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ELTEX PRO IONIZER ES61 Series Operating Instructions Manual

Power supply for ac operation
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Operating Instructions
PRO IONIZER
Series ES61 Power Supply for AC operation
BA-en-2089-2503

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Summary of Contents for ELTEX PRO IONIZER ES61 Series

  • Page 1 Operating Instructions PRO IONIZER Series ES61 Power Supply for AC operation BA-en-2089-2503...
  • Page 2 How-To-Do Video: Ion balance Setting the ion balance with the ELTEX PRO IONIZER URL: www.youtube.com/watch?v=nfK2tlDWc4Q How-To-Do Video: Performance Control Calibration, Performance Control and Pollution monitoring URL: www.youtube.com/watch?v=6UKzQX_HFcQ ES61 in detail URL: https://www.eltex.de/en/pro-ionizer BA-en-2089-2503_PRO IONIZER...

  • Page 3: Table Of Contents

    3.7.2 ModbusTCP (optional) ....... . . 26 3.8 Use of the Eltex signal cable CS and mains cable KN ..27 Operation .
  • Page 4 4.5.1.5 Setting the ion balance ....... .41 4.5.1.6 Setting and deleting the software release....42 4.5.1.7 Saving the parameters .
  • Page 5 4.5.2.6 Actual values ........74 4.5.2.6.1 Actual values Discharge .

  • Page 6: Dear Customer

    The ES61 power supply units may only be operated with the associated Eltex discharging bars for AC operation of the R47, R5x and R6x series as well as the ion blower nozzles, the ion blower pistols and distributors, each with a permanently connected high-voltage cable.

  • Page 7: Outline Of Appliance

    1. Outline of appliance ES61 power supply 1.1 Outline of appliance ES61 power supply with display Fig. 1: ES61 high voltage power supply with display 1 Power supply lead 2 Fuse (type: see name plate) 3 Operating switch ON / OFF 4 Ground terminal 5 High voltage connections ( 4 pieces) 6 Sensor input (optional)

  • Page 8: Outline Of Appliance Es61 Power Supply With Membrane Keyboard

    1.2 Outline of appliance ES61 power supply with membrane keyboard Fig. 2: ES61 high voltage power supply with membrane keyboard 1 Power supply lead 2 Fuse (type: see name plate) 3 Operating switch ON / OFF 4 Ground terminal 5 High voltage connections ( 4 pieces) 6 Sensor input (optional) 7 Interface 1 and 2 field bus (optional) 8 I/O interface (optional)

  • Page 9: Outline Of Appliance Es61/E Power Supply For Connecting Ex Discharging Bars With Display Or Membrane Keypad

    1.3 Outline of appliance ES61/E power supply for connecting Ex discharging bars with display or membrane keypad Abb. 3: ES61/E high vol- tage power supply- shown here with membrane keypad 1 Power supply lead 2 Fuse (type: see name plate) 3 Operating switch ON / OFF 4 Ground terminal 5 High voltage connections ( 4 pieces)

  • Page 10: Variants

    1.4 Variants The high voltage power supplies of the ES61 family are available in diffe- rent variants. The possible combinations depend on the mains voltage, operation and interfaces etc. Reference code with the individual characteristics: ES61 / Article Version Characteristic code Variable Performance Control...

  • Page 11: Safety

    2.2 Contact protection The site of installation and/or use of the units is outside the control of Eltex, contact protection against inadvertent contact of the bars and of live components by personnel as specified by the employer’s liability insu- rance association may have to be provided (e.g. DGUV V3 in Germany).

  • Page 12: Work And Operational Safety

    (e.g. metal foil or metal composites) are processed, the release of the high voltage must be disabled (see chapter 3.8 "Use of the Eltex signal cable CS and mains cable KN”, page chapter 4.4 "Releasing the high voltage”, page 37).
  • Page 13 Eltex, the colored markings and the bending radii must be observed when connecting the individual leads (see chapter 3.8 "Use of the Eltex signal cable CS and mains cable KN”, page 27). • Check the power supply, all connected units, the electrical wiring and the high voltage cables at regular intervals for any damage.

  • Page 14: Technical Advance

    The manufacturer reserves the right to make changes to the technical specifications without prior notice in order to adapt the units to state-of- the-art engineering. Eltex will be happy to provide you the latest informa- tion on any changes or modifications in the operating instructions on request.

  • Page 15: Installation And Assembly

    3. Installation and assembly 3.1 Assembly the power supply The unit is prepared for wall mounting. It is attached using the mounting brackets. When mounting the unit, make sure that the operating elements and the connector terminals remain easilyaccessible and that the unit can be checked.

  • Page 16: Mounting Position

    A cross section of 2.5 mm is required for cable lengths exceeding 0.5 meters. Eltex recommends using the ground cable supplied with the power supply. Ground terminal Insert the ground cable into the side slot of the open terminal until it pro- trudes on the opposite side.

  • Page 17: Discharging Bars, Ion Blower Nozzles / Heads, Ion Blower Pistols And Distributors Suitable For Connection

    3.3 Discharging bars, ion blower nozzles / heads, ion blower pistols and distributors suitable for connection Only Eltex discharging bars for AC operation as well as the ion blower nozzles, ion blower pistols and distributors may be connected with a per- manently connected high-voltage cable.
  • Page 18 Fig. 7 demonstrates this relationship for R47 and R6x bars at different values. 6 lengths of active bars [m] Fig. 7: permissible Loading capacity range of the power 50 Hz supply as factor of 100 Hz bar length and 200 Hz length of high voltage cable of 6 lengths of h.v.

  • Page 19: Connecting The High Voltage Cable

    3.3.2 Connecting the high voltage cable Warning! Electric shock hazard! Work may be carried out only if: • the supply voltage to the power supply has been disconnected • the machine is at a standstill, as the bars pick up charge while the material web is running.

  • Page 20: Disconnecting The High Voltage Cable

    3.3.3 Disconnecting the high voltage cable Warning! Electric shock hazard! Work may be carried out only if: • the supply voltage to the power supply has been disconnected, • the machine is at a standstill, as the bars pick up charge while the material web is running.

  • Page 21: Connecting The Supply Voltage Ac (Es61/_A)

    3.4.2 Connecting the supply voltage AC (ES61/_A) The supply voltage of 90 - 264 V AC is connected via the prefabricated mains cable with angled shock-proof plug or open ends for connection to terminals in the control cabinet. 3.4.3 External protection For external fusing of the power supply unit, we recommend the following circuit breaker, depending on the design variant: ES61/A: 2 A, Tripping-Characteristics "C"...

  • Page 22: Sensor Input (Optional)

    3.5 Sensor input (optional) only variantesES61/_...C and ES61/_...S see table Pos. 6, chapter 1.4 "Variants”, page 10 The interface enables the connection of an E-field sensor or speed sen- sor. It is also possible to connect an external expansion box for evaluating several sensors.

  • Page 23: I/O Interface (Optional)

    3.6 I/O interface (optional) only variants ES61/_...C and ES61/_...R see table Pos. 6, chapter 1.4 "Variants”, page 10 The interface enables the power supply unit to be integrated into a PLC or other environments for function and fault signal monitoring. Hardware release is optional.

  • Page 24: Field Bus Interfaces

    Fault signal output wire color: brown 0 V: The power supply is not ready to start or has detected an error; the high voltage is switched off. 24 V DC: The power supply is in operation and no errors have occurred. 24 V DC / I <...

  • Page 25: Canopen® (Optional)

    EDS file "ES61.eds" are available in sepa- rate files. The files are available for download on the product page Discharge/Power Supplies/PRO IONIZER at www.eltex.de. The bus network (beginning / end) has to be terminated at both sides.

  • Page 26: Modbustcp (Optional)

    The files are available for download on the product page Discharge/Power Supplies/PRO IONIZER at www.eltex.de. Caution! Suitable, shielded cables must be used to connect the power supply unit to the network;...

  • Page 27: Use Of The Eltex Signal Cable Cs And Mains Cable Kn

    3.8 Use of the Eltex signal cable CS and mains cable KN When using the CS signal cable or the KN mains cable optionally available from Eltex, the following data, color markings and bending radii should be observed when connecting the individual leads.
  • Page 28 Cable assignment for open end connection CS/E Signal cable I/O interface Signal Core no. Core color white release 1 brown fault signal output green release 2 yellow signal output gray fault signal output shirm CS/C Signal cable CANopen ® Signal Core no.

  • Page 29: Operation

    4. Operation In all power supply variants, the operating status of the device is indicated LEDs. Fig. 15: Operating status indicated by illuminated LED 4.1 Startup If all connections and the installation have been carried out correctly, the system is ready for operation and the supply voltage can be switched on. 4.2 Setting the power supply ES61 After switching on, the individual settings for the individual parameters are shown on the LED display on the power supply unit.
  • Page 30 kV - Discharge voltage The setpoint of the discharge voltage can be varied within a range of 3.5 - 5 kV. The ionization range can be extended by increasing th voltage. The discharge voltage also affects the ion balance. Reducing the discharge voltage improves the ion balance.

  • Page 31: Function Monitoring

    4.3 Function monitoring The correct functioning of the unit is signaled via LEDs. In addition, func- tion monitoring is possible with the optional fault signal and signal outputs of the I/O interface. Note! Malfunctions are not saved. The disruption of the supply voltage automati- cally cancels the malfunction message.
  • Page 32 • LED "STATUS" LED STATUS State Red steady light Initializing Red flashing Error Red 1 x flashing System error Green steady light Hight voltage ON Green flashing Warning and High voltage ON Green 1 x flashing Power supply in standby mode High voltage OFF Green 2 x flashing Warning and High voltage OFF...
  • Page 33 • LED "DIAGNOSIS" only variants ES61/_...P see table Pos. 8, chapter 1.4 "Variants”, page 10 DIAG LED State No diagnostic error detected Red steady light Dagnostic error detected • BUS LED, LINK LED Indicates the status of the respective bus network. In variants without field bus support, these LEDs are permanently off.
  • Page 34 ModbusTCP (optional) only for variants ES61/_...M see table Pos. 7, chapter 1.4 "Variants”, page 10 BUS LED State No IP address assigned Green steady light Modbus messages received correctly Green flashing Waiting for first Modbus message Red steady light Invalid IP address LINK LED State No connection...
  • Page 35 The individual states of the LED bar for displaying the corresponding para- meter or actual value are described below. • Brush LED Green steady light only for variants ES61/P, see table Pos. 1, chapter 1.4 "Variants”, page 10 - LED 1 Yellow steady light Display of the percentage of pollution Connection 1 - LED 2 Yellow steady light Display of the percentage of pollution Connection 2...

  • Page 36: Only For Variants Es61/P

    Fault signal output (optional) only for variants ES61/_...C and ES61/_...R, see table Pos. 6, chapter 1.4 "Variants”, page 10 Display of the function State Error or the power supply is not ready for operation 24 V Power supply switched on, no error occured Signal output (optional) only for variants ES61/_...C and ES61/_...R,...

  • Page 37: Releasing The High Voltage

    4.4 Releasing the high voltage Several options are available for releasing the high voltage. These may differ depending on the device variant. Attention! If electrically conductive substrates or substrates coated with conductive material (e.g. metal foil or metal composites) are used, the release of the high voltage must be blocked.

  • Page 38: Integrated Control Elements

    4.5 Integrated control elements Settings on the power supply are made via the integrated control ele- ments. Error and warning messages can be acknowledged directly on the device. Depending on the power supply variant, the operator can use the integra- ted membrane keyboard or the touchscreen.

  • Page 39: Describtion Of The Buttons

    4.5.1.1 Describtion of the buttons • Button: + Button for changing the setting • Button: - Button for changing the setting • Button: kV / Hz / Brush / Balance Button for switching the display of the LED bar • Button: Setup Activating the Setup Menu •...

  • Page 40: Setting The Setpoint Discharge Voltage

    4.5.1.3 Setting the setpoint Discharge voltage When the display mode for the discharge voltage is selected (LED kV lights up continuously), the setpoint value for the discharge voltage can be set by pressing the +/- buttons. The LED bar display changes from dis- playing the actual value to displaying the setpoint value immediately after the button is pressed.

  • Page 41: Setting The Frequency Discharge Voltage

    4.5.1.4 Setting the frequency Discharge voltage The frequency of the discharge voltage can be set using the +/- buttons of the LED bar when selecting the display mode for the frequency (LED Hz lights up continuously). The frequency is set in steps in a range of 50 - 200 Hz.

  • Page 42: Setting And Deleting The Software Release

    4.5.1.6 Setting and deleting the software release Press the ON/OFF button to set or delete the software release. The "Release via integrated control elements" setting must be activated (default setting). 4.5.1.7 Saving the parameters To save the entire parameter set, press and hold the OK button until the LEDs flash twice.
  • Page 43 • Sensor input mode only for variants ES61/_...C and ES61/_...S, see table Pos. 6, chapter 1.4 "Variants”, page 10 Selection of the sensor input mode • CANopen® node address only for variants ES61/_...C see table Pos. 7, chapter 1.4 "Variants”, page 10 Setting the node address of the device for the CANopen®- network •...

  • Page 44: Start Setup Menu

    4.5.1.10.1 Start Setup menu To start the setup menu, first select the discharge voltage, frequency or balance display mode of the LED bar. Then press and hold the Setup but- ton until the "SETUP" LED lights up continuously. Pressing the OK button takes you to the menu item for the Software release or Activate reference point option.

  • Page 45: Option Hardware Release

    4.5.1.10.3 Option Hardware release only for variants ES61/_...C and ES61/_...R, see table Pos. 6, chapter 1.4 "Variants”, page 10 The 2. configuration LED indicates the selection of the menu item for set- ting the option for the hardware release of the high voltage generation. The LED bar shows the current setting of the hardware release.

  • Page 46: Signal Output Mode

    4.5.1.10.4 Signal output mode only for variants ES61/_...C and ES61/_...R, see table Pos. 6, chapter 1.4 "Variants”, page 10 The menu item for setting the mode for the signal output is signaled by the 3. configuration LED. The LED bar shows the current setting of the para- meter.

  • Page 47: Sensor Input Mode

    4.5.1.10.5 Sensor input mode only for variants ES61/_...C and ES61/_...R, see table Pos. 6, chapter 1.4 "Variants”, page 10 The 4. configuration LED indicates the selection of the menu item for set- ting the sensor input mode. The currently selected mode of the sensor input is shown by the LED bar.

  • Page 48: Canopen® Node Address

    4.5.1.10.6 CANopen® Node address only for variants ES61/_...C, see table Pos. 7, chapter 1.4 "Variants”, page 10 The CANopen® node address is set in two steps. First, the tens-digit of the node address is set in the range from 0 - 9. In the second step, the ones-digit is set in the range 0 - 9.

  • Page 49: Canopen® Baud Rate

    4.5.1.10.7 CANopen® Baud rate only for variants ES61/_...C, see table Pos. 7, chapter 1.4 "Variants”, page 10 The selection of this menu item is signaled by the BUS LED and the 3. configuration LED lighting up green continuously. The currently selec- ted setting is shown in the LED bar with the corresponding LED.

  • Page 50: Setup Menu Performance Control

    4.5.1.11 Setup menu Performance Control only for variants ES61/P see table Pos. 1, chapter 1.4 "Variants”, page 10 The setup menu is basically divided into two parts. On the one hand, a general setup menu is available for the device settings (see chapter 4.5.1.10 "Setup menu Device settings”, page 42).

  • Page 51: Start Setup Menu

    Fig. 25: Start Setup menu with illuminated "SETUP" LED The LEDs to the left of the LED bar indicate the current menu item in the setup menu. The setting is displayed using the LED bar. The LEDs to the right of the LED bar are used to display the currently selected connection for carrying out the setup menu.

  • Page 52: Activation Reference Point

    4.5.1.11.2 Activation reference point The "Brush" LED signals the selection of the menu item for setting the activation of the reference point. All four connection LEDs also light up. The LED bar shows the current setting of the parameter. The + and - but- tons can be used to change the setting of the software release option.

  • Page 53: Pollution Monitoring Connection

    4.5.1.11.3 Pollution monitoring connection The "Pollution monitoring connection" menu item is indicated by the "kV" LED lighting up. The corresponding connection LED also lights up to indi- cate which connection is selected for setting. The illuminated LED of the LED bar shows the current setting. The setting can be adjusted using the + and - buttons.

  • Page 54: Active Length Of The Device

    4.5.1.11.4 Active length of the device The "Hz" LED indicates the selection of the menu item for setting the active length of the connected device of the selected connection. The cor- responding connection LED also lights up to the left of the LED bar. The LED bar shows the current setting.

  • Page 55: Cable Length

    4.5.1.11.5 Cable length The menu item for setting the connected cable length of the respective connection is signaled by the "Balance" LED and the corresponding con- nection LED lighting up. The LED bar shows the current setting. This can be changed using the + and - buttons. The cable length can be set in the ranges described below.

  • Page 56: Using The Display

    4.5.2 Using the display only for variants ES61/_...D, see table Pos. 5, chapter 1.4 "Variants”, page 10 The operating options of the display integrated in the power supply unit are shown below: Fig. 30: Overview of the main menu 1 Release Power supply release, high voltage settings 2 Configuration Settings for configuring the screen view...

  • Page 57: Release

    4.5.2.1 Release Press the "Release" button. To lock or set the high-voltage release, slide the switch in the bottom left- hand corner to the relevant position. A possible password prompt must be confirmed with the correct password. 4.5.2.2 Configuration Press the "Configuration" button. Fig.

  • Page 58: Ecc User

    4.5.2.2.1 ECC User Press the "ECC user" button. Dialog for changing the password and logging the user in or out. Fig. 32: Password To change the password, enter the current password in the field “Current password”, enter the new password in the field “New password” and again in the field “Confirm new password”;...

  • Page 59: Access Management

    4.5.2.2.2 Access Management Press the "Access Management" button. Dialog for setting and configuring the individual parameters for the respec- tive user level. Fig. 33: Access Management Select the access level in the selection list of the respective parameter and confirm with OK. If you press the "Cancel" button, changes are not applied and the last valid settings are active.

  • Page 60: Settings (Language, Standard Access Level, Indication Of The Voltage And Current Values, Release Query)

    4.5.2.2.3 Settings Language, standard access level, indication of the voltage and current values, release query Press the "Settings" button. Dialog for setting the display language and the help information, setting / configuring the standard access level and display setting the display of the voltage and current values.

  • Page 61: Highlight Values

    4.5.2.2.4 Highlight Values Press the "Highlight Values" button. Dialog for setting the "Parameters / Status" view. Fig. 35: Highlight Values Depending on the access authorization, adjustable actual values are dis- played . Select the parameters and confirm with OK. If you press the "Cancel"...

  • Page 62: Preset

    4.5.2.3 Preset Press the "Preset" button. Dialog for loading, saving, editing and deleting presettings of the complete set for quick adjustment of the different values for the respective opera- tion. The left part of the screen shows the currently saved presets, the right part shows the possible editing options.

  • Page 63: Message Overview

    4.5.2.4 Message overview Press the "Message overview" button. Display of currently occuring error and warning messages Fig. 37: Message overview After pressing the "Error history" button, a chronological list of all mes- sages that have occurred appears. Click on the respective entry to display further information on the cause of the message and how to resolve it.

  • Page 64: Parameters

    4.5.2.5 Parameters The parameters can be set using the "Parameters" button on the display. To open, press the "Parameters" button in the upper area of the main view. This opens an overview of all parameters that can be read with the current access level.
  • Page 65 Fig. 40: Parameters Setting In this window, it is possible to change the parameter value by pressing the plus and minus buttons. The slider can also be used for this purpose. The value is set and saved by pressing the "OK" button. The selection list for setting the parameters is opened by pressing the dis- played parameter value.

  • Page 66: Discharge Parameters

    4.5.2.5.1 Discharge Parameters All parameters required for setting the discharge voltage are summarized in this section. To open this overview, select the "Discharging" sub-item in the parameter overview. Fig. 42: Discharge parameters The discharge voltage can be adjusted to optimize the discharge result. The discharge voltage and the ion balance can be changed within the defi- ned limits.

  • Page 67: Performance Control Parameters

    4.5.2.5.2 Performance Control Parameters only for variants ES61/P, see table Pos. 1, chapter 1.4 "Variants”, page 10 The parameters available for setting the performance control are summa- rized in this section. To open this overview, select the "Performance Control" sub-item in the parameter overview. There is a further sub-item for each discharge connection.

  • Page 68: General Parameters

    A detailed description of the function can be found in chapter A.5 "Pollu- tion monitoring”, page 110. A complete overview of the parameters for setting the Performance Control can be found in chapter A.3.2 "Parameters Performance Control”, page 102. 4.5.2.5.3 General Parameters The parameters available for the general setting of the device are listed in this sub-item of the parameter overview.

  • Page 69: Sensor Parameters

    Suitable sensors can be used for metal detection, suction monitoring and measuring humidity and temperature. However, Eltex recommends using the sensors listed in chapter 9 "Spare parts and accessories”, page 94.

  • Page 70: Setting The Suction Monitoring

    5 seconds. A suitable sensor must be provided for metal detection. This sensor must output a digital 24 V DC signal upon detection. Eltex recommends the use of the gloss sensor for metal detection, see chapter 9 "Spare parts and accessories”, page 94, art.

  • Page 71: Setting The E-Field Sensor

    4.5.2.5.4.4 Setting the E-field sensor A few settings must be made to ensure correct measurement of the con- nected E-field sensor. Fig. 46: Parameters E-field sensor First select the appropriate type of sensor. In order to correctly convert the measured electrostatic field into the resulting voltage, the working dis- tance of the sensor must be set.

  • Page 72: Setting The Humidity Sensor

    An analog sensor with an output signal of 0 - 10 V depending on the air humidity must be used to measure the air humidity. Eltex recommends the use of the combined humidity and temperature sensor, see chapter 9 "Spare parts and accessories”, page 94, art.

  • Page 73: Setting Of The Sensor Extension

    4.5.2.5.4.7 Sensor extension setting The settings for using the sensors connected via the external sensor extension must be made in several steps. First, select the appropriate mode depending on the configuration of the external sensor extension. Fig. 47: Parameters Sensor extension The mode for evaluating the connected sensor can then be selected for the available digital and analog sensor inputs.

  • Page 74: Actual Values

    4.5.2.6 Actual values The current actual values are displayed on the "Actual values" tab in the main view. To open it, press the "Actual values" button at the top of the main view. This opens an overview of all actual values that can be read with the current access level.

  • Page 75: Actual Values Performance Control

    4.5.2.6.2 Actual values Performance Control only for variants ES61/P, see table Pos. 1, chapter 1.4 "Variants”, page 10 Display of the actual values for performance control. To open this over- view, select the "Performance Control" sub-item in the display of the actual values.

  • Page 76: Actual Values General

    4.5.2.6.3 Actual values General Display of internal actual values of the supply voltage and device tempera- ture. To open this overview, select the "General" sub-item in the display of actual values. Fig. 50: Actual values General A complete overview of the general actual values can be found in chapter A.2.3 "Actual values General”, page 99.

  • Page 77: Actual Values Sensor

    4.5.2.6.4 Actual values Sensor only for variants ES61/_...C and ES61/_...S, see table Pos. 6, chapter 1.4 "Variants”, page 10 Display of the current measured values of the externally connected sen- sors. To open this overview, select the "Sensor" sub-item in the display of the actual values.

  • Page 78: General Device Information

    4.5.2.7 General Device Information Overview of general device information. To open, press the "General" but- ton at the top of the main view. This opens the overview showing the serial number, software versions and operating hours counter. Fig. 52: General Device Information BA-en-2089-2503_PRO IONIZER...

  • Page 79: Maintenance

    5. Maintenance Warning! Electric shock hazard! • Switch the power supply off and disconnect the supply voltage before carrying out any maintenance or repair work. • The machine which has the units fitted must not be in operation. • Repairs and maintenance work must be carried out by qualified electri- cians only.

  • Page 80: Trouble-Shooting

    6. Trouble-shooting Warning! Electric shock hazard! • Switch the power supply off and disconnect the supply voltage before carrying out any maintenance or repair work. • The machine which has the units fitted must not be in operation. • Repairs and maintenance work must be carried out by qualified electri- cians only.
  • Page 81 Error Error Cause Measure number clearable • Interrupt the supply voltage. Invalid error status • If this error occurs again, send in the device for repairs. • Interrupt the supply voltage. Invalid warning number • If this error occurs again, send in the device for repairs.
  • Page 82 Error Error Cause Measure number clearable • Check the 24 V DC supply. 24 V DC Supply faulty • Interrupt the supply voltage. • If this error occurs again, send in the device for repairs. • Interrupt the supply voltage. Lock of the high voltage has •...
  • Page 83 Error Error Cause Measure number clearable • Clean the bar. High voltage Discharge • Check the mounting position. • Reduce the setpoint value. • Clear the error. • If this error occurs again, send in the device for repairs. • Clean the bar. Current High voltage •...
  • Page 84 Error Error Cause Measure number clearable • Clean the bar. Pollution Discharge 1 • Check the mounting position. • Clear the error. • If this error occurs again, send in the device for repairs. • Clean the bar. Pollution Discharge 2 •...
  • Page 85 Error Error Cause Measure number clearable • Check high voltage cables and connections. Connection Discharge 4 • Clean the bar. • Clear the error. • If this error occurs again, send in the device for repairs. • Check the bus line. General error ethernet modul •...

  • Page 86: Warning Messages

    6.2 Warning messages If a warning message appears, the output of the high voltage is not blocked. Note! Warnings are not saved. The disruption of the supply voltage automati- cally cancels the warning message. The individual error numbers are listed by number in the following table. Warning Cause Measure...
  • Page 87 Warning Cause Measure number • Clean the bar. Pollution Discharge 1 • Check the mounting position. • Clear the warning. • Clean the bar. Pollution Discharge 2 • Check the mounting position. • Clear the warning. • Clean the bar. Pollution Discharge 3 •...
  • Page 88 Warning Cause Measure number • Number of revolutions below minimum value. Speed sensor 3 • Check external sensor. • Check the mounting position. • Clear the warning. Speed sensor 4 • Number of revolutions below minimum value. • Check external sensor. •...
  • Page 89 Warning Cause Measure number • Measured value Voltage below minimum Analog sensor input 2 value. • Check external sensor. • Check the settings. • Clear the warning. • Check external sensor. E-field sensor 1 • Check the settings. • Clean the bar. •...
  • Page 90 Warning Cause Measure number • Check PDO transmission CANopen® protocol. PDO access • Compare PDO access with the EDS file. • Clear the warning. • If this error occurs again, send in the device for repairs. • Check PDO transmission protocol. CANopen®...

  • Page 91: Technical Specifications Es61

    7. Technical specifications ES61 Input ES61/_A ES61/_D Supply voltage 90 - 264 V AC, 47 - 63 Hz 24 V DC ±15 % The voltage must not exceed 60 V at the input plugs of the 24 V DC supply voltage, the analog interfaces of the discharge and the field bus interfaces.
  • Page 92 Output Voltage 3.5 - 5 KV AC Current max. 6.2 mA Frequency 50 - 200 Hz Connections 4, adjustable in stages Load capacity depending on bar type and bar length and high voltage cable length (see Chapter 3.3.1) Features Ion balance Ion balance adjustable between 0 - 15 % of the set target value of the discharge voltage.

  • Page 93: Dimensions

    8. Dimensions Fig. 53: Dimensions Power Supply with fixing positions Assembly with 2 x hexagon screws M5 (alternatively M6) including flat washer BA-en-2089-2503_PRO IONIZER...

  • Page 94: Spare Parts And Accessories

    9. Spare parts and accessories Article Article-No. High voltage distributor Dischargie, 4 terminals (1 high voltage cable, 4 outputs) Specify plug and socket types as well as cable length ESV61/_ _ _ _ High voltage distributor Discharge, 2 terminals (1 high voltage cable, 2 outputs) Specify plug and socket types as well as cable length ESVY61/_ _ _ _ Extension cable...

  • Page 95: Waste Disposal

    Article Article-No. E-field sensor IZD 10-110 (measuring range +/- 0.4 kV) 114944 E-field sensor IZD 10-510 (measuring range +/- 20 kV) 118599 Humidity sensor / Temperature sensor 118849 Gloss sensor for metal detection 118848 Air flow monitor 118850 Speed sensor for R36E with rotary nozzle type C for retrofitting 118762 speed sensor for SCC for retrofitting 118308...

  • Page 96: Annex

    A. ANNEX A.1 Assembly of the plugs A.1.1 Plug M16 for 24 V DC supply voltage straight version, version with shield clamping ring Fig. 54: Plug M16 for 24 V DC power supply 1. Bead the pressure screw, pinch ring, seal, distance shell onto the first shield clamping ring.

  • Page 97: Plug M12, 4 Or 5-Pin For I/O Interface And Sensor Input

    A.1.2 Plug M12, 4 or 5-pin for I/O interface and sensor input A = 5 mm Fig. 55: Plug M12, 4 or 5-pin for I/O interface and sensor input BA-en-2089-2503_PRO IONIZER...

  • Page 98: Overview Of The Actual Values

    A.2 Overview of actual values A.2.1 Actual values Discharge Standard Function Description access level Voltage Effective value (RMS) of the sinusoidal output voltage of Viewer Discharge the discharge Positive voltage Effective value (RMS) of the positive sinusoidal output Super User voltage of the discharge Negative voltage Effective value (RMS) of the negative sinusoidal output...

  • Page 99: Actual Values Performance Control

    A.2.2 Actual values Performance Control only for variants ES61/P, see table Pos. 1, chapter 1.4 "Variants”, page 10 Standard Function Description access level Status Discharge status User Discharge 1 Connection 1 Pollution Detected pollution Discharge User Discharge 1 Connection 1 Power Effective power Discharge Super User...

  • Page 100: Actual Values Sensor

    A.2.4 Actual values Sensor only for variants ES61/_...C and ES61/_...S, see table Pos. 6, chapter 1.4 "Variants”, page 10 Standard Function Description access level Revolutions Current number of revolutions of the external speed User Speed sensor 1 sensor 1 Revolutions Current number of revolutions of the external speed User Speed sensor 2...

  • Page 101: Overview Parameters

    A.3 Overview Parameters A.3.1 Parameters Discharge Standard access Factory Function Description Range level setting Voltage Setting of the high voltage Viewer (read) 3,500 V - 5,000 V 4,600 V Setpoint setpoint, User (write) Discharge Discharge Discharge optimization of Viewer (read) -100 - 100 % balance the balance setting of...

  • Page 102: Parameters Performance Control

    A.3.2 Parameters Performance Control only for variant ES61/P see table Pos. 1, chapter 1.4 "Variants”, page 10 Standard access Factory Function Description Range level setting Pollution Setting of the pollution User (read) detection 1 monitoring Super user (write) Discharge, connection 1 Calibracion Active Indication of the connected...

  • Page 103: Function Description

    Standard access Factory Function Description Range level setting Warning Setting the warning level for User 20 - 90 % 50 % level 3 pollution monitoring (read, write Discharge, connection 3 Pollution Setting of the pollution User (read) detection 4 monitoring Super user (write) Discharge, connection 4 Calibracion...

  • Page 104: Parameters General

    A.3.3 Parameters General Depending on the variant, the specifications for the setting range and the factory settings of the respective parameter may differ. The information refers to a variant with the maximum possible equipment. Standard access Factory Function Description Range level setting High voltage...

  • Page 105: Parameters Sensor

    A.3.4 Parameters Sensor only for variants ES61/_C snd ES61/_S, see table Pos. 6, chapter 1.4 "Variants”, page 10 Standard access Factory Function Description Range level setting Sensor Setting the sensor User (read) input input mode Super user (write) Speed sensor mode Metal detection Suction monitoring...
  • Page 106 Standard access Factory Function Description Range level setting Sensor Mode selection for User (read) mode D6 the external 6ensor Super user (write) Speed sensor input D1 Metal detection Suction monitoring Sensor Mode selection for User (read) mode D7 the external sensor Super user (write) Speed sensor input D7...
  • Page 107 Standard access Factory Function Description Range level setting Warning level Setting for warning User (read) 0 V - 1,000 V 800 V E-field detection when Super user (write) (SMC IZD 10-110) sensor 1 measured value is 0 V - 30,000 V exceeded 1 (SMC IZD 10-510) Error level...

  • Page 108: Optimisation Of The Residual Charge

    A.4 Optimization of the residual charge All power supply units of the ES61 series support a wide range of setting options for optimizing the residual charge measured on the surface of the substrate to be discharged. This measured value can be changed by set- ting the frequency or the voltage setpoint of the discharge voltage and the ion balance.
  • Page 109 R50 - 50 mm -100 -150 -200 -250 -300 Ion balance Minimum Range residual charge 5000 V / 50 Hz 3500 V / 200 Hz F00086y Fig. 56: Residual charge, discharging bar R50 R60L - 100 mm -100 -150 -200 Ion balance Minimum Range residual charge...

  • Page 110: Pollution Monitoring

    A.5 Pollution monitoring Pollution monitoring is a component of the Performance Control integrated into the power supply unit for independent monitoring of the individual connections. Performance Control is only available in the ES61/P device variants and is an innovative principle for monitoring the connected devices.
  • Page 111 The following is a schematic representation of the setting procedure. Deactivate discharging Select calibration pollution Setting the active length and voltage detection cable length of the consumer Setting active length to R55E/PR55 15 mm connected? Customize activation reference point and warning level After successful calibration, Activate discharge voltage...
  • Page 114 Eltex offices and agencies The addresses of all Eltex agencies can be found on our website at www.eltex.de Eltex-Elektrostatik-Gesellschaft mbH Blauenstraße 67-69 79576 Weil am Rhein | Germany Phone +49 (0) 7621 7905-422 eMail info@eltex.de Internet www.eltex.de...

This manual is also suitable for:

Pro ionizer es51Pro ionizer es53Pro ionizer es60

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