KIPI 24 kW Manual
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KIPI 24 kW Manual

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Name: KIPI air heater
24 kW,
30 kW,
50 kW,
70 kW,
BTI GUMKOWSKI Sp. z o.o. Sp.k.
ul. Obornicka 71, 62-002 Suchy Las
Manual
Models:
+48 61-811-70-37
biuro@kipi.pl
update 15-01- 2021
100 kW,
150 kW,
200 kW,
250 kW
1

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Summary of Contents for KIPI 24 kW

  • Page 1 Manual Name: KIPI air heater Models: 24 kW, 100 kW, 30 kW, 150 kW, 50 kW, 200 kW, 70 kW, 250 kW BTI GUMKOWSKI Sp. z o.o. Sp.k. ul. Obornicka 71, 62-002 Suchy Las +48 61-811-70-37 biuro@kipi.pl update 15-01- 2021...
  • Page 2 Symbols: Warning. Indicates that the user must read with an operating manual where you can find important information such as cautions and warnings that cannot be included for various reasons on the medical device. Moving parts symbol. The moving parts symbol indicates areas of the analyzer where moving parts may cause physical injury.

  • Page 3: Table Of Contents

    Table of Contents General information ............Błąd! Nie zdefiniowano zakładki. Description and purpose of the device ......Błąd! Nie zdefiniowano zakładki. Fuel specification ............Błąd! Nie zdefiniowano zakładki. Construction of the heater ..........Błąd! Nie zdefiniowano zakładki. Components ..............Błąd! Nie zdefiniowano zakładki. Safety systems used in the heater ..................

  • Page 4: General Information

    - getting acquainted with the operating instructions for the heater, burner and regulator. The KIPI air heater may only be used for its intended purpose.Any other use will be considered improper by the manufacturer and dangerous. The heater is an integral part of the ROTARY KIPI burner and the regulatorecoMax 920 TOUCH.

  • Page 5: Description And Purpose Of The Device

    1. Description and purpose of the device The KIPI air heater is a heat generator powered automatically with solid fuel, pellets. The device has been designed for internal use to heat the air. The principle of operation is based on use forced air circulation, which is provided by a centrifugal blower fan.
  • Page 6  using a thermostat in each of them - it will turn off,  when using a thermostat in several rooms - dampers installed on distribution ducts to these rooms will remain closed, at the same time the heater will continue to heat rooms without thermostats, ...

  • Page 7: Fuel Specification

    The manufacturer is not responsible for any resulting damagefrom failure to follow the above recommendations. 2. Construction of the heater The KIPI air heater consists of the following components (see Table 2, Fig. 2). name of the element marking...
  • Page 8 Ash removal pipe Cleaning Rear cleanout cover Door Ash container Ash pan cover Insulation Heater thermal insulation Accessories Torch Blower fan Air outlet elbow 920ecoMAX driver panel 920ecoMAX driver module Burner thermal insulation Mounting flange Tab. 2. KIPI air heater components.
  • Page 9 Dig. 2. Construction of the KIPI air heater. 3. Component parts The heater is supplied as a complete air heater kit (see Figure 3). The set consists of::...
  • Page 10 2. ROTARY KIPI burner, along with: zewnętrznym podajnikiem paliwa, 2.1. connection elbow, 2.2. 2.2. flexible spiro pipe, 2.3. 2.3. mounting flange, 2.4. 2.4. the 920 Touch regulator cubature fuel container adjusted to the heater Dig. 3. Components of the KIPI air heater kit.

  • Page 11: Safety Systems Used In The Heater

    3 Safety systems used in the heater The KIPI air heater is equipped with a number of components that contribute to the safety system of the entire device. The safety system consists of components of the burner, controller and the heater body, which include a photocell, a burner temperature sensor, a flexible pipe in the pellet feeding system, an exhaust gas temperature sensor, a screw preventing the heater door from opening, a digital exchanger temperature sensor, a mechanical temperature sensor.
  • Page 12 Mechanical temperature sensor The sensor, also known as the STB thermal protection, is mounted on the sensor tightly in the heated air outlet duct. If the air temperature exceeds 92.5 ˚C, the sensor will knock out a special button installed in the housing of the device and turn off the heaters. The construction of the sensor allows it to work even in the absence of mains power or in case of damage to the regulator.
  • Page 13 15 ˚C relative to the alarm activation temperature. The heater is restarted automatically after the alarm stops. The KIPI air heater is a heating device which, despite the use of numerous safety systems and guidelines for safe use, there is a potential risk of burns or fire. It is recommended that users...

  • Page 14: Transport

    2. Transport The KIPI air heater can be transported as a compact set or without burner and hopper. The heater must be transported in a vertical position, and it is recommended that the entire outline of the heater is within the pallet.
  • Page 15 Dig. 5. Instructions for securing the heater body during transport. Dig. 6. Instructions for lifting and lowering the heater body. Upon receipt of the device, check the delivery for possible damage and its completeness. Objections must be immediately reported to the supplier or the shipping company responsible for insuring the goods.
  • Page 16 -The location of the device should allow free access to the heater from all sides. Compliance with the minimum mounting distances is essential to carry out all kinds of works related to operation and service or maintenance of the device. The minimum installation distances are shown in Table 3.

  • Page 17: The Sequence Of Assembly Works

    - The surface on which the heater is to be placed should be made made of non-flammable materials with strength proportional to the weight of the device. The heater should be carefully leveled after placing it in its final location. - When planning the location of the device, provide space for electricity supply cables and flue gas discharge channels.
  • Page 18 Dig. 8. Instructions for mounting the burner to the heater. Installation of the hopper. In order to achieve high comfort of use of the heater, it is worth analyzing the location of the fuel tank. The side on which the container is located may be of great importance during the subsequent refueling and the operation of the heater itself.
  • Page 19 Dig. 9. Instructions for assembling the pellet tank. 1 Assembly of the feeder. The external feeder is usually delivered in parts, its assembly consists in connecting the gearmotor with the spiral that is placed in the delivery pipe connected with the so-called truncated pipe. The feeder should form a single unit, consistent with that presented in Fig.
  • Page 20 1. Dig. 10. Instructions for connecting the pellet feeder to the burner. Adjusting the seal of the automatic ash removal system. Correct tightness of the ash removal system will ensure its efficient and proper operation. The adjustment consists in tightening / unscrewing the screw located at the outlet of the ash removal system to the ash pan (see Fig.

  • Page 21: Installation

    11.). 2. Dig. 11. Instructions for adjusting the tightness of the dust extraction system. Completion of assembly works. After carrying out the above assembly works, call a service technician to carry out the first start-up. 3. Installation Work related to the installation of the device must be performed by authorized persons, in ac- cordance with the manufacturer's instructions.
  • Page 22 (L) and efficiency of the protective contact in the socket. The KIPI air heater is adapted to be supplied from an alternating current network 230V / 50 Hz, having a protective conductor. For connecting the power cord and associated devices, such as a room regulator, there is a connection strip driver (see figure 31).

  • Page 23: Verification Of The Ventilation System

    Dig. 12. An example of the heater's flue outlet to the chimney. 3.4. Verification of the ventilation system Combustion air is taken from the room in which the heater is located, therefore another important element at the installation stage is the verification of ventilation in the room. The room in which the heater is to work must have a gravity supply and exhaust system.

  • Page 24: Running

    ATTENTION! It is necessary to provide a sufficient supply of fresh air to the room where the heater is located. Insufficient air can lead to incomplete combustion and the formation of carbon monoxide After completing the installation, it is necessary to verify the tightness of the chimney system, the contact surfaces of the fan and cleaning holes, and to check the correctness of connection to the chimney and to the electrical network.

  • Page 25: The Sequence Of Works Related To The First Start-Up

    4.2. First running of the burner. The manufacturer requires the first start-up to be performed by an Authorized Installer at the User's request. The scope of the first launch includes: - checking the correct installation and operation of the device, - burner adjustment, - checking the correct operation of the device's safety devices, - filling in the warranty book.
  • Page 26 - Start the function and wait until the external feeder is filled with pellets. Activation of this function will have to be repeated 2-3 times depending on the angle of inclination of the feeder relative to the feeder. - After filling the entire feeder, wait for the auger to feed the pellets within: 2-3 minutes for burners with a power from 16 kW to 50kW (in order to fill the feeder correctly).
  • Page 27 Dig. 17. Diagram for starting the burner. 4. Fan power set Main menu – boiler settings – output modulation – max blow – in output Dig. 18. Diagram of airflow power setting 5. Setting the fan The heater has 5 fan speeds - fan speeds that can be changed on the controller's main screen - the tile on the right.

  • Page 28: Safe Operation Conditions

    Main menu – device settings – thermostat choice – built-in Dig. 22. Diagram of enabling the thermostat function. The KIPI heater can work in a multi-thermostat system, with up to four circuits. Operation in a multi-thermostat system requires the use of mechanical ventilation valves. You can assign a built-in thermostat to each vent valve (see Fig.
  • Page 29 - The heater must be operated by trained adults exploitation and handling of media in accordance with the recommendations of the manual handling. - The boiler room should be kept clean and no flammable objects should be stored there. - The room with the heater and the fuel should be equipped with fire-fighting equipment. - The heater has rotating elements - it is forbidden to put hands, fingers or other objects into the rotating elements during their operation.

  • Page 30: Heater Maintenance

    5.2. Heater maintenance In order to extend the life of the heater and its components, maintenance works should be carried out periodically. Thorough cleaning of the heater translates for failure-free operation of the device, its efficiency and effectiveness. Lack of cleaning may translate into: to disturbance of the combustion process.
  • Page 31 technical inspection of the heater and burner. If faults are noted, repairs should be made before the next heating season. 5.4. Cleaning smoke tubes Convection channels and sheets inside the furnace must be kept clean. Soot, dust and ash resulting from combustion reduce the effectiveness and efficiency of the combustion process. Cleaning the smoke tubes should be preceded by further maintenance.

  • Page 32: Cleaning The Combustion Chamber

    5.5. Cleaning the combustion chamber In order to effectively exchange heat during cleaning of smoke tubes, check the cleanliness of the combustion chamber. When cleaning the combustion chamber, pay particular attention to the thorough removal of ash and slag from the chamber walls (see figure 25).

  • Page 33: Cleaning The Ash Pan

    5.7. Cleaning the ash pan The KIPI air heater does not require the removal of ash from the burner or heater. Due to the automatic ash removal mechanism, the ash goes to the ash pan, from which it can be easily removed (see Fig.

  • Page 34: Technical Data

    6. Technical data 6.1. Models of heaters, overall dimensions The KIPI air heater, depending on the heating power, has different overall dimensions of both the heater body itself and the tank (see table 3, fig. 28, 29).
  • Page 35 Dig. 28. Overall dimensions of the KIPI air heater.
  • Page 36 Dig. 29. Overall dimensions of the pellet hopper for the KIPI air heater. 24kW 30 kW 50 kW 70 kW 100 kW 150 kW 200 kW 250 kW 1285 1260 1260 1510 2005 1330 1330 1430 1700 1055 1585 1585...

  • Page 37: Device Identification

    Tab. 3. Summary of overall dimensions of heaters and storage tanks. 6.2. Device identification The heater is fitted with a rating plate located on the rear of the appliance (see figure 30). The plate contains the following information: - manufacturer's name and address, - registered trademark of the manufacturer, - type and type of device, - serial number and year of production,...
  • Page 38 Ryc. 30. Lokalizacja tabliczki znamionowej.

  • Page 39: Electrical Diagram Of The Ecotouch 920P Regulator

    6.3. Electrical diagram of the ecoTOUCH 920P regulator Rys. 31. Electric connection diagram for the ecoTOUCH 920P regulator.
  • Page 40 Connection Function / Component point designation LNPE 230V ~ mains supply control fuse input to the safety temperature limiter main tray burner blower fan air distribution fan rotary motor for cleaning the burner igniter internal fuel feeder Heater ash removal mechanism ecoSTER TOUCH room panel with a room thermostat function λ...

  • Page 41: Technical Parameters Of Heaters

    6.3. 6.3. Technical parameters of heaters KIPI AIR HEATER technical parameters 24kW 30kW 50kW 70kW 100kW 150kW 200kW 250kW Power applied with fuel (kW) 9 - 30 Power range (kW) Emission class according to 90,7 EN 303-5: 2012 Efficiency for max power...
  • Page 42 Safety limit temperature (° 7. Tab. 5. Technical parameters of KIPI air heaters.

  • Page 43: Ec Declaration Of Conformity

    BTI GUMKOWSKI Sp. z o.o. Sp. k. ul. Obornicka 71, 62-002 Dry Forest declares that: product Air heater AF, model: 24 kW, 30 kW, 50 kW, 70 kW, 100 kW, 150 kW, 200 kW, 250 kW complies with the requirements and directives: • 2006/42 / WE, •...
  • Page 44 8. List of typical faults The table below (see tab. 6) presents a list of typical faults of the KIPI air heater, their probable causes and the methods of dealing with them. l.p. fault The cause of the fault How to remove the fault...
  • Page 45 Defective igniter contact the manufacturer's service Damage to the feed screw contact the manufacturer's drives service Slag in the furnace oczyścić komorę spalania Photodiode damaged or dirty clean the photodiode, in case of damage, contact the man- ufacturer's service Slag ashes clean the combustion cham- combustion chamber of the...
  • Page 46 Tab. 6. List of typical faults of the KIPI air heater. 9. List of spare parts The list (see tab. 7) and the location of the spare parts are shown below (see Figures 32, 33), which can be damaged by exploitation. The list includes parts relating to the heater itself, in the event of the need to replace parts of the burner, refer to the burner manual.
  • Page 47 Dampers The elements are located outside the heater body Tab. 7. List of spare parts for the KIPI air heater. Ryc. 32. Dig. 32. Location of spare parts in the KIPI air heater.
  • Page 48 Dig. 33. Location of spare parts in the KIPI air heater.
  • Page 49 10. Warranty terms Thank you for choosing KIPI air heater. We make every effort to ensure that the device can be operated by you as long as possible. In connection with the above, please read the following information: 1. General conditions.
  • Page 50  The warranty is extended by the time of defect removal. 3. First Running.  The heater must be started up for the first time by an authorized and qualified service center of the manufacturer on the user's request.  The scope of commissioning includes: •...
  • Page 51  faults resulting from improperly executed heating, chimney and ventilation installations,  damage caused by random factors beyond the Manufacturer's control (e.g. flood, fire, electrical surges, etc.).) 6. The warranty is forfeited as a result of:  too small chimney cross-section and chimney draft, ...
  • Page 52  The method, scope and conditions of the warranty repair are specified by the man- ufacturer (repair, replacement of specific parts, replacement of the entire product).  Performing a warranty repair should be confirmed with a protocol.  The claimant of damage under the warranty is obliged to reimburse the costs of the call in the event of: ...

  • Page 53: Attachments

    / e-mail: …………………………………………………………………………………………………..…………. (date and legible signature of the User) DEVICE INFORMATION device Burner type: KIPI AIR HEATER Thermal power [kW]: power[kW]: serial number and nr fabryczny i rok produkcji: year of production:: DETAILS OF THE COMPANY INSTALLING THE DEVICE...
  • Page 54 Consent clause for the processing of personal data in accordance with the GDPR 1. I, the undersigned / signed ……………………………………………………………………………. I consent to the processing of my personal data, including: name and surname, address, telephone number, e-mail address by the data administrator BTI GUMKOWSKI Sp.zo.o. Sp.k with headquarters in Suchy Las, ul. Obornicka 71, KRS 0000520520, for the purpose of: marketing and information.

  • Page 55: Warranty - First Start Of The Heater

    / postal code: phone / e-mail: …………………………………………………………………………………………………..…………. (date and legible signature of the User) DEVICE INFORMATION device: KIPI AIR HEATER Burner type: Thermal power [kW]: power [kW]: serial number and serial number and year of production: year of production:...

  • Page 56: Warranty - Annual Inspection

    11.3. Warranty - annual inspection List of activities: Automation control Control of safety devices Checking the fastening mechanism and the condition of the firebox Lambda probe calibration SETTING PARAMETERS TRAY TEST ClLEANING FIRING UP feeder capacity [kg / cleaning intensity warm-up time rotary cleaning [s] fuel dose [g]...

  • Page 57: Warranty - Two-Year Inspection

    11.4. Warranty - two-year inspection List of activities: Automation control Control of safety devices Checking the fastening mechanism and the condition of the firebox Lambda probe calibration SETTING PARAMETERS TRAY TEST ClLEANING FIRING UP feeder capacity [kg / cleaning intensity warm-up time rotary cleaning [s] fuel dose [g]...

  • Page 58: Repairs

    11.5. Repairs defect notification date: …………………. date of removing the defect: ......description of the problem: …………………………………………………………………………………………………. ………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………….. a list of the listed elements:………………………………………………………………………………………………….. …………………………………………………………………………………………………... :…………..signature, Installer's stamp and license number defect notification date: …………………. date of removing the defect: ......
  • Page 59 .:…………..signature, Installer's stamp and license number date of reporting the defect:…………………. date of fault removal:…………………... description of the problem:…………………………………………………………………………………………………. ………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………….. …………………………………………………………………………………………………………………. a list of the listed elements:………………………………………………………………………………………………….. …………………………………………………………………………………………………..:…………..signature, Installer's stamp and license number...

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