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IMPORTANT NOTICE !!
Read the enclosed instructions carefully before attempting to install this door. Pay close
attention to all warnings and important safety notices.
This manual MUST be attached to the wall in close proximity of the door.
DS-50/DS-75/DS-100 MINI ROLL-UP DOORS
INSTALLATION INSTRUCTIONS
©Copyright 2004 Wayne-Dalton
P/N 300847, DOC #101-0117 REV 04
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Summary of Contents for Wayne-Dalton DS-50
- Page 1 DS-50/DS-75/DS-100 MINI ROLL-UP DOORS INSTALLATION INSTRUCTIONS IMPORTANT NOTICE !! Read the enclosed instructions carefully before attempting to install this door. Pay close attention to all warnings and important safety notices. This manual MUST be attached to the wall in close proximity of the door.
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Page 2: Important Safety Notices
IMPORTANT SAFETY NOTICES Read the enclosed instructions carefully before attempting installation. If there are any questions about any of the procedures, do not perform the work. Instead, have a trained door technician do the installation or repairs. 1. Operate the door ONLY when it is properly adjusted and free of all obstructions. 2. - Page 3 Compliance with building codes, enforced in your area, is required. All Wayne-Dalton DS-50, DS-75, and DS-100 Mini Roll-Up Doors follow these general instructions. Additional installation information for the specific door shipped is found with the packing slip and on supplementary drawings.
- Page 4 You will be told in STEP #7 when to cut the tape. No guarantee will be given by Wayne-Dalton if the door is not installed as instructed. Please review all instructions thoroughly before starting installation. For proper operation, follow these instructions step by step.
- Page 5 STEP 3 INSTALLING GUIDES 1) DS-50: Position the left hand guide flush to jamb and loosely clamp in place. Using a level, adjust the guide so that it is plumb and tighten the clamp. 2) DS-75/100: Position the left hand guide 3/8” from the edge of the left hand jamb and loosely clamp in place.
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Page 6: Installing Brackets
STEP 4 INSTALLING BRACKETS Install the brackets to the outside of the guides (away from the opening) using two 1/4-20 x 9/16” track bolts in the two holes at the top of the guides, as shown. Loosely install the 1/4-20 flange nuts on the bolts to hold the brackets in place. - Page 7 STEP 6 ATTACHING SPRING Rotate curtain assembly so that the bottom bar is at the top of the curtain roll. While keeping the curtain from rotating, carefully stretch the spring end to the bracket to determine the bracket hole nearest to the loop in the spring end. Position the 5/16-18 x 1”...
- Page 8 STEP 8 LUBRICATING AND ADJUSTING THE GUIDES Lubricate the insides of guides with weather resistant lubricating spray. Move the door up and down to check for proper operation. Adjust the guides if necessary to allow for proper clearance and operation. If door is difficult to move up or down due to spring imbalance, continue HINT: on to STEP #9 and return to STEP #8 once springs are properly adjusted.
- Page 9 Repeat assembly procedure for both sides. (4) ¼ - 20 carriage bolts II: DS-50 & 100 ‘C’ Stop-Clip Attachment: (4) ¼ - 20 carriage bolts For doors with an aluminum bottom bar, a ‘C’ stop- clip will need to be installed. Only one bolt is required to secure the stop-clip to the bottom bar when attaching a lift handle on that side.
- Page 10 Failure to properly install stop-clips to the bottom of the door may WARNING result in serious injury or death STEP 11 INSTALLING OPTIONAL TOP DRAFT STOP Close the door and secure it in the down position. Use a pencil to mark the door panel corrugation that is parallel with the bottom of the header/lintel from the outside of the opening.
- Page 11 STEP #12c: Using a pipe wrench, rotate the large nut clockwise 2 turns to pre-tension the spring. Then, lubricate and adjust guides. STEP #12d: Test door operation to determine if spring balance requires adjustment. Adjust tension as needed per the following instructions. Spring tension can cause severe or fatal injury.
- Page 12 tension held with the pipe wrench, allowing the ratchet gear to begin to rotate in the direction indicated above. The spring tension will rotate the gear in the proper direction. Once the stop face of the previously engaged tooth has passed the tip of the pawl, release the pawl to allow it to engage the next tooth.
- Page 13 Roll-Up Sheet Door LIMITED WARRANTY Wayne-Dalton P.O. Box 67- Mt. Hope, Ohio 44660 The Manufacturer warrants the ROLL-UP SHEET DOOR and hardware fittings for a period of ONE YEAR from the time of delivery against any defects in workmanship or material. Manufacturer shall, upon notification, correct such nonconformity at its option, by repairing or replacing any defective part or parts.
- Page 14 Limited Warranty for Paint on the following Wayne-Dalton products Roll-Up Doors Model Nos. • DS 50, • DS 75, • DS 100, • DS 200, • DS 350 Wayne-Dalton Door & Systems Div. 2589 County Road 168 Interior Systems Dundee, OH 44624 •...
- Page 15 C. Limitations and Exceptions. This limited warranty applies to the effects of weathering and does not apply to other causes of degradation, such as in the case of (by way of example and without limitation): Painted surfaces on Product which has been subject to scratching or abrasion or impact (including without limitation “paint rub”...
- Page 16 This limited warranty gives you specific rights which may vary from state to state. Some states, however, do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. Wayne-Dalton Door & Systems Division 2589 County Road 168...