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Original Instruction Handbook for
UDP-A60LMC, A60MC, A80MC,
UDP-A600LMC, A700MC, A100MC and A120MC
Electric Hydraulic Impulse Tools
Read all safety warnings, instructions, illustrations, and specifications provided
with this power tool.
electric shock, fire and/or serious injury.
Do not discard the safety and operating instructions. Give them to the operator.
Save these instructions for future reference.
Failure to follow all instructions listed below may result in
Edition 1-1
series
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Table of Contents
Related Manuals for URYU UDP-A60LMC Series
Summary of Contents for URYU UDP-A60LMC Series
- Page 1 Original Instruction Handbook for UDP-A60LMC, A60MC, A80MC, series UDP-A600LMC, A700MC, A100MC and A120MC Electric Hydraulic Impulse Tools Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
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Page 2: Table Of Contents
Table of Contents Read Before Use ◎ Overview & Features Overview Products supplied Precautions for Correct Use Installation Place to install UDP-MC system 1.4.1 Workstation Requirements 1.4.2 Power Supply Parts’ Descriptions and Functions Appearance of UDP-MC Specifications Fastening Fastening Control Function Motor Setting 3.3 Operation of Cooling Ventilator Heat protection... -
Page 3: Read Before Use P1
Read Before Use Read through this instruction handbook and familiarise yourself with the system before installation, operation, maintenance, and inspection. Take note that two different signs; ‘WARNING’ and ‘CAUTION’ are used in this handbook according to degrees of seriousness and urgency. ：... -
Page 4: Work Area Safety
Work Area Safety ・ Keep work area clean and well lit. Cluttered or dark areas invite accidents. ・Do not operate power tools in potentially explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. ・... - Page 5 ・Verify that the rated voltage of the system agrees with the connected AC power source to avoid personal injury and a possible fire. ・Wires shall be routed and fixed properly and securely to avoid personal injury and fire. ・Be sure to turn off the UECP controller before you attach / detach the joint cable assembly to / from tool. Tool Be sure to turn off the UECP controller Joint Cable Assembly...
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Page 6: Personal Safety
Personal Safety ・ Stay alert, watch what you are doing and use common sense when operating the tool. Do not use any tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating tools may result in serious personal injury. - Page 7 ・Unprotected exposure to high noise levels can cause permanent disabling, hearing loss and other problems such as tinnitus (ringing, buzzing, whistling or humming in the ears). ・Risk assessment and implementation of appropriate controls for these hazards are essential. ・ Use hearing protection in accordance with employer’s instructions and as required by occupational health and safety regulations.
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Page 8: Residual Risks
Products Use and Care ・Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring or its own cord. Fasteners contacting a “live” wire may make exposed metal parts of the power “live” and could give the operator an electric shock. -
Page 9: Overview And Features
The plastic housing contributes to its light-weight design and insulation properties. Adopted DC brushless motor emits no noise and vibration generated from brushes and reduces running cost. URYU genuine technology, Auto-Relief (PAT.) function, is adopted in the pulse mechanism, which realises high accuracy, high-efficiency and high durability. -
Page 10: Installation
Make sure that there is no loose connection or no damage to the system. There is a risk of injury as well as the deteriorated performance and/or possible breakage. We highly recommend that you send the system for PM purpose to avoid any unexpected malfunction and accident. How to choose the correct tool UDP-A＊＊MC（TL）... -
Page 11: Parts' Descriptions And Functions
2. Parts’ Descriptions and Functions 2.1 Appearance of UDP-MC 1. Suspension Bail 9. Cooling Ventilator 3. Transducer 7. Connector (Plug) 2. Suspension Bail 4. Anvil (for rear) 6. Valve Lever 8. Model Name TL (Top Load) Type (Laser Stamp) 5. Fwd / Rev Lever 7. - Page 12 9. Cooling Ventilator 1. Suspension Bail 3. Transducer 7. Connector (Plug) 4. Anvil 8. Model Name 6. Valve Lever TL (Top Load) Type (Laser Stamp) 5. Fwd / Rev Lever 7. Connector (Plug) 2. Suspension Bail (for rear) UDP-A100MC, A120MC 1.
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Page 13: Technical Specifications
Technical Specifications Item / Model Name UDP-A60LMC UDP-A60MC UDP-A80MC Controller UECP-4811E Nominal Bolt Capacity 5～6 6～8 8～12 Torque Range N･m 4～20 5～25 25～55 Free Speed *1 4,800 (Max Speed) CAL Value － Anvil SQ. Size 9.5Sq 9.5Sq 9.5Sq Overall Length Weight 1.53 1.53... - Page 14 We, URYU SEISAKU, LTD., cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have no control.
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Page 15: Fastening
3. Fastening 3.1 Fastening Control Function UDP-MC can be controlled by the parameter setting on UECP controller. See the UECP controller instruction manual for details. 3.2 Motor Setting Motor-mode setting in UECP controller is recommended to be set as [2] for UDP-A60LMC, A60MC and A80MC, and set as [4] for UDP-A600LMC, A700MC, A100MC and A120MC. -
Page 16: Operation Of Cooling Ventilator P14
Standard functions equipped in UDP-A600LMC, A700MC, A100MC and A120MC Duty Ratio Setting: Power to run motor setting. Its power ranges from 10% to 100%, incremented by 10%. Note that this is available with UECP-4810E & UECP-4811E only. It is recommended that you should set this setting to 100% normally. -
Page 17: Buzzer
Guideline UDP tools can perform with no heat protection triggered when total pulse numbers per minutes are within the allowable pulse numbers mentioned as below. Please avoid the consecutive tightening in short cycle and/or excessive workload to the tools as such operations lead to the damage to motor. Model Number Nominal Bolt Capacity Torque Range... - Page 18 3.6 Display of LED Indicator You can find the status of tool from the LED indicator on the rear top of tool. Status of LED Indicator Status of Tool Remarks Measured torque value is within the GREEN Torque OK setting value. Measured torque value is less than AMBER Torque LOW NOK...
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Page 19: Layout
4. Layout Controller (UECP-4811E) Rear Panel Front Panel 4.1 Outlook Power Socket Power Cable NOTE: Make sure to earth when 2-prong adapter is used. Joint Cable Assembly Tool 4.2 How to connect Connect the connector in the bottom part of tool to the female connector of the joint cable assembly. Continue to connect the connector in the rear panel of the controller to the male connector of the joint cable assembly. - Page 20 How to make a firm connection of the threaded screw connectors 1. Make sure that the connector of the joint cable assembly is unlocked. If the notch on the connector is located as shown in the below picture, the connector is unlocked. Notch 2.
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Page 21: Operation
5. Operation 5.1 How to decide CW/CCW rotation Set the Fwd / Rev lever to R for CW. Set the Fwd / Rev lever to L for CCW. Valve Lever Fwd / Rev Lever 5.2 How to pull a Valve Lever RPM increases in 3 steps as you pull the valve lever to the end for CW and CCW rotation. - Page 22 ・Continuous satisfactory operation depends upon proper tool care and regular maintenance. ・Have the tool serviced by a qualified repair person. ・Use URYU genuine parts for replacement. This will ensure that the safety and the optimum performance of the tool are maintained.
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Page 23: Troubleshooting
Troubleshooting Symptom Possible Reasons Possible Solutions ● Make sure the power cable is firmly ・Power-Cable is not connected. plugged in. ● UECP will not start. ・Controller fuse blown Replace the fuse.(Refer to the controller manual) ・Controller breakage ● Repair or replace UECP. ●... - Page 24 ● Refer to the controller manual. Should the above steps fail to remedy a problem with the tool, immediately stop using the product and contact local URYU distributor or URYU Japan. Find URYU distributor in your country at www.uryu.co.jp/english/network.html.
- Page 26 Setting Guideline (Combination of CURRENT & SPEED) Numbers in the table= N・m UDP-A60LMC Hard Joint （General Fasteners） Medium Joint （Fasteners coated with FIPG） Soft Joint （Deformable Fasteners） Current Current Current 4800 4800 8～9 4800 4500 4500 4500 4000 8～9 4000 4000 3500 3500...
- Page 27 UDP-A80MC Hard Joint （General Fasteners） Medium Joint （Fasteners coated with FIPG） Soft Joint （Deformable Fasteners） Current Current Current 4800 4800 4800 4500 4500 4500 4000 4000 4000 3500 3500 29～30 3500 29～30 3000 3000 27～28 3000 27～28 2600 2600 25～26 2600 25～26 2500...
- Page 28 UDP-A600LMC Hard Joint （General Fasteners） Medium Joint （Fasteners coated with FIPG） Soft Joint （Deformable Fasteners） Current Current Current 4800 4800 8～9 4800 4500 4500 4500 4000 8～9 4000 4000 3500 3500 3500 3000 3000 3000 2600 2600 2600 2500 2500 2500 2100 2100...
- Page 29 UDP-A100MC Hard Joint （General Fasteners） Medium Joint （Fasteners coated with FIPG） Soft Joint （Deformable Fasteners） Current Current Current 4800 91～100 4800 51～52 71～100 4800 57～100 4500 57～60 4500 49～50 61～70 4500 54～56 4000 53～56 71～80 81～90 4000 58～60 4000 51～53 3500 50～52 3500...
- Page 30 ・Basis for Recommended Setting Value for CUT Torque Value Setting value for CUT toque is decided by the following four (4) points. (2) Durability ・・・・ CUT Torque/Max. Output ≦ 85％ (4) Heat Generation ・・・・ Quantity of Pulse = Approx. 10 pulses （except very soft joint C Torque (N・...
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