Download
Share
Print this page
  1. Manuals
  2. Brands
  3. KIPI Manuals
  4. Burner
  5. ROTARY 10 kW
  6. Instructions for assembly and use

KIPI ROTARY 10 kW Instructions For Assembly And Use

Hide thumbs

Advertisement

Quick Links

Download this manual
0

Advertisement

loading
Need help?

Need help?

Do you have a question about the ROTARY 10 kW and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for KIPI ROTARY 10 kW

Summary of Contents for KIPI ROTARY 10 kW

  • Page 2: Table Of Contents

    Table of contents General..................................3 Use..................................3 Prohibited use..............................3 Operating requirements..........................3 List of symbols..............................4 Personal protection equipment........................5 Residual risk..............................5 Set completion................................. 6 Storage and transport............................6 Set elements.
  • Page 3 9.1.4 EcoMAX 920 Controllers........................... 52 9.1.5 Electrical diagram of the burner....................... 54 Overall dimensions............................56 9.2.1 ROTARY 10 kW............................56 9.2.2 ROTARY 16 kW............................57 9.2.3 ROTARY 20 kW............................58 9.2.4 ROTARY 26 kW............................59 9.2.5...

  • Page 4: General

    1. General. Use. The burner is intended for use with solid fuel central heating boilers as well as some gas or oil boiler models that, when running in underpressure, have a closed combustion chamber that permits the collection and removal of ash. Prohibited use.

  • Page 5: List Of Symbols

    List of symbols. Electrical shock hazard. Electrical device supplied with 230V mains voltage. WARNING: Hot surfaces. Do not extinguish with water. Don't throw. Electrical and electronic components. Dispose of in accordance with the guidelines of Directive 2012/19/EU of the European Parliament and of the Council of 4 July 2012 on waste electrical and electronic equipment (WEEE).

  • Page 6: Personal Protection Equipment

    Personal protection equipment. Use the following protective measures during operation and servicing: Protect your eyes from dust and heat. Keep hands away from hot components. Residual risk. In spite of all the safety measures that the device is equipped with, the following risks cannot be ruled out: •...

  • Page 7: Set Completion

    2. Set completion. Storage and transport. The device must not be exposed to direct weather conditions, i.e., rain and sunshine. The storage and transport temperature should not exceed the range -15...+65°C. Hand-carrying is allowed. WARNING DON’T THROW...

  • Page 8: Set Elements

    Set elements. Component ROTARY burner Controller by Plum Pellet feeder Flexible spiro pipe Connecting elbow (chute or pipe socket) Mechanical STB protection (standard or optional depending on controller version) Boiler temperature sensor Domestic Hot Water (DHW) Optional mounting flange to separate the burner from the boiler door.
  • Page 9 Component ROTARY burner Controller by Plum Control panel Pellet feeder Flexible spiro pipe Connecting elbow (chute or pipe socket) Mechanical STB protection (standard or optional depending on controller version) Boiler temperature sensor Domestic Hot Water (DHW) Optional mounting flange to separate the burner from the boiler door.

  • Page 10: Accessories And Options

    Recommended for simple cost-effective installations. It is possible to order additional controller accessories through an authorised distributor. All additional devices have KIPI customisation, which means that devices purchased from unofficial sources will not work together. • Module B and C– expansion module for operating two additional heating circuits and, in the case of the 360 and 361 controllers, expanding them to include buffer operation (B) or hot water circulation (C).

  • Page 11: Product Description

    3. Product description. Design. No Description Rotary combustion chamber Rotary aeration chamber Mounting flange (optional) Aeration and combustion chamber bearing Blower chamber Connecting elbow Spiro pipe Fuel feeder External fuel tank (optional) 10. Fan 11. Combustion chamber rotation mechanism 12. Fuel feeder for combustion chamber (stoker) 13.

  • Page 12: Description Of Operation

    3.2 Description of operation. The KIPI Rotary burner is an automatic, self-cleaning device, which means that the firing-up, extinguishing and cleaning cycles take place automatically, without the user's intervention, by means of an installed controller. Burner Fire Up. 1. The feeder picks up the dose of pellets from the hopper.

  • Page 13: Safety Features

    3.3 Safety features. The burner system is equipped with the following safety measures: • Flame detection – The photocell located inside the burner casing displays the flame value on the control panel. Do not open the boiler door if the value is not zero. •...

  • Page 14: Installation

    4. Installation. Burner installation conditions. • The boiler room should meet the fire protection requirements. • Flammable materials must not be stored in the boiler room. • The chimney installation should have a valid chimney sweep's opinion. • The ventilation system should meet the minimum requirements: Requirements for the ventilation system Power range Cross-section of the supply...
  • Page 15 Fig.no.5 Minimum dimensions for burner installation. Min. distance for smoke propagation Burner B minimum 10 kW 16 kW 20 kW 250-350mm 100mm 26 kW 36 kW 50 kW 350-450mm 150mm Tab.no 6 Minimum dimensions for burner installation. In order to distance the combustion chamber of the burner from the walls of the boiler compartment, the burner should be moved away from the door using an installation flange of appropriate length.

  • Page 16: Assembly Of The Burner To The Boiler Door

    4.3 Assembly of the burner to the boiler door. To fit the burner to the boiler door, cut the mounting holes according to the dimensions below: Fig.no.6 Door cutout for direct burner installation. øS øM Burner [mm] [mm] [mm] [mm] [mm] 10 kW 16 kW...
  • Page 17 Fig.nr.7 Door cut-out for burner installation with flange: øS øM Burner [mm] [mm] [mm] [mm] [mm] [mm] [mm] 10 kW 16 kW 20 kW 26 kW 36 kW 50 kW Tab.no.8 Door cut-out for burner installation with flange.

  • Page 18: Assembly Of The Controller

    4.4 Assembly of the controller. 1. The controller must be installed in accordance with the model and application. It is possible to attach it on a wall, on the boiler casing, inside the boiler casing, in a control cabinet or electrical box. 2.
  • Page 19 Fig.nr. 8 Feeder assembly.

  • Page 20: First Start-Up

    15. Adjustment of hydraulic system settings. In the event that damage or malfunctions are discovered, the installer should replace burner parts with KIPI service or perform repairs themselves. Initial activation must be confirmed by an entry in the Warranty section of the first start-...

  • Page 21: Settings And Control

    6. Settings and control. 6.1 Filling the feeder. Filling the feeder is necessary before the first start-up or when emptying the pellet hopper and restarting the burner. The control panel should display "Boiler OFF" If not, switch off the controller according to the section 6.6 Before filling the feeder, it is best to remove the spiro pipe from the burner and direct it into the container into which the pellets will fall.

  • Page 22: Feeder Test - Pellet Weighing

    6.2 Feeder test - pellet weighing. The feeder test is essential for proper burner operation. Carry out the test when changing the type of pellets or after changing the feeder setting. The control panel should display "Boiler OFF" If not, switch off the controller according to the section 6.6 The spiro tube should be removed from the burner and directed to the feeder where the pallet will be weighed.

  • Page 23: Blower Modulation

    6.3 Blower modulation. Regulation of the air supplied by the fan is required for proper combustion. The fan values are set by default according to the burner power profile selected during the first start-up. Values may differ from factory values depending on conditions such as: type of boiler, cross sections, chimney length, flow resistance.

  • Page 24: Heat Temperature Set-Up

    6.4 Heat temperature set-up. The set heating temperature is the temperature of the water that the controller will maintain inside the boiler. When the set temperature is exceeded, the burner will go into burning off or supervision mode to avoid overheating of the boiler.

  • Page 25: Operations

    7. Operations. 7.1 Rules for safe use. It is forbidden to use the burner without the covers in place. It is forbidden to use the burner in chambers with overpressure. It is forbidden to use the burner without checking the effectiveness of the grounding and the neutralisation. It is forbidden to use the burner without ensuring the required ventilation of the room as specified in the design of the boiler room, covered by the relevant building regulations.

  • Page 26: Maintenance

    8. Maintenance. 8.1 Description of faults and errors. Error Cause of the error How to resolve the error − Refill fuel in the hopper Burner does not No fuel in the hopper − Carry out the procedure for filling the feeder – ignite Message: section 6.1...
  • Page 27 − Check the connection of the control cable. "Burner Breakdown in communication temperature between burner and controller. Ensure that the plug is not mechanically sensor failure". damaged. − Wait until the water temperature falls below Alarm: Boiler temperature set in the "Maximum boiler controller exceeded the set point.

  • Page 28: Incpection

    5. Adjust the hydraulic system settings. If flaws are found, they need to be fixed, and worn-out or broken parts need to be replaced in collaboration with the KIPI service. The inspection must be acknowledged by an entry in the Warranty section of the...

  • Page 29: Spare Parts List

    8.3 Spare parts list. 8.3.1 Burner 10kW-20kW. Fig.no.9 Burner drive plate parts 10kW-20KW.
  • Page 30 Part name Quantity Drive plate Ceramic igniter Igniter tube PR 16-100kW Igniter tube rubber Temperature sensor CT4 Optical flame sensor OCP 5 PCB electrical strip Capacitor 0.47uF - Rotating chamber Capacitor 1uF - Stoker 1.5uF capacitor - ventilator Gearmotor 2IK Gearmotor 59 TYD Fan rotor R2E-108 Fan box...
  • Page 31 Fig.no 10 Burner body parts 10kW-20kW.
  • Page 32 Combustion chamber Blower chamber Front panel Back plate Wreath Bearing cage Press-on module Fuel supply tee 10-16-20 kW Screen Drive shaft Locking pawl Burner cover Upper burner housing cover Lower burner housing cover M5x103 Hexagon socket head ISO4762 M6x10 grub screw ISO7380-1 Compression spring M6 brass nut DIN934 M8 self-locking nut...

  • Page 33: Burner 26Kw-50Kw

    8.3.2 Burner 26kW-50kW. Fig.no.11 Burner drive plate parts 26kW-50kW.
  • Page 34 Parts name Quantity Drive plate Ceramic igniter Igniter tube PR 16-100kW Igniter tube rubber Temperature sensor CT4 Optical flame sensor OCP 5 PCB electrical strip Capacitor 0.47uF - Rotating chamber Capacitor 1uF - Stoker 1.5uF capacitor - ventilator 2uF capacitor - fan Gearmotor 2IK Gearmotor 59 TYD Fan rotor R2E-108...
  • Page 35 Fig.no.12 Burner body parts 26kW-50kW.
  • Page 36 Upper burner housing cover Lower burner housing cover M6x103 Hexagon socket head ISO4762 M6x10 grub screw ISO7380-1 Compression spring M6 nut brass DIN934 M8 nut zinc DIN934 M6 self-locking nut M6 spring washer DIN127 B M6 plain washer DIN125 A M8 plain washer DIN125 A Brown bushing Tab.

  • Page 37: Servicing

    8.4 Servicing. Make sure the burner is cooled down before proceeding with any operation. Do not carry out electrical work while the power is on. 8.4.1 Replacing the igniter. The igniter may be replaced by an authorised fitter or by a person holding an SEP licence up to 1 kV. 1.
  • Page 38 Fig.no.13 Changing the igniter.

  • Page 39: Adjustment Of The Air Discharge Shutter

    8.4.2 Adjustment of the air discharge shutter Mechanical adjustment of the amount of secondary air supplied to the combustion is possible. The amount of air is regulated by a shutter on the throttle module. In order to allow adjustment during burner operation without dismantling the burner, the shutter is moved by a pinion whose adjusting screw is located on the drive plate.
  • Page 40 Fig.no.14 Adjustment of the blower shutter* / Cleaning of the optical sensor. * - does not apply to the 10 kW, 16 kW and 20 kW burner, they do not have an adjustable shutter.

  • Page 41: Cleaning The Blower Chamber

    8.4.4 Cleaning the blower chamber. 1. Disconnect the external feeder and controller cables from the burner. 2. Open the boiler door so that you can access the fire tube. 3. Remove the bolts securing the burner casing - 2 pcs. Remove the burner casing (9).
  • Page 42 Fig.no.15 Cleaning the blower chamber. Rear view.
  • Page 43 Fig.no.16 Cleaning the blower chamber. Front view.

  • Page 44: Lubrication Of Combustion Chamber Bearings

    8.4.5 Lubrication of combustion chamber bearings. 1. Disconnect the external feeder supply and control cable from the burner. 2. Remove the screws (1) securing the burner housing - 2 pcs. 3. Remove the burner casing (2). 4. Remove the screws securing the drive plate (4) - 4 pcs. 5.
  • Page 45 Fig.no. 17 Lubrication of the combustion chamber bearings. Rear view.
  • Page 46 Fig.no. 18 Lubrication of the combustion chamber bearings. Side view.

  • Page 47: Technical Documentation

    9. Technical documentation. 9.1 Electrical diagrams, connections. 9.1.1 EcoMAX 360 controllers . Fig.no.19 Circuit diagram for EcoMax 360 controllers.
  • Page 48 EcoMax 360 controller functionality: Connection Function/Subassembly marking L, N electrical supply ~230 V protective terminals control fuse (T6.3A, 230V~) safety temperature limiter (disconnects fan and feeder) main fuel feeder DHW pump boiler pump rotary burner cleaning motor igniter burner feeder (stoker) boiler temperature sensor CT4 type outdoor temperature sensor (weather type) CT6-P Fuel feeder temperature sensor CT4 type...

  • Page 49: Ecomax 361 Controller

    9.1.2 EcoMAX 361 controller. Fig.no.20 Circuit diagram for EcoMax 361 controllers.
  • Page 50 EcoMax 361 controller functionality: Connection Function/Subassembly marking L, N mains supply 230 V~ earthing strip mains fuse input for safety temperature limiter burner blower fan main fuel feeder Exhaust fan rotary motor for burner cleaning igniter burner feeder (stoker) boiler pump DHW pump boiler temperature sensor CT4 type outdoor temperature sensor (weather type) type CT6-P...

  • Page 51: Ecomax 860 Controllers

    9.1.3 EcoMAX 860 controllers. Fig.no.21 Circuit diagram of ecoMAX 860P controllers.
  • Page 52 EcoMax 860 controller functionality: Connection Function/Subassembly marking Lambda probe module λ module for operating additional heating circuits buffer temp. sensor upper CT4 buffer temp. sensor lower CT4 fuel level sensor room thermostat (short circuit) voltage output to control reserve boiler R or to signal AL alarms. 12VDC relay RELAY boiler door opening sensor...

  • Page 53: Ecomax 920 Controllers

    9.1.4 EcoMAX 920 Controllers. Fig.no.22 Circuit diagram of ecoMAX 920 controllers.
  • Page 54 EcoMax 920 controller functionality: Connection Function/Subassembly marking power supply 230V~ LNPE control fuse input to safety temp. limiter main feeder burner blower fan exhaust fan burner cleaning rotary motor igniter fuel feeder DHW circulation pump boiler pump DHW pump mixer 1 pump mixer servo room panel ecoSTER TOUCH with room thermostat function Lambda probe module...

  • Page 55: Electrical Diagram Of The Burner

    9.1.5 Electrical diagram of the burner Fig.no.23 Electrical diagram of the burner.
  • Page 56 Description of the 12pin control connector pin Cable colour Hardware Voltage Max current Blue Neutral 230V Neutral Black 230V Phase Chamber rotation 230V Phase Red/blue Hall sensor/electromagnet 0.8A Purple External feeder 230V Phase Pink/gray Hall sensor/electromagnet 1-5V 0.8A Pink Burner temp sensor +0.1-1.0V 0.8A Gray...

  • Page 57: Overall Dimensions

    9.2 Overall dimensions. 9.2.1 ROTARY 10 kW. Fig.no.24 Dimensions of 10kW burner without flange. Fig.no.25 Dimensions of 10kW burner with flange.

  • Page 58: Rotary 16 Kw

    9.2.2 ROTARY 16 kW. fig.no.26 Dimensions of 16kW burner without flange. Fig.no.27 Dimensions of 16kW burner with flange.

  • Page 59: Rotary 20 Kw

    9.2.3 ROTARY 20 kW. Fig.no.28 Dimensions of 20kW burner without flange. Fig.no.29 Dimensions of 20kW burner with flange.

  • Page 60: Rotary 26 Kw

    9.2.4 ROTARY 26 kW. Fig.no.30 Dimensions of 26kW burner without flange. Fig.no.31 Dimensions of 26kW burner with flange.

  • Page 61: Rotary 36 Kw

    9.2.5 ROTARY 36 kW. Fig.no.32 Dimensions of 36kW burner without flange. Fig.no.33 Dimensions of 36kW burner with flange.

  • Page 62: Rotary 50 Kw

    9.2.6 ROTARY 50 kW. Fig.no.34 Dimensions of 50kW burner without flange. Fig.no.35 Dimensions of 50kW burner with flange.

  • Page 63: Technical Data

    9.3 Technical data Models Parameter 10 kW 16 kW 20 kW 26 kW 1. Power 3-10 kW* 4-16 kW* 5-20 kW* 6-26 kW* 2. Power supply 230V AC, 50 Hz (6 A) 3. Average power consumption 24 W 24 W 24 W 25 W 4.

  • Page 64: Emissions

    9.4 Emissions.

  • Page 65: Ec Declaration Of Conformity

    9.5 EC Declaration of Conformity Manufacturer: BTI GUMKOWSKI Sp. z o.o. Sp. k. ul. Obornicka 71, 62-002 Suchy Las declares that: the product Pellet Burner, type: ROTARY, model: 10 kW, 16 kW, 20 kW, 26 kW, 36 kW, 50 kW meets the requirements and complies with the directives: •...

  • Page 66: Warranty

    The sole exception to this rule is if a KIPI Authorized Installer finds that malfunctioning burner parts are to blame for the pipe damage. □ The manufacturer provides a warranty on the condition that the burner installation and the First start-up was performed by an Authorized KIPI Installer.
  • Page 67 □ Mandatory and regular cleaning of the combustion chamber and verification of feeder performance when the User changes pellet manufacturer or supplies new pellet stock. See "Feeder Test." □ It is mandatory for the Authorized KIPI Installer or User to return a copy of the First Startup protocol to the Manufacturer by mail or electronically.

  • Page 68: First Startup Card

    10.2 First Startup Card. I certify that I have read the warranty terms User/place of installation of the device and conditions and accept them without Name objection. I have received the User's Manual Street and have been trained in the operation of Town/code the device.
  • Page 69 5) Your personal data is not subject to automated decision-making, including profiling I declare that I have read the above content, understand and accept its terms and conditions. Please send the completed warranty card by mail to the manufacturer's address with the note „SERWIS” Send a scan/photo by email to gwarancje@kipi.pl...

  • Page 70: Warranty Card - Customer Copy

    10.3 Warranty card - customer copy. User/place of installation of the device I certify that I have read the warranty terms Name and conditions and accept them without objection. I have received the User's Manual Street and have been trained in the operation of Town/code the device.
  • Page 71 10.4 Annual review card. List of activities: □ Control of automation □ Inspection of safety devices □ Inspection of the fixing mechanism and condition of the furnace □ Calibration of the lambda probe SETTING PARAMETERS FEEDER TEST CLEANING FIRING UP Feeder capacity Cleaning Rotary cleaning...

  • Page 72: Biennial Review Sheet

    10.5 Biennial Review Sheet. List of activities: □ Control of automation □ Inspection of safety devices □ Inspection of the fixing mechanism and condition of the furnace □ Calibration of the lambda probe SETTING PARAMETERS FEEDER TEST CLEANING FIRING UP Feeder capacity Cleaning Rotary cleaning...

  • Page 73: Repairs

    10.6 Repairs. REPAIRS DATE OF FAULT REPORT DATE OF FAULT REMOVAL PROBLEM DESCRIPTION A SUMMARY OF THE COMPONENTS REPLACED Signature, stamp, and authorization number: REPAIRS DATE OF FAULT REPORT DATE OF FAULT REMOVAL PROBLEM DESCRIPTION A SUMMARY OF THE COMPONENTS REPLACED Signature, stamp, and authorization number: REPAIRS DATE OF FAULT REPORT...

This manual is also suitable for:

Rotary 16 kwRotary 20 kwRotary 26 kwRotary 36 kwRotary 50 kw