SECTION 1 - SAFETY INFORMATION OVERVIEW OF POTENTIAL HAZARDS READ THIS SAFETY INFORMATION WARNING 1. Read manual and warnings carefully. Advanced Performance service doors are large, heavy objects that move with the help of electric motors. Since moving objects and electric motors can cause injuries, your safety and the safety of 2.
SECTION 1 - SAFETY INFORMATION (continued..) SAFETY INSTRUCTIONS Electrical Power Requirements for all ADV-X Door Models All ADV-X models 880, 881, 882, and 883 are available in single phase and 3-phase voltages. Single phase voltages are available in 110-120VAC and 220-240VAC. 3 phase voltages are available in 240VAC, 480VAC, and 575VAC. RapidFlex model 884 and 885 are available in 3 phase voltages only.
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SECTION 2 - GENERAL INFORMATION (continued..) DOOR INSTALLATION DATA SHEET A sample of the "DOOR INSTALLATION DATA" sheet is shown here. Locate the work order "Door Installation Data" sheet inside the door hardware box. You will need to refer to the "Door Installation Data" sheet. Factory order number on door components must match with factory order number on the "Door Installation Data"...
SECTION 2 - GENERAL INFORMATION (continued..) PRE-INSTALLATION CHECK LIST Verify that the door installation can be accomplished before proceeding: • Locate the work order "DOOR INSTALLATION DATA" sheet, inside the door hardware box. • Does the wall opening shown in Figure 1 match the Opening Width and Opening Height shown on the "Door Installation Data" sheet? •...
SECTION 3 - DOOR INSTALLATION WARNING WARNING Follow instructions and use proper lifting equipment and correct lifting procedure to avoid serious injury or death. STEP 1 STEP 1 INSTALL GUIDES • Check “G” Dimension as illustrated in Figure 2 on page 8. The “G” Dimension must match your “DOOR INSTALLATION DATA”...
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SECTION 3 - DOOR INSTALLATION (continued..) WARNING WARNING Rapidly closing curtain could result in death or serious injury. Do not remove factory binding around curtain assembly until step 5. WARNING WARNING Follow instructions and use proper lifting equipment and correct lifting procedure to avoid serious injury or death. STEP 3 STEP 3 INSTALL CURTAIN ASSEMBLY...
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SECTION 3 - DOOR INSTALLATION (continued..) STEP 4 STEP 4 INSTALL MOTOR • Remove the pre-installed nuts and washers from headplates, as shown in Figure 8. ONLY remove the nuts and washers from the two bolts, as shown in Figure 8. •...
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SECTION 3 - DOOR INSTALLATION (continued..) STEP 5 STEP 5 TIGHTEN CURTAIN ASSEMBLY BOLTS • Check that the curtain assembly is level and square with the jamb. • Tighten the nuts, bolts, and set screws of the bearings from step 3. •...
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SECTION 3 - DOOR INSTALLATION (continued..) STEP 7 STEP 7 INSTALL HEADER ASSEMBLY • Locate the nuts and washers in the hardware bag to be used for header attachment. • Align the header assemblies and install using the attachment hardware from the hardware bag. See Figures 11 and 12. •...
SECTION 3 - DOOR INSTALLATION (continued..) STEP 8 STEP 8 INSTALL JUNCTION BOX Find a suitable and easily accessible location for the Junction Box. See Figure 13. • Locate the Junction Box on the wall near the motor, but OUTSIDE the motor cover. Verify component cables will reach before mounting the Junction Box. •...
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SECTION 3 - DOOR INSTALLATION (continued..) STEP 11 STEP 11 INSTALL HOOD AND MOTOR HOUSING • Install the hood and motor housing using the self drilling screws provided. If you have a standard hood, see Figure 14. If you have a sloped hood, see Figures 15 and 16.
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SECTION 3 - DOOR INSTALLATION (continued..) STEP 12 STEP 12 APPLY WARNING LABELS Product safety label must be installed. • Place safety label on drive side guide at a readable height. • Place safety label on drive side guide at a readable height. NOTE: Product safety labels should be periodically inspected and cleaned by the product user as necessary to maintain good...
SECTION 4 - AIR CURTAIN INSTALLATION (IF APPLICABLE) WARNING WARNING Follow instructions and use proper lifting equipment and correct lifting procedure to avoid serious injury or death. STEP 1 STEP 1 ASSEMBLING AIR CURTAIN COMPONENTS • Depending on the type of air curtain you have, assemble the air curtain mounting brackets to the unistrut, see Figures 18 and 20.
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SECTION 4 - AIR CURTAIN INSTALLATION (IF APPLICABLE) (continued..) STEP 2 STEP 2 ASSEMBLING AIR CURTAIN MOUNTING BRACKET • Depending on the type of air curtain you have, assemble the air curtain mounting brackets to the outer strut channel nut, previously installed, see Figures 22 and 25. Figure 23: IDC12,14 and WD12,14 Single Units Figure 22: CLC08 andCHD10...
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SECTION 4 - AIR CURTAIN INSTALLATION (IF APPLICABLE) (continued..) STEP 3 STEP 3 ASSEMBLING AIR CURTAIN MOUNTING BRACKET TO AIR CURTAIN • Assemble the air curtain mounting brackets to the inner strut channel nut, previously installed, see Figure 26. • Center and assemble the air curtain mounting bracket to the air cutain, see Figure 27. Figure 26 Figure 27 820722-0007 REV F 09/09/2024...
SECTION 5 - LOW VOLTAGE WIRING 3 PHASE CONTROLLER STEP 1 STEP 1 CONNECT CONTROLLER LOW VOLTAGE WIRING (EXTERNAL) Connections to the door are completed by attaching the two screw-in cables to the control panel’s base, see Figure 20 on page 21. -5 pin cable connector (See Figures 32 and 33 on page 27) •...
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SECTION 4 - LOW VOLTAGE WIRING 3 PHASE CONTROLLER (continued..) 1. MAIN COMPONENT OVERVIEW, FIGURES 28 AND 29. MOTOR CONTROLS SCREEN FIGURE 29 CONTROL PANEL BOTTOM/WIRING ACCESS MAIN POWER 5-PIN POSITION (FROM DISCONNECT) SENSOR CABLE DISCONNECT FIGURE 28 Control Panel HANDLE 12-PIN JUNCTION MOTOR CABLE...
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SECTION 4 - LOW VOLTAGE WIRING 3 PHASE CONTROLLER (continued..) TO JUNCTION BOX TO POSITION SENSOR SENSING EDGE (WHITE) 12V (BROWN) INTERLOCK (GREEN) A SIGNAL (WHITE) NOT USED B SIGNAL (BLUE) PHOTOEYE RECEIVER (GRAY) OV (BLACK) OPTION 1 (PINK) PULSE (GRAY) OPTION 2 (RED) NOT USED NOT USED...
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SECTION 4 - LOW VOLTAGE WIRING 3 PHASE CONTROLLER (continued..) 4. POSITION SENSOR WIRING CONNECTIONS AND SETTINGS The Position Sensor comes pre installed to the motor. See Figure 32 for location. • Attach one end of the M12 position sensor cable to the Position Sensor.
SECTION 5 - LOW VOLTAGE WIRING 3 PHASE CONTROLLER (continued..) 5. Options wiring and settings CONTROL UNIT - Wire the supplied cables from the junction box to the optional equipment, (SEE ALSO FIG 8-H) as shown in Figure 35, and Figure 36. - Wire the Radio receiver directly into the controller (through an available opening), as shown in Figure 34.
SECTION 6 - Air Curtain Electrical When Applicable (continued..) WARNING WARNING Before beginning this phase of the installation, ensure power supply is DISCONNECTED to avoid serious injury or death! WIRE ROUTING TO AIR CURTAIN POWER DISCONNECT PLAN FOR DOORS WITH SINGLE AIR CURTAIN UNIT.
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SECTION 6 - Air Curtain Electrical When Applicable (continued..) WARNING WARNING Before beginning this phase of the installation, ensure power supply is DISCONNECTED to avoid serious injury or death! TO AIR CURTAIN POWER DISCONNECT WIRE ROUTING TO AIR CURTAIN POWER DISCONNECT PLAN FOR DOORS WITH TANDEM...
SECTION 7 - HIGH VOLTAGE WIRING 3 PHASE CONTROLLER WARNING WARNING Before beginning this phase of the installation, ensure power supply is DISCONNECTED to avoid serious injury or death! WARNING CAUTION ADV-X Door Models must be supplied by a properly grounded voltage supply, e.g. 220/240 VAC 1-phase or 208/230/460/575 VAC 3-phase. Floating (Open Delta) ungrounded voltage supply sources should not be used.
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SECTION 7 - HIGH VOLTAGE WIRING 3 PHASE CONTROLLER (continued..) WARNING DANGER Before beginning this phase of installation, ensure POWER SUPPLY is disconnected to avoid serious injury or death! MOTOR & POWER WIRING (HIGH VOLTAGE) (These tasks are also diagrammed in Figures 37, 38, and 39 on pages 34-36.) A.
SECTION 8 - INITIAL STARTUP PROCEDURE 3 PHASE STEP 1 STEP 1 APPLY POWER (LINE VOLTAGE) Turn the disconnect handle Clockwise to the ON position in order to apply power to the Control Panel. A blue splash screen will pop up displaying the default profile, and controller data (consists of serial number, output capacity, software version, etc). Verify the system motor rating, and power ratings correspond with each other.
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SECTION 8 - INITIAL STARTUP PROCEDURE 3 PHASE (continued..) WARNING All Entrapment Protection Devices are OFF in Emergency Jog and the Limits are NOT SET. Devices OFF while in Emergency Jog include: Edge Contact, Photoeye, Wall push buttons, Radio Control, Limit Sensors, Loop Detector, or any motion sensor used as either an actuator or an Entrapment Protection Device.
SECTION 9 - MENUS 3 PHASE CONTROLLER PART 1 PART 1 EXPRESS MENU The Express Menu is accessed by scrolling up, when at the idle screen or after exiting the menus. The express menu contains display options, timers, settings reset, and the emergency JOG.
SECTION 9 - MENUS 3 PHASE CONTROLLER (continued..) PART 2 PART 2 SYSTEM STATUS MENU The System Status menu is read-only and provides parameter status displays for use in setup and troubleshooting. The options of the System Status menu are shown and described below.
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SECTION 9 - MENUS 3 PHASE CONTROLLER (continued..) PART 2 PART 2 SYSTEM STATUS MENU (continued..) Cycle counter shows the number of operating cycles the door has completed (open/close = 1 cycle). Note: This is already shown by default at the top left corner in the main screen.
SECTION 9 - MENUS 3 PHASE CONTROLLER (continued..) PART 3 PART 3 PROFILE SELECTION MENU The profile selection is done at the factory by default. Profiles can be selected based on the door the controller is operating. The profile is protected by a passcode, and can only be changed by Overhead service representative.
SECTION 9 - MENUS 3 PHASE CONTROLLER (continued..) PART 5 PART 5 SYSTEM CONFIGURATION MENU This menu contains all editable parameters on the door system. A passcode is required in order to change the settings. The door will not operate when inside the menu. A.
SECTION 9 - MENUS 3 PHASE CONTROLLER (continued..) PART 5 PART 5 SYSTEM CONFIGURATION MENU (continued..) INPUT SIGNAL ACTIVATION DESCRIPTION Momentary activation opens door unless the door is already at an open position. In this case, the door will close. Manual 1) If the Manual timer is set to a value greater than zero, the controller delays closing of the door until the timer expires.
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SECTION 9 - MENUS 3 PHASE CONTROLLER (continued..) PART 5 PART 5 SYSTEM CONFIGURATION MENU (continued..) INPUT SIGNAL ACTIVATION DESCRIPTION Man Part 2 Activation opens the door to the partial open 2 position limit, if not already at this position. If the door is already at this position, the door closes. Door Moving Output is active when the door is in motion.
SECTION 9 - MENUS 3 PHASE CONTROLLER (continued..) PART 6 PART 6 INFORMATION MENU FAULT LOG How to use the keypad to retrieve operation events, fault/shutdown messages, and system status (Also see Section 8 - Troubleshooting) A. With the unit idle enter the System Status menu. B.
SECTION 10 - TROUBLESHOOTING (continued..) PART 1 PART 1 GENERAL TROUBLESHOOTING TROUBLE POTENTIAL CAUSE NOTES / CORRECTIVE ACTION Door may be in Shut Down mode. Fix issue. Press stop key to clear fault. Door will not move No power Check motor wiring, power line, system rating. Timer is set to 0.
SECTION 10 - TROUBLESHOOTING (continued..) PART 2 PART 2 CONTROL PANEL STATUS MESSAGES Figure 8–J STOP CLOSE OPEN +24V MESSAGE DISPLAYED CAUSE NOTES / CORRECTIVE ACTION - - - - - - - - - - - - - Displayed if no message code is present in the Event or Error Log. Contact service representative.
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SECTION 10 - TROUBLESHOOTING (continued..) PART 3 PART 3 CONTROL PANEL ERROR MESSAGES - INVERTER ERROR CODES CODE DESCRIPTION PROBLEM POSSIBLE SOLUTION DC Link low INV_ERROR_UU The incoming mains voltage is too low View System Status - DC Link to check that the voltage is within the range shown. (Top Priority) DC Link high Either the incoming mains voltage is too high...
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SECTION 10 - TROUBLESHOOTING (continued..) PART 4 PART 4 CONTROL PANEL ERROR MESSAGES - DOOR CONTROL ERROR CODES CODE DESCRIPTION PROBLEM POSSIBLE SOLUTION Check door for obstruction. Slip error Mechanical overload (Slip Monitoring) or missing signal Ensure the pulse output from the encoder is connected to terminal P2 on the controller. (Low Priority) from encoder.
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SECTION 10 - TROUBLESHOOTING (continued..) PART 4 PART 4 CONTROL PANEL ERROR MESSAGES - DOOR CONTROL ERROR CODES (continued..) CODE DESCRIPTION PROBLEM POSSIBLE SOLUTION Reset Limits The position limits cannot be verified Perform a Quick Setup (HIGH PRIORITY) Wireless Airlock Failed to Check opposite controller to ensure that it is operational.
SECTION 11 - LOW VOLTAGE WIRING - SINGLE PHASE CONTROLLER STEP 1 STEP 1 CONNECT CONTROLLER LOW VOLTAGE WIRING (EXTERNAL) Connections to the door are completed by attaching the two screw-in cables to the control panel’s base, Figure 28 page 14. -5 pin cable connector (See Figure 30 and 31 on page 25) •...
SECTION 11 - LOW VOLTAGE WIRING - SINGLE PHASE (continued..) REFERENCE MATERIALS LOCATION 1. For a diagram of the pin layouts on the 5-pin and 12-pin cables and connectors, see Figure 30 page 25. 2. For a diagram of the junction box connectors, see Figure 31 on page 26. 3.
SECTION 12 - HIGH VOLTAGE WIRING - SINGLE PHASE WARNING WARNING Before beginning this phase of the installation, ensure power supply is DISCONNECTED! WARNING CAUTION ADV-X Door Models must be supplied by a grounded voltage supply. Ungrounded voltage supply sources should NOT be used. Voltage unbalance is a common occurrence on systems, which power both single phase and three phase loads, which can lead to unequal voltages on each phase leg.
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SECTION 12 - HIGH VOLTAGE WIRING - SINGLE PHASE (continued..) MOTOR & POWER WIRING (HIGH VOLTAGE) (These tasks are also diagrammed in Figures 10.1, 10.2, and 10.3 on pages 57-59.) A. Route Motor Power Cable (provided, factory wired to motor) through water-tight fitting in the FIRST hole from left side of Control Panel bottom. 1.
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SECTION 14 - MENUS - SINGLE PHASE CONTROLLER (continued..) PART 2 PART 2 SYSTEM STATUS MENU The System Status menu is read-only and provides parameter status displays for use in setup and troubleshooting. The options of the System Status menu are shown and described below.
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SECTION 14 - MENUS - SINGLE PHASE CONTROLLER (continued..) PART 2 PART 2 SYSTEM STATUS MENU (continued..) Cycle counter shows the number of operating cycles the door has completed (open/close = 1 cycle). Note: This is already shown by default at the top left corner in the main screen.
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SECTION 14 - MENUS - SINGLE PHASE CONTROLLER (continued..) PART 3 PART 3 PROFILE SELECTION MENU The profile selection is done at the factory by default. Profiles can be selected based on the door the controller is operating. The profile is protected by a passcode, and can only be changed by Overhead service representative.
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SECTION 14 - MENUS - SINGLE PHASE CONTROLLER (continued..) PART 5 PART 5 SYSTEM CONFIGURATION MENU This menu contains all editable parameters on the door system. A passcode is required in order to change the settings. The door will not operate when inside the menu. A.
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Logic Submenu to select the logic for the input, either NO / NC. SECTION 14 - MENUS - SINGLE PHASE CONTROLLER (continued..) NPUT FUNCTIONS Description: (when the input is active) No Function Input is disabled. An activation of this input will open the door unless the door is already at an open ...
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Continuous activation of this input will move the door in the open direction at Jog Open Jog Speed. A deactivation of the input will stop motion of the door. SECTION 14 - MENUS - SINGLE PHASE CONTROLLER (continued..) Continuous activation of this input will move the door in the Closed direction at Jog ...
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PROGRAMMING BTR Controls, Inc. SECTION 14 - MENUS - SINGLE PHASE CONTROLLER (continued..) Description: ELAY UTPUT FUNCTIONS No Function Output is disabled. Door Moving Output is active anytime the door is in motion. ...
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BASIC BTR Controls, Inc. SECTION 14 - MENUS - SINGLE PHASE CONTROLLER (continued..) WIRING ROGRAMMABLE NPUTS The function and logic of each input can be individually configured. All inputs are 12-24V DC compatible. Function and logic (NO / NC) are programmable. Programmable input default assignments.
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SECTION 14 - MENUS - SINGLE PHASE CONTROLLER (continued..) PART 6 PART 6 INFORMATION MENU How to use the keypad to retrieve operation events, fault/shutdown messages, and system status FAULT LOG (Also see Section 10—Troubleshooting) A. With the unit idle enter the System Status menu. B.
SECTION 16 - SERVICE AND MAINTENANCE WARNING Failure to perform specified service and maintenance may result in an unsafe condition, will void limited warranty, and may result in premature failure of the unit. Service and Maintenance are necessary to ensure safe operation of the ADV-X door. General Maintenance Interval Message •...
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