 76,5 Subject to changes 30 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 31: Flange Connection Dn50-300
Class 150 241,3 3/4“-10UNC 45° PN10 45° 8“ 22,0 Class 150 298,5 3/4“-10UNC 45° PN16 30° PN25 30° 8“ 28,5 PN40 30° Class 300 330,2 7/8“-9UNC 30° 31 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 32 30° PN10 30° 12“ PN16 30° 52,0 Class 150 431,8 7/8“-9UNC 30° 12“ PN25 22,5° 59,0 Maximum pressure: please refer to pressure-temp. range diagram Subject to changes 32 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 33: Flange Connection Dn350-500
22,5° Class 150 539,8 1“-8UNC 22,5° PN10 18° 20“ PN16 18° Class 150 1 1/8“-UN 18° Maximum pressure: please refer to pressure-temp. range diagram Subject to changes 33 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 34: Flange Connection Dn600-800
12,86° 1056 15° PN10 1056 15° 32“ PN16 1056 15° Class 150 1056 977,9 “-8UN 12,86° Maximum pressure: please refer to pressure-temp. range diagram Subject to changes 34 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 35: Data Sheet Dn50-150 With Hand Lever
Materials Hand lever: stainless steel Hand lever accessories: Stainless steel ØB 2“ 2 ½“ 3“ 4“ 5“ 6“ Weight of hand lever including accessories: Subject to changes 35 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 36: Data Sheet Dn50-300 With Aluminium Gear Operator Bgh
268 280 216 225 142 10“ TG/M BGH201251222300 323 310 248 225 142 12“ TG/M BGH201401227400 375 356 283 325 185 126 100 607 10,2 Subject to changes 36 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 37: Data Sheet Dn50-300 With Cast Iron Gear Operator Bgpq
3“ TG/M BGPQ200S14v12512 4“ TG/M BGPQ200S14v12512 5“ TG/M BGPQ400S17V20012 6“ TG/M BGPQ400S17V20012 8“ TG/M BGPQ400S22V20012 10“ BGPQ400S22V20012 10“ BGPQ800S22V25015 12“ BGPQ800S22V25015 12“ BGPQ1500S27V40020 12,5 Subject to changes 37 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 38: Data Sheet Dn350-500 With Cast Iron Gear Operator Bgpq
Seat: TG = PTFE/glass-seat / M = metal seat Seat Gear type ØB ØP 14“ TG/M BGPQ1500S36V40020 610 12,5 16“ TG/M BGPQ2000S5050020 705 16,5 20“ BGPQ2000S5050020 765 16,5 20“ BGPQ3000S5050020 764 27,0 Subject to changes 38 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 39: Data Sheet Dn600-800 With Cast Iron Gear Operator Bgpq
Seat: TG = PTFE/glass-seat / M = metal seat NPS Seat Gear type ØB ØM ØP 24“ TG/M BGPQ4000S6050020 37,0 28“ TG/M BGPQ6500S7250020 41,5 32“ TG/M BGPQ6500S7250020 41,5 Subject to changes 39 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 40: Data Sheet Dn50-300 With Actuator Series Apm
APM3,5 3“ APM4 APM4,5 APM3,5 APM4 4“ APM4,5 APM5 APM3,5 APM4 5“ APM4,5 APM5 APM5,5 APM4 APM4,5 6“ APM5 APM5,5 APM6 APM4,5 APM5 8“ APM5,5 APM6 APM8 40 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 41 Actu- ator ØB type APM5 APM5,5 10“ APM6 APM8 APM5,5 APM6 12“ APM8 APM10 Subject to changes 41 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 42: Materials Dn50-Dn300
Gland 1.4305 1.4305 1.4305 1.4305 1.4305 1.4305 Gland flange 1.4408 1.4408 1.4408 1.4408 1.4408 1.4408 1.10 Hexagon screw A2-70 A2-70 A2-70 A2-70 A2-70 A2-70 1.11 Hexagon nut 42 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 43 ( ≥ DN300) ( ≥ DN300) ( ≥ DN300) If resistance to intergranular corrosion is required, the application temperature must not exceed 300 ° C. Subject to changes 43 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 44: Materials Dn350-500
PTFE + Graph- PTFE + Graph- Gland packing Graphite Graphite 1.7.1 Gland packing PTFE PTFE PTFE PTFE Graphite Graphite 1.7.2 Gland packing Graphite Graphite Graphite Graphite ---- ---- 44 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 45 Sealing tape PTFE PTFE Graphite Graphite Graphite Graphite If resistance to intergranular corrosion is required, the application temperature must not exceed 300 ° C. Subject to changes 45 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 46: Materials Dn600-800
PTFE Graphite Graphite 1.7.2 Gland packing Graphite Graphite Graphite Graphite ---- ---- Gland 1.4305 1.4305 1.4305 1.4305 1.4305 1.4305 Gland flange 1.4408 1.4408 1.4408 1.4408 1.4408 1.4408 46 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 47 (≥ DN700) (≥ DN700) (≥ DN700) (≥ DN700) If resistance to intergranular corrosion is required, the application temperature must not exceed 300 ° C. Subject to changes 47 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 48: Materials Bk Dn50-300
Gland 1.4305 1.4305 1.4305 1.4305 1.4305 1.4305 Gland flange 1.4408 1.4408 1.4408 1.4408 1.4408 1.4408 1.10 Hexagon screw A2-70 A2-70 A2-70 A2-70 A2-70 A2-70 1.11 Hexagon nut 48 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 49 Hexagon screw A2-70 A2-70 A2-70 A2-70 A2-70 A2-70 If resistance to intergranular corrosion is required, the application temperature must not exceed 300 ° C. Subject to changes 49 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 50: Materials Bk Dn350-500
1.4408 1.4408 1.4408 1.4408 1.4408 1.4408 1.10 Hexagon screw A2-70 A2-70 A2-70 A2-70 A2-70 A2-70 1.11 Hexagon nut 1.12 Limit stop 1.4308 1.4308 1.4308 1.4308 1.4308 1.4308 50 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 51 PTFE 1.20 Sealing tape Graphite Graphite Graphite Graphite If resistance to intergranular corrosion is required, the application temperature must not exceed 300 ° C. Subject to changes 51 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 52: Materials Bk Dn600-800
1.4305 1.4305 1.4305 1.4305 Gland flange 1.4408 1.4408 1.4408 1.4408 1.4408 1.4408 1.10 Set screw 1.11 Hexagon nut 1.12 Limit stop 1.4308 1.4308 1.4308 1.4308 1.4308 1.4308 52 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 53 (≥ DN700) (≥ DN700) (≥ DN700) (≥ DN700) If resistance to intergranular corrosion is required, the application temperature must not exceed 300 ° C. Subject to changes 53 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 54: Pressure-Temperature Range Diagram Dn 50-800
Metal seat DIN 3230-BO2 ＞ 2 Seat Leakage EN 12266-P12 ＞ B PTFE seat and similar materials DIN 3230-BO2 ＞ 1 Seat Leakage EN 12266-B12 ＞ A 54 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 55: Pressure-Temperature Range Diagram Dn 350-500
Metal seat DIN 3230-BO2 ＞ 2 Seat Leakage EN 12266-P12 ＞ B PTFE seat and similar materials DIN 3230-BO2 ＞ 1 Seat Leakage EN 12266-B12 ＞ A 55 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 56: Pressure-Temperature Range Diagram Dn 600-800
Metal seat DIN 3230-BO2 ＞ 2 Seat Leakage EN 12266-P12 ＞ B PTFE seat and similar materials DIN 3230-BO2 ＞ 1 Seat Leakage EN 12266-B12 ＞ A 56 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... -
Page 57: How To Proceed In Case Of Malfunctions
- Check whether the limit switch is defective or misaligned Replace actuator if necessary. Remove and clean the valve, if necessary replace defective parts ac- Valve clogged or damaged cording to the instructions of the manufacturer. 57 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 58 When returning the product to the manufacturer, enclose the safety data sheet of the media. Furthermore, if ne- cessary, it must be stated which safety measures have to be observed when handling the returned product. 58 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 59: Annex
Remove attached actuators before removing the valve or secure them against unauthorized use and accidental operation. 59 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com... - Page 60 After the switching operation has been completed, the position of the hand lever is to be secured by tightening the star knob. 60 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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Page 61: Mounting Of The Hand Lever
If required, push the square adapter (2.5) onto the shaft. If necessary, use the enclosed retaining ring to en- sure that the square adapter will not slip off the shaft (2.4). 61 / 61 Version 10 • DocID 73998091 Internet: www.gefa.com • E-Mail: gefa@gefa.com...
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