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Related Manuals for Multiplex S-150
Summary of Contents for Multiplex S-150
- Page 1 S, SV, SVi, NGF, & Quickdraw™ Beverage/Ice Dispensers Installation, Operation and Maintenance Manual Original Instructions — This manual is updated as new information and models are released. Visit our website for latest manual. www.multiplexbeverage.com Part Number 020003996 3/15...
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Page 2: Safety Notices
Safety Notices Read These Before Proceeding As you work on Manitowoc equipment, be sure to pay close Warning attention to the safety notices in this manual. Disregarding PERSONAL NJURY POTENTAL the notices may lead to serious injury and/or damage to the Do not operate equipment that has been misused, equipment. -
Page 3: Table Of Contents
Table of Contents Section 1 General Information Read This Manual ....................... 5 Unit Inspection ........................5 Serial Number Location ..................... 5 Warranty Information ......................5 Model Numbers ........................5 How to Read a Model Number ......................5 Accessories .......................... 6 Variety Valves ............................6 Flavor Magic™... - Page 4 Table of Contents (continued) Unit Installation ............................ 21 Quickdraw Installations........................22 Setting Pressures ..........................22 ADA Key Pads ............................23 Starting Your Beverage System & Dispenser ................24 Section 3 Operation General System Overview ....................25 Component Identification ....................26 Sequence of Operation ....................26 Ice Recommended for Dispensing ....................
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Page 5: General Information
This manual covers the following models: model and serial number available when you call. Beverage/Ice Dispensers Your Service Agent _______________________________ S-150, S-200, S-250, SV-150, SV-175, SV-200, SV-250, SV-150i, Service Agent Telephone Number ____________________ SV-175i, SV-200i, SV-250i, SV-250QD, NGF-250, NGF-250QD Your Local Multiplex Distributor______________________... -
Page 6: Accessories
General Information Section 1 Accessories BAFFLE FOR MANITOWOC® ICE MACHINES When installing a Manitowoc Ice Machine on a dispenser, a VARIETY VALVES baffle kit is required for proper installation. The baffle kit is designed to prevent ice from lying against the front of the Variety Valves are a great way of extending your beverage ice machine, and melting down the front of the dispenser. -
Page 7: Installation
General Important These instructions are provided to assist the qualified Failure to follow these installation guidelines may affect installer. Contact your Multiplex Beverage Service Agent warranty coverage. or call Multiplex Beverage for information regarding start-up services. The unit should be installed and serviced by a suitably trained person. -
Page 8: Footprints
Installation Section 2 Footprints Minimum Area for Cutout Maximum Area for Cutout NOTE: Footprint for S/SV-175 shown. Maximum Minimum S & SV 19.00" 17.81" 8.00" 8.00" (48.3 cm) (45.2 cm) (20.3 cm) (20.3 cm) 21.00" 17.81" 8.00" 8.00" (53.3 cm) (45.2 cm) (20.3 cm) (20.3 cm) -
Page 9: Location
Section 2 Installation Warning Warning Carbon Dioxide (CO Cutting the countertop may decrease its strength. Counter must be braced to support the dispenser ALWAYS countertop weight plus ice storage capacity and weight • Connect the CO or Gas Cylinder to a reducing valve. of ice machine, if applicable. -
Page 10: Location Requirements For Top Mounted Ice Machine Installations
Installation Section 2 Location Requirements for Top Mounted Ice Pre-installation Checklist Machine Installations When installing any system, first make sure the major components are available. Generally the major components Location — Avoid placing the dispenser and/or ice necessary for an installation are: machine near heat sources such as radiators, ovens, refrigeration equipment and direct sunlight. -
Page 11: Assembly
Section 2 Installation Assembly Q Series Baffle 1. Position baffle on top of water well with tab on the INSTALLING BAFFLE FOR ICE MACHINE front and the other tab inside the water well. INSTALLATIONS 2. Mount the baffle on the left side of the ice machine S Series Baffle using the hole and screw provided. -
Page 12: Electrical
Please refer to the dispenser serial number tag to verify electrical data. Serial tag information overrides information listed on this page. Minimum Circuit Dispenser Voltage/Cycle Amps 115/60 S-150, S-200, S-250, SV-150, SV-175, SV-200, 220/50, 220/60, SV-250, SV-150i, 240/50, 240/60 SV-175i, SV-200i, SV-250i, SV-250QD,... -
Page 13: Pump Deck Wiring
Section 2 Installation PUMP DECK WIRING Warning The supply cord is equipped with a three-prong 5-15P. When using electric appliances, basic precautions must When a Ground Fault Circuit Interrupter (GFCI) is required always be followed, including the following: by code, a breaker type protector must be used. We do Read all the instructions before using the not recommend GFIC outlets as they are known for more appliance. -
Page 14: Water Supply
Installation Section 2 Water Supply Important When installing cold carbonated (Intelli carb) equipment, RECOMMENDED PLUMBING never put a tee for the plain water connection in the All plumbing must conform to local, state, and national line from the pump deck to the cold plate. Putting a tee codes. -
Page 15: S/Sv150 6 Valve Diagram
Section 2 Installation S/SV150 6 Valve Diagram Plumbing: 2-1-1-2 Manifolding *OPTIONAL* VARIETY VALVE ON #3 INTERNAL CARBONATOR TANK 1 – WATER (THRU COLDPLATE) VALVES “SYRUP LINES NOT SHOWN” 2 – SYRUP (AMBIENT) 3 – SYRUP (AMBIENT) 4 – SYRUP (THRU 1, 2 5, 6 COLDPLATE) -
Page 16: S/Sv175 8 Valve Diagram
Installation Section 2 S/SV175 8 Valve Diagram Plumbing: 3-1-1-1-2 Manifolding *OPTIONAL* VARIETY VALVE ON #4 INTERNAL CARBONATOR TANK (OPTIONAL) 1 – WATER (THRU COLDPLATE) VALVES “SYRUP LINES NOT SHOWN” 2 – SYRUP (AMBIENT) 3 – SYRUP (AMBIENT) 4 – SYRUP (THRU COLDPLATE) 7, 8 1, 2, 3... -
Page 17: S/Sv200/250/Sv-250Qd 8 Valve Diagram
Section 2 Installation S/SV200/250/SV-250QD 8 Valve Diagram Plumbing: 3-1-1-1-2 Manifolding *OPTIONAL* VARIETY VALVE ON #4 NOTE: SYRUP LINES NOT SHOWN 1 – WATER (THRU VALVES COLDPLATE) 2 – SYRUP (AMBIENT) 3 – SYRUP (AMBIENT) 1, 2, 3 7, 8 VALVES 4 –... -
Page 18: S/Sv200/250 10 Valve Diagram
Installation Section 2 S/SV200/250 10 Valve Diagram Plumbing: 3-1-1-1-3 Manifolding NOTE: SYRUP LINES NOT SHOWN VALVES 1, 2, 3 5, 6 8, 9, 10 VALVES CIRCUITS CARBONATOR OUT TO POST-CHILL Manifold: Change to carbonated or non-carbonated water. Rotate plunger 180° using a 5/32" Hex Key wrench PRE-CHILL OUT TO Pull plunger up to get non-carbonated water. -
Page 19: Ngf-250 & Ngf-250Qd 8 Valve Diagram
Section 2 Installation NGF-250 & NGF-250QD 8 Valve Diagram W/2 VARIETY VLVS STANDARD NO VARIETY VLV VALVES VALVES VARIETY VALVE VARIETY VALVE KEY PAD BLOCK W-WATER W/2 VARIETY VLVS 3-FLAVOR 2-FLAVOR VALVES CIRCUITS 1-FLAVOR MANIFOLD TO CHANGE TO CARBONATED OR NON-CARBONATED WATER 1) ROTATE PLUNGER 180 USING A 5/32”... -
Page 20: Co Supply
Installation Section 2 Supply ROUTING INTERNAL CARB TANK PURGE TUBE Some models are equipped with an internal carbonation Rear of Unit tank. These models require that the purge/pressure relief tubing be routed to a drain. 1. Remove the splash panel. 2. -
Page 21: Step By Step Installation
Section 2 Installation Step by Step Installation UNIT INSTALLATION 1. Place the dispenser in the desired location. GENERAL 2. Run the beverage lines and water lines; make sure S/SV/SVI/NGF Series dispensers have a stainless steel to install the water connections to the proper inlets. cabinet and lighted merchandiser standard. -
Page 22: Quickdraw Installations
Installation Section 2 D. Mount the collector box to the bracket by sliding QUICKDRAW INSTALLATIONS the right and left bracket tabs into the slots on the Warning collector box. Personal Injury - Hazardous Moving Parts Right Do not adjust regulator valve above 50 psi (3.44 BAR Bracket 344,738 Pa). -
Page 23: Ada Key Pads
Section 2 Installation 7. Connect the ADA ribbon cable to the ADA wire harness Important located to the left of the ice chute and held to the foam If incoming water pressure is under 40 psi (2.76 BAR, front by a wire clip. 275,790 Pa), a water booster is recommended. -
Page 24: Starting Your Beverage System & Dispenser
Installation Section 2 11. Apply corresponding drink labels to the ADA key pads. Finish Installation NOTE: Drinks correspond from left to right on the left side 12. Put the splash panel and merchandiser back onto the of the unit, and right to left on the right side of the unit. If unit and reinstall the screws that hold them in place. -
Page 25: Operation
Section 3 Operation General System Overview Dispenser Carbonator Tank Carbonate, Non-carbonate Beverage Manifold Countertop Syrup BIB Syrup Pump Bag-in-box Water Syrup Carton Tap Water 1800 Cylinder Typical Internal Carbonation Beverage Dispensing System Dispenser w/ Cold plate Countertop Bag-in-box Syrup BIB Syrup Pump Non-carbonated Water Syrup Syrup... -
Page 26: Component Identification
Operation Section 3 Component Identification ICE STORAGE AND DISPENSING As the customer presses the rocking chute, the arm at the top left rear of the chute pushes upward on the door lock. The door opens until it contacts the stops in the mounting Merchandiser brackets. -
Page 27: Carbonation
Section 3 Operation CARBONATION BACK ROOM PACKAGE The purpose of the carbonator is to take regular tap water Booster System at street water pressure (minimum 20 psi, maximum 80 psi, (If Required) dynamic or flowing pressure) 1/2" water line and increase Water Regulator From Water Supply 40–55 psi... -
Page 28: Racking
Operation Section 3 8. Lowered outgoing pressure – Set for 75 psi. Gauge FIGAL SYSTEM indicates lowered outgoing pressure from the CO Figal refers to the stainless steel tanks of pre-mix beverage cylinder after being routed through the primary or post-mix syrup. A small CO tank pushes the beverage pressure regulator at 100 psi. -
Page 29: Operation Checks And Adjustments
Section 3 Operation When this jumper is in place, the LED will blink at one- Begin by observing the chute by slowly pushing against second intervals. This is the run mode. the rocking chute. When the ice delivery switch clicks, measure the distance from the door stops on the rocking When the jumper is open, the LED will flash every 0.4 chute bracket to the door. -
Page 30: Quickdraw Ice Portion Adjustments
Operation Section 3 Largest Size / Ice Dispense Mode Ice Dispense Increase Button Switch Power Switch Auto Manual Smallest Size / Manual Push for Display Hidden Program Decrease Button Ice Switch Switch QUICKDRAW ICE PORTION ADJUSTMENTS NOTE: The pulse count will increase, or decrease, by 1 with each press of the smallest or largest size buttons. -
Page 31: Sensor Beam
Section 3 Operation SENSOR BEAM Rectangular Window in Ice Chamber Emitter Receiver Beam 3. Tighten screws on left and right side of assembly. 4. Test the Quickdraw. Sensor Beam Sequence of Operation 1. Ice fills the ice chute until it interrupts the beam. 2. -
Page 32: Brix Check
Operation Section 3 BRIX CHECK Step 4 - Fill Brix Cup Step 1 - Gather Tools Tools you will need; brix cup and S tube. Syrup WATER Ratio 5.5:1 NOTE: Follow instructions on 2a or 2b depending on Valve 8.5:1 Type that is being checked. -
Page 33: Maintenance
Section 4 Maintenance Cleaning & Sanitizing Clean the exterior and drain pan: 1. Turn off the key switch located on either right or left GENERAL side of the unit. You are responsible for maintaining the dispenser 2. Lift the grid and remove it from the drain pan. in accordance with the instructions in this manual. -
Page 34: Cleaning Checklist
Maintenance Section 4 Cleaning/Sanitizing Procedure 6. Prepare approximately 2 gallons (7.6 liters) of sanitizing solution by mixing 1/2 ounce (15 ml) of household This procedure must be performed a minimum of once bleach (that contains 5.25% sodium hypochlorite) with every six months. 2 gallons (7.6 liters) of 120°F water. -
Page 35: Preventative Maintenance
Section 4 Maintenance Preventative Maintenance Preventative maintenance is a vital part of keeping your dispenser in top condition. Following the guidelines below will assist you in continued trouble-free operation of your unit. 1. Conduct daily maintenance of the machine. 2. Perform monthly maintenance of the machine. 3. -
Page 36: Disassemble The Rocking Chute
Maintenance Section 4 7. Remove agitator arm and paddlewheel pin. 8. Remove paddle wheel, bin liner and paddle wheel area. Non-front Serviceable Motor 9. Move the front of the agitator to one side and slide the agitator forward until the rear of the agitator shaft is Rotate the agitator arm so the paddle wheel pin clear of the bushing. -
Page 37: Quickdraw Components
Section 4 Maintenance QUICKDRAW COMPONENTS Push the bottom of chute to rear until it stops. 1. Turn the beverage valve switch on the front left side to the off position. Ice Dispense Switch Beverage Valve Switch C. Rock the top of the chute forward until top of chute clears unit. -
Page 38: Non-Front Serviceable Gear Motor Removal
Maintenance Section 4 8. Using the sanitizing solution, a soft bristle brush, or a 4. Remove the agitator assembly from the dispenser bin clean cloth, sanitize the components listed in Step 5. by pushing the agitator to the back of the bin. Angle The ice chamber must be sanitized with a soft bristle the front of the agitator to the side. -
Page 39: Front Serviceable Gear Motor Removal
Section 4 Maintenance FRONT SERVICEABLE GEAR MOTOR REMOVAL 6. New motor must have the same alignment (within 15 degrees). These instructions are provided as a guide for the removal of the gear motor. Depending on the model number of your 7. -
Page 40: Sanitizing
Maintenance Section 4 Sanitizing 2. Disconnect the “syrup-line side” of the BIB connector. BEVERAGE SYSTEM CLEANING Warning Flush sanitizing solution from syrup system. Residual sanitizing solution left in system could create a health hazard. Warning When using cleaning fluids or chemicals, rubber gloves and eye protection must be worn. -
Page 41: Figal Beverage System
Section 4 Maintenance 5. Draw rinse water through system until clean water 2. Disconnect all product and water lines from product is dispensed. Most beverage valves allow the syrup tanks and remove carbonator. side to be manually activated by depressing the syrup 3. - Page 42 Maintenance Section 4 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 020003996 3/15...
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Page 43: Troubleshooting
Section 5 Troubleshooting Checklist If a problem arises during operation of your dispenser, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty. Problem Possible Cause To Correct Dispenser will not No power. Check electrical connection. -
Page 44: Drink Troubleshooting
Troubleshooting Section 5 Drink Troubleshooting Condition Investigation Check Correction Water only dispensing No pressure Regulator(s) out of Check/adjust regulator(s). adjustment Out of CO Install fresh tank. Defective regulator(s) Check/repair/replace regulator(s). line pinched, kinked Check/repair/replace CO line. or obstructed Syrup and CO only Carbonator No power... -
Page 45: Pump Troubleshooting
Section 5 Troubleshooting Condition Investigation Check Correction No water, syrup or gas Is there power to the unit? No power Plug in unit or reset breaker. dispensing Power to control box Replace fuse or control box. Is power coming through Key switch “off”... -
Page 46: Quickdraw Ice Portion Control Program
Troubleshooting Section 5 Quickdraw Ice Portion Control Program PRESS ANY SIZE POWER UP BUTTON TO DISPENSE AUTO DISPLAYS SWITCH IN SUPPLY POWER ON DISPENSE CHUTE FILLED MODE “8888” THEN AUTO MODE PROGRAMMED W/ ICE “____” SIZE FIXED MAXIMUM TIME IS 6 SEC IF AUGER TIMES TURN SWITCH DISPLAY SHOWS... - Page 48 645 PARK EAST BLVD, SUITE 5, NEW ALBANY, IN 47150 800-367-4233 WWW.MULTIPLEX BEVERAGE.COM Every new piece of Welbilt equipment comes with KitchenCare™ and you choose the level of service that meets your operational needs from one restaurant to multiple locations.
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