3.7.2 ModbusTCP (optional) ....... . . 24 3.8 Use of the Eltex signal cable CS and mains cable KN ..25 Operation .
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4.5.1.8 Loading the factory settings ......39 4.5.1.9 Acknowledge error or warning messages....39 4.5.1.10 Setup menu Device settings.
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ANNEX..........78 A.1 Assembly of the plugs .
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A variety of Eltex discharging bars for AC operation as well as ion blower nozzles, ion blower pistols and distributors, each with a permanently con- nected high-voltage cable, are available.
1. Outline of appliance Fig. 1: ES61 high voltage power supply with display 1 Power supply lead 2 Fuse (type: see name plate) 3 Operating switch ON / OFF 4 Ground terminal 5 High voltage connections ( 4 pieces) 6 Sensor input (optional) 7 Interface 1 and 2 field bus (optional) 8 I/O interface (optional) 9 Service interface...
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Fig. 2: ES61 high voltage power supply with membrane keyboard BA-en-2089-2311_PRO IONIZER...
1.1 Variants The high voltage power supplies of the ES61 family are available in diffe- rent variants. The possible combinations depend on the mains voltage, operation and interfaces etc. Reference code with the individual characteristics: ES61 / Article Version Characteristic code Variable Standard...
2.2 Contact protection The site of installation and/or use of the units is outside the control of Eltex, contact protection against inadvertent contact of the bars and of live components by personnel as specified by the employer’s liability insu- rance association may have to be provided (e.g. DGUV V3 in Germany).
(e.g. metal foil or metal composites) are processed, the release of the high voltage must be disabled (see chapter 3.8 "Use of the Eltex signal cable CS and mains cable KN”, page chapter 4.4 "Releasing the high voltage”, page 35).
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Eltex, the colored markings and the bending radii must be observed when connecting the individual leads (see chapter 3.8 "Use of the Eltex signal cable CS and mains cable KN”, page 25). • Check the power supply, all connected units, the electrical wiring and the high voltage cables at regular intervals for any damage.
The manufacturer reserves the right to make changes to the technical specifications without prior notice in order to adapt the units to state-of- the-art engineering. Eltex will be happy to provide you the latest informa- tion on any changes or modifications in the operating instructions on request.
3. Installation and assembly 3.1 Assembly the power supply The unit is prepared for wall mounting. It is attached using the mounting brackets. When mounting the unit, make sure that the operating elements and the connector terminals remain easilyaccessible and that the unit can be checked.
A cross section of 2.5 mm is required for cable lengths exceeding 0.5 meters. Eltex recommends using the ground cable supplied with the power supply. Ground terminal Insert the ground cable into the side slot of the open terminal until it pro- trudes on the opposite side.
3.3 Discharging bars, ion blower nozzles / heads, ion blower pistols and distributors suitable for connection Only Eltex discharging bars for AC operation as well as the ion blower nozzles, ion blower pistols and distributors may be connected with a per- manently connected high-voltage cable.
3.3.1 Maximum active bar length and length of the high voltage cable Both the lengths of the high voltage cable and of the active bars are li- mited. The shielded high voltage cables cause a capacitive load on the transformer inside the power supply. The load increases at higher discharge frequencies.
Note: The details of the maximum connectable cable length or active bar length refer to the maximum setting of the discharge voltage setpoint. If this set- ting is reduced, the maximum connectable length for the bars and high voltage cables increases. 3.3.2 Connecting the high voltage cable Warning! Electric shock hazard!
3.3.3 Disconnecting the high voltage cable Warning! Electric shock hazard! Work may be carried out only if: • the supply voltage to the power supply has been disconnected, • the machine is at a standstill, as the bars pick up charge while the material web is running.
3.4.2 Connecting the supply voltage AC (ES61/_A) The supply voltage of 90 - 264 V AC is connected via the prefabricated mains cable with angled shock-proof plug or open ends for connection to terminals in the control cabinet. 3.4.3 External protection For external fusing of the power supply unit, we recommend the following circuit breaker, depending on the design variant: ES61/A: 2 A, Tripping-Characteristics "C"...
3.6 I/O interface (optional) only variants ES61/_...C and ES61/_...R see table Pos. 6, chapter 1.1 "Variants”, page 9 The interface enables the power supply unit to be integrated into a PLC or other environments for function and fault signal monitoring. Hardware release is optional.
Fault signal output wire color: brown 0 V: The power supply is not ready to start or has detected an error; the high voltage is switched off. 24 V DC: The power supply is in operation and no errors have occurred. 24 V DC / I <...
EDS file "ES61.eds" are available in sepa- rate files. The files are available for download on the product page Discharge/Power Supplies/PRO IONIZER at www.eltex.de. The bus network (beginning / end) has to be terminated at both sides.
The files are available for download on the product page Discharge/Power Supplies/PRO IONIZER at www.eltex.de. Caution! Suitable, shielded cables must be used to connect the power supply unit to the network;...
3.8 Use of the Eltex signal cable CS and mains cable KN When using the CS signal cable or the KN mains cable optionally available from Eltex, the following data, color markings and bending radii should be observed when connecting the individual leads.
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Cable assignment for open end connection CS/E Signal cable I/O interface Signal Core no. Core color white release 1 brown fault signal output green release 2 yellow signal output gray fault signal output shirm CS/C Signal cable CANopen ® Signal Core no.
4. Operation In all power supply variants, the operating status of the device is indicated LEDs. Fig. 14: Operating status indicated by illuminated LED 4.1 Startup If all connections and the installation have been carried out correctly, the system is ready for operation and the supply voltage can be switched on. 4.2 Setting the power supply ES61 After switching on, the individual settings for the individual parameters are shown on the LED display on the power supply unit.
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kV - Discharge voltage The setpoint of the discharge voltage can be varied within a range of 3.5 - 5 kV. The ionization range can be extended by increasing th voltage. The discharge voltage also affects the ion balance. Reducing the discharge vol- tage improves the ion balance.
4.3 Function monitoring The correct functioning of the unit is signaled via LEDs. In addition, func- tion monitoring is possible with the optional fault signal and signal outputs of the I/O interface. Note! Malfunctions are not saved. The disruption of the supply voltage automati- cally cancels the malfunction message.
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• LED "STATUS" LED STATUS State Red steady light Initializing Red flashing Error Red 1 x flashing System error Green steady light Hight voltage ON Green flashing Warning and High voltage ON Green 1 x flashing Power supply in standby mode High voltage OFF Green 2 x flashing Warning and High voltage OFF...
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• LED "DIAGNOSIS" only variants ES61/_...P see table Pos. 8, chapter 1.1 "Variants”, page 9 DIAG LED State No diagnostic error detected Red steady light Dagnostic error detected • BUS LED, LINK LED Indicates the status of the respective bus network. In variants without field bus support, these LEDs are permanently off.
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ModbusTCP (optional) only for variants ES61/_...M see table Pos. 7, chapter 1.1 "Variants”, page 9 BUS LED State No IP address assigned Green steady light Modbus messages received correctly Green flashing Waiting for first Modbus message Red steady light Invalid IP address LINK LED State No connection...
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• Brush LED Green steady light only for variants ES61/P, see table Pos. 1, chapter 1.1 "Variants”, page 9 - LED 1 Yellow steady light Display of the percentage of pollution Connection 1 - LED 2 Yellow steady light Display of the percentage of pollution Connection 2 - LED 3 Yellow steady light Display of the percentage of pollution Connection 3 - LED 4 Yellow steady light...
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Fault signal output (optional) only for variants ES61/_...C and ES61/_...R, see table Pos. 6, chapter 1.1 "Variants”, page 9 Display of the function State Error or the power supply is not ready for operation 24 V Power supply switched on, no error occured Signal output (optional) only for variants ES61/_...C and ES61/_...R,...
4.4 Releasing the high voltage Several options are available for releasing the high voltage. These may differ depending on the device variant. Attention! If electrically conductive substrates or substrates coated with conductive material (e.g. metal foil or metal composites) are used, the release of the high voltage must be blocked.
4.5 Integrated control elements Settings on the power supply are made via the integrated control ele- ments. Error and warning messages can be acknowledged directly on the device. Depending on the power supply variant, the operator can use the integra- ted membrane keyboard or the touchscreen.
4.5.1.1 Describtion of the buttons • Button: + Button for changing the setting • Button: - Button for changing the setting • Button: kV / Hz / Brush / Balance Button for switching the display of the LED bar • Button: Setup Activating the Setup Menu •...
4.5.1.4 Setting the frequency Discharge voltage The frequency of the discharge voltage can be set using the +/- buttons of the LED bar when selecting the display mode for the frequency (LED Hz lights up continuously). The frequency is set in steps in a range of 50 - 200 Hz.
4.5.1.6 Setting and deleting the software release Press the ON/OFF button to set or delete the software release. The "Release via integrated control elements" setting must be activated (default setting). 4.5.1.7 Saving the parameters To save the entire parameter set, press and hold the OK button until the LEDs flash twice.
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• Sensor input mode only for variants ES61/_...C and ES61/_...S, see table Pos. 6, chapter 1.1 "Variants”, page 9 Selection of the sensor input mode • CANopen® node address only for variants ES61/_...C see table Pos. 7, chapter 1.1 "Variants”, page 9 Setting the node address of the device for the CANopen®- network •...
4.5.1.10.1 Start Setup menu To start the setup menu, first select the discharge voltage, frequency or balance display mode of the LED bar. Then press and hold the Setup but- ton until the "SETUP" LED lights up continuously. Pressing the OK button takes you to the menu item for the Software release or Activate reference point option.
4.5.1.10.3 Option Hardware release only for variants ES61/_...C and ES61/_...R, see table Pos. 6, chapter 1.1 "Variants”, page 9 The 2. configuration LED indicates the selection of the menu item for set- ting the option for the hardware release of the high voltage generation. The LED bar shows the current setting of the hardware release.
4.5.1.10.4 Signal output mode only for variants ES61/_...C and ES61/_...R, see table Pos. 6, chapter 1.1 "Variants”, page 9 The menu item for setting the mode for the signal output is signaled by the 3. configuration LED. The LED bar shows the current setting of the para- meter.
4.5.1.10.5 Sensor input mode only for variants ES61/_...C and ES61/_...R, see table Pos. 6, chapter 1.1 "Variants”, page 9 The 4. configuration LED indicates the selection of the menu item for set- ting the sensor input mode. The currently selected mode of the sensor input is shown by the LED bar.
4.5.1.10.6 CANopen® Node address only for variants ES61/_...C, see table Pos. 7, chapter 1.1 "Variants”, page 9 The CANopen® node address is set in two steps. First, the tens-digit of the node address is set in the range from 0 - 9. In the second step, the ones-digit is set in the range 0 - 9.
4.5.1.10.7 CANopen® Baud rate only for variants ES61/_...C, see table Pos. 7, chapter 1.1 "Variants”, page 9 The selection of this menu item is signaled by the BUS LED and the 3. configuration LED lighting up green continuously. The currently selected setting is shown in the LED bar with the corresponding LED.
4.5.1.11 Setup menu Performance Control only for variants ES61/P see table Pos. 1, chapter 1.1 "Variants”, page 9 The setup menu is basically divided into two parts. On the one hand, a general setup menu is available for the device settings (see chapter 4.5.1.10 "Setup menu Device settings”, page 39).
Fig. 24: Start Setup menu with illuminated "SETUP" LED The LEDs to the left of the LED bar indicate the current menu item in the setup menu. The setting is displayed using the LED bar. The LEDs to the right of the LED bar are used to display the currently selected connection for carrying out the setup menu.
4.5.1.11.2 Activation reference point The "Brush" LED signals the selection of the menu item for setting the activation of the reference point. All four connection LEDs also light up. The LED bar shows the current setting of the parameter. The + and - but- tons can be used to change the setting of the software release option.
4.5.1.11.3 Pollution monitoring connection The "Pollution monitoring connection" menu item is indicated by the "kV" LED lighting up. The corresponding connection LED also lights up to indi- cate which connection is selected for setting. The illuminated LED of the LED bar shows the current setting. The setting can be adjusted using the + and - buttons.
4.5.1.11.4 Active length of the device The "Hz" LED indicates the selection of the menu item for setting the active length of the connected device of the selected connection. The cor- responding connection LED also lights up to the left of the LED bar. The LED bar shows the current setting.
4.5.1.11.5 Cable length The menu item for setting the connected cable length of the respective connection is signaled by the "Balance" LED and the corresponding con- nection LED lighting up. The LED bar shows the current setting. This can be changed using the + and - buttons. The cable length can be set in the ranges described below.
4.5.2 Uding the display only for variants ES61/_...D, see table Pos. 5, chapter 1.1 "Variants”, page 9 The operating options of the display integrated in the power supply unit are shown below: Fig. 29: Overview of the main menu 1 Release Power supply release, high voltage settings 2 Configuration Settings for configuring the screen view...
4.5.2.1 Release Press the "Release" button. To lock or set the high-voltage release, slide the switch in the bottom left- hand corner to the relevant position. A possible password prompt must be confirmed with the correct password. 4.5.2.2 Configuration Press the "Configuration" button. Fig.
4.5.2.2.1 ECC User Press the "ECC user" button. Dialog for changing the password and logging the user in or out. Fig. 31: Password To change the password, enter the current password in the field “Current password”, enter the new password in the field “New password” and again in the field “Confirm new password”;...
4.5.2.2.2 Access Management Press the "Access Management" button. Dialog for setting and configuring the individual parameters for the respec- tive user level. Fig. 32: Access Management Select the access level in the selection list of the respective parameter and confirm with OK. If you press the "Cancel" button, changes are not applied and the last valid settings are active.
4.5.2.2.3 Settings Language, standard access level, indication of the voltage and current values, release query Press the "Settings" button. Dialog for setting the display language and the help information, setting / configuring the standard access level and display setting the display of the voltage and current values.
4.5.2.2.4 Highlight Values Press the "Highlight Values" button. Dialog for setting the "Parameters / Status" view. Fig. 34: Highlight Values Depending on the access authorization, adjustable actual values are dis- played . Select the parameters and confirm with OK. If you press the "Cancel"...
4.5.2.3 Preset Press the "Preset" button. Dialog for loading, saving, editing and deleting presettings of the complete set for quick adjustment of the different values for the respective opera- tion. The left part of the screen shows the currently saved presets, the right part shows the possible editing options.
4.5.2.4 Message overview Press the "Message overview" button. Display of currently occuring error and warning messages Fig. 36: Message overview After pressing the "Error history" button, a chronological list of all mes- sages that have occurred appears. Click on the respective entry to display further information on the cause of the message and how to resolve it.
4.5.2.5 Parameters Press the "Parameters" button. Fig. 38: Parameters overview Change the parameter value using either the slide switch or the selection list, confirm the selected value with OK. If you do not have the required access authorization, a password prompt is displayed. Select “Change all”...
4.5.2.6 General Parameters Fig. 39: General parameters overview For a better overview, the individual parameters are organized in several tabs. For example, the "General" tab can be used to change the high vol- tage release mode. Using this parameter, it is possible to activate or deac- tivate the options for setting or blocking the high voltage release.
5. Maintenance Warning! Electric shock hazard! • Switch the power supply off and disconnect the supply voltage before carrying out any maintenance or repair work. • The machine which has the units fitted must not be in operation. • Repairs and maintenance work must be carried out by qualified electri- cians only.
6. Trouble-shooting Warning! Electric shock hazard! • Switch the power supply off and disconnect the supply voltage before carrying out any maintenance or repair work. • Any work involving the units must be carried out by qualified electrici- ans only. 6.1 Error messages If an error occurs, the high voltage will be disabled at once and the fault signal output is pulled to 0 V.
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Error Error Cause Measure number clearable Invalid warning status • Interrupt the supply voltage. • If this error occurs again, send in the device for repairs. • Interrupt the supply voltage. Invalid lock of the output stages • If this error occurs again, send in the device for repairs.
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Error Error Cause Measure number clearable • Check the 24 V DC supply. Overcurrent supply voltage • Clear the error. • If this error occurs again, send in the device for repairs. • Interrupt the supply voltage. Lock of the high voltage has •...
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Error Error Cause Measure number clearable • Clean the bar. High voltage Discharge • Check the mounting position. • Reduce the setpoint value. • Clear the error. • If this error occurs again, send in the device for repairs. • Clean the bar. Current High voltage •...
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Error Error Cause Measure number clearable • Check high voltage cables and connections. Connection Discharge 1 • Clean the bar. • Clear the error. • If this error occurs again, send in the device for repairs. • Check high voltage cables and connections. Connection Discharge 2 •...
6.2 Warning messages If a warning message appears, the output of the high voltage is not blocked. Note! Warnings are not saved. The disruption of the supply voltage automati- cally cancels the warning message. The individual error numbers are listed by number in the following table. Warning Cause Measure...
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Warning Cause Measure number • Clean the bar. Pollution Discharge 1 • Check the mounting position. • Clear the warning. • Clean the bar. Pollution Discharge 2 • Check the mounting position. • Clear the warning. • Clean the bar. Pollution Discharge 3 •...
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Warning Cause Measure number • Check bus cabling. General CANopen® • Check CANopen® transmission. communication error • Clear the warning. • If this warning occurs again, send in the device for repairs. • Check SDO transmission protocol. CANopen® SDO access •...
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Warning Cause Measure number • Parameter was automatically corrected to Parameter value below minimum. minimum • Clear the warning. • Parameter was automatically corrected to Parameter value above maximum. maximum • Clear the warning. • Parameter was not changed. Invalid parameter value Transmit correct value.
7. Technical specifications ES61 Input ES61/_A ES61/_D Supply voltage 90 - 264 V AC, 47 - 63 Hz 24 V DC ±15 % The voltage must not exceed 60 V at the input plugs of the 24 V DC supply voltage, the analog interfaces of the discharge and the field bus interfaces.
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Output Voltage 3.5 - 5 KV AC Current max. 6.2 mA Frequency 50 - 200 Hz Connections 4, adjustable in stages Load capacity depending on bar type and bar length and high voltage cable length (see Chapter 3.3.1) Features Ion balance Ion balance adjustable between 0 - 15 % of the set target value of the discharge voltage.
8. Dimensions Fig. 40: Dimensions Power Supply with fixing positions Assembly with 2 x hexagon screws M5 (alternatively M6) including flat washer BA-en-2089-2311_PRO IONIZER...
9. Spare parts and accessories Article Article-No. High voltage distributor Dischargie, 4 terminals (1 high voltage cable, 4 outputs) Specify plug and socket types as well as cable length ESV61/_ _ _ _ High voltage distributor Discharge, 2 terminals (1 high voltage cable, 2 outputs) Specify plug and socket types as well as cable length ESVY61/_ _ _ _ Extension cable...
10. Waste disposal The ES61 power supply unit can be disposed of using the general waste disposal methods (electronic waste). BA-en-2089-2311_PRO IONIZER...
A. ANNEX A.1 Assembly of the plugs A.1.1 Plug M16 for 24 V DC supply voltage straight version, version with shield clamping ring Fig. 41: Plug M16 for 24 V DC power supply 1. Bead the pressure screw, pinch ring, seal, distance shell onto the first shield clamping ring.
A.1.2 Plug M12, 4 or 5-pin for I/O interface and sensor input A = 5 mm Fig. 42: Plug M12, 4 or 5-pin for I/O interface and sensor input BA-en-2089-2311_PRO IONIZER...
A.2 Overview of actual values A.2.1 Actual values Discharge Standard Function Description access level Voltage Effective value (RMS) of the sinusoidal output voltage of Viewer Discharge the discharge Positive voltage Effective value (RMS) of the positive sinusoidal output Super User voltage of the discharge Negative voltage Effective value (RMS) of the negative sinusoidal output...
A.2.2 Actual values Performance Control only for variants ES61/P, see table Pos. 1, chapter 1.1 "Variants”, page 9 Standard Function Description access level Status Discharge status User Discharge 1 Connection 1 Pollution Detected pollution Discharge User Discharge 1 Connection 1 Power Effective power Discharge Super User...
A.2.4 Actual values Sensor only for variants ES61/_...C and ES61/_...S, see table Pos. 6, chapter 1.1 "Variants”, page 9 Standard Function Description access level Revolutions Current number of revolutions of the external speed User Speed sensor sensor 1 A.3 Overview Parameters A.3.1 Parameters Discharge Standard access Factory...
A.3.2 Parameters Performance Control only for variant ES61/P see table Pos. 1, chapter 1.1 "Variants”, page 9 Standard access Factory Function Description Range level setting Activation Setting to activate the User High voltage High Reference reference point (read, write) release voltage point for executing the...
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Performance Performance limit Super User 0 - 10.000 mW 0 mW limit B1 Discharge, connection 1 (read, write) Upper performance limit for assessing pollution Pollution Setting of the pollution Viewer (read) detection 2 monitoring User (write) Discharge, connection 2 Calibracion Active Indication of the connected Viewer (read)
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Nominal Indication of the nominal Viewer (read) 0 - 3.500 mW 0 mW power 3 power of the discharge User (write) Connection 3 Reference point for deter- mining the pollution Performance Performance limit Super User 0 - 3.500 mW 0 mW limit A3 Discharge, connection 3 (read, write)
A.3.3 Parameters General Depending on the variant, the specifications for the setting range and the factory settings of the respective parameter may differ. The information refers to a variant with the maximum possible equipment. Standard access Factory Function Description Range level setting High voltage...
A.3.4 Parameters Sensor only for variants ES61/_C snd ES61/_S, see table Pos. 6, chapter 1.1 "Variants”, page 9 Standard access Factory Function Description Range level setting Sensor Setting the sensor Viewer (read) input input mode User (write) Speed sensor mode Minimum Setting the moni- Super user...
A.4 Optimization of the residual charge All power supply units of the ES61 series support a wide range of setting options for optimizing the residual charge measured on the surface of the substrate to be discharged. This measured value can be changed by set- ting the frequency or the voltage setpoint of the discharge voltage and the ion balance.
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R50 - 50 mm -100 -200 -300 Ion balance Minimum Range residual charge 5000 V / 50 Hz 3500 V / 200 Hz F00082y R60L - 100 mm -100 Ion balance Minimum Range residual charge 5000 V / 50 Hz 3500 V / 200 Hz F00083y BA-en-2089-2311_PRO IONIZER...
A.5 Pollution monitoring Pollution monitoring is a component of the Performance Control integrated into the power supply unit for monitoring the individual connections. The Performance Control is only available in the ES61/P device variants. Each connection can be individually set for the requirements of the pollution monitoring, see chapter A.3.2 "Parameters Performance Control”, page 83.
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Eltex offices and agencies The addresses of all Eltex agencies can be found on our website at www.eltex.de Eltex-Elektrostatik-Gesellschaft mbH Blauenstraße 67-69 79576 Weil am Rhein | Germany Phone +49 (0) 7621 7905-422 eMail info@eltex.de Internet www.eltex.de...
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