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KIPI Manuals
Burner
ROTARY 20 kW
Instructions for assembly and use
KIPI ROTARY 20 kW Instructions For Assembly And Use
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Contents
Table of Contents
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Table of Contents
Table of Contents
General
Use
Prohibited Use
Operating Requirements
List of Symbols
Personal Protection Equipment
Residual Risk
Set Completion
Storage and Transport
Set Elements
Accessories and Options
Product Description
Design
Description of Operation
Safety Features
Fuel Specifications
Installation
Burner Installation Conditions
Burner Installation
Assembly of the Burner to the Boiler Door
Assembly of the Controller
Feeder Installation
First Start-Up
Settings and Control
Filling the Feeder
Feeder Test - Pellet Weighing
Blower Modulation
Heat Temperature Set-Up
Switching on
Switching off
Operations
Rules for Safe Use
Disposal
Maintenance
Description of Faults and Errors
Incpection
Spare Parts List
Burner 10Kw-20Kw
Burner 26Kw-50Kw
Servicing
Replacing the Igniter
Adjustment of the Air Discharge Shutter
Cleaning the Flame Sensor
Cleaning the Blower Chamber
Lubrication of Combustion Chamber Bearings
Technical Documentation
Electrical Diagrams, Connections
Ecomax 360 Controllers
Ecomax 361 Controller
Ecomax 860 Controllers
Ecomax 920 Controllers
Electrical Diagram of the Burner
Overall Dimensions
ROTARY 10 Kw
ROTARY 16 Kw
ROTARY 20 Kw
ROTARY 26 Kw
ROTARY 36 Kw
ROTARY 50 Kw
Technical Data
Emissions
EC Declaration of Conformity
Warranty
Warranty Conditions
First Startup Card
Warranty Card - Customer Copy
Biennial Review Sheet
Repairs
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Summarization of Contents
General Information
Intended Use
Defines the intended application of the burner in central heating systems.
Prohibited Use Cases
Lists applications where the burner must not be installed or operated.
Operating Requirements
Outlines client obligations for ongoing maintenance and operation of the burner.
Safety Symbols Explained
Explains various safety and informational symbols used throughout the manual.
Personal Protective Measures
Details necessary protective equipment and measures for safe operation.
Residual Risks
Describes potential risks that cannot be eliminated despite safety measures.
Set Completion and Components
Storage and Transport Guidelines
Provides instructions for safe storage and transportation conditions for the device.
Included Set Elements
Lists and illustrates the components included in the burner kit.
Available Accessories and Options
Describes various optional components and accessories compatible with the burner.
Product Description and Features
Burner Design and Construction
Illustrates and lists the main components and design features of the burner set.
Operational Description
Explains the automatic operation cycles: fire-up, operation, supervision, and shutdown.
Integrated Safety Features
Details the various safety mechanisms integrated into the burner system.
Required Fuel Specifications
Specifies the required characteristics for the pellets used with the burner.
Installation Guide
Installation Site Conditions
Outlines the necessary environmental and safety conditions for burner installation.
Burner Mounting
Provides guidance on the placement and minimum dimensions for burner installation.
Boiler Door Assembly
Details cutting mounting holes and assembling the burner to the boiler door.
Controller Installation
Explains the procedure for installing and connecting the controller unit.
Pellet Feeder Installation
Describes the correct procedure for installing the pellet feeder and spiro pipe.
Initial Burner Startup
First Startup Procedure
Lists comprehensive checks and procedures for the initial burner startup by an installer.
Settings and Control Operations
Filling the Pellet Feeder
Explains the procedure for filling the pellet feeder before initial operation.
Feeder Test and Calibration
Details the process for testing and calibrating the feeder's pellet dosage.
Blower Modulation Adjustment
Guides on adjusting the fan speed for optimal combustion based on observed conditions.
Setting Boiler Temperature
Explains how to set the desired operating temperature for the boiler via the controller.
Burner Power On
Describes the steps to turn on the burner and its control panel.
Burner Power Off
Details the procedure for safely shutting down the burner via the control panel.
Safe Operation and Disposal
Rules for Safe Use
Lists essential safety rules and prohibitions for operating the burner.
Product Disposal Instructions
Provides guidance for environmentally responsible disposal of the burner.
Maintenance and Servicing
Faults and Error Resolution
Identifies common faults, their causes, and recommended solutions for troubleshooting.
Burner Inspection Procedure
Details the steps for performing a thorough inspection of the burner and controller.
Spare Parts List (10-20kW)
Lists spare parts for the 10kW to 20kW KIPI Rotary burner models.
Spare Parts List (26-50kW)
Lists spare parts for the 26kW to 50kW KIPI Rotary burner models.
Replacing the Igniter
Provides a step-by-step guide for replacing the burner's igniter.
Air Discharge Shutter Adjustment
Explains how to adjust the air shutter for optimal combustion.
Flame Sensor Cleaning
Details the process for cleaning the optical flame sensor.
Blower Chamber Cleaning
Provides instructions for cleaning the blower chamber and related components.
Combustion Chamber Bearing Lubrication
Guides on lubricating the combustion chamber bearings for smooth operation.
Technical Documentation and Diagrams
Electrical Diagrams and Connections
Presents wiring diagrams and connection details for various controller models.
EcoMAX 360 Controller Diagram
Shows the circuit diagram and functionality for EcoMAX 360 controllers.
EcoMAX 361 Controller Diagram
Displays the circuit diagram and functionality for EcoMAX 361 controllers.
EcoMAX 860 Controller Diagram
Illustrates the circuit diagram and functionality for EcoMAX 860 controllers.
EcoMAX 920 Controller Diagram
Provides the circuit diagram and functionality for EcoMAX 920 controllers.
Burner Electrical Diagram
Shows the internal electrical connections and components of the burner.
Overall Dimensions
Displays dimensional drawings for various burner models.
Rotary 10 kW Dimensions
Displays dimensional drawings for the 10kW Rotary burner model.
Rotary 16 kW Dimensions
Shows dimensional drawings for the 16kW Rotary burner model.
Rotary 20 kW Dimensions
Presents dimensional drawings for the 20kW Rotary burner model.
Rotary 26 kW Dimensions
Displays dimensional drawings for the 26kW Rotary burner model.
Rotary 36 kW Dimensions
Shows dimensional drawings for the 36kW Rotary burner model.
Rotary 50 kW Dimensions
Presents dimensional drawings for the 50kW Rotary burner model.
Technical Data Specifications
Lists key technical specifications and parameters for the burner models.
Emissions Information
Provides information regarding the emissions of the burner.
EC Declaration of Conformity
Official declaration that the product meets EU requirements and harmonized standards.
Warranty Information
Warranty Terms and Conditions
Details the terms, conditions, and duration of the product warranty.
First Startup Record Card
Provides a form to record details of the initial burner installation and startup.
Customer Warranty Card Copy
Duplicate warranty card for the customer's records.
Annual Review Record
Form for recording annual service and maintenance activities.
Biennial Review Record
Form for documenting biennial service and maintenance activities.
Repair Log
Section to log details of fault reports, repairs, and components replaced.
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