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VELTIUM Point Dot Installation Manual

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INSTALLATION
MANUAL

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  • Page 1 INSTALLATION MANUAL...
  • Page 2 5.1. General 5.2. Models 5.2.1. References 5.3. Table of specifications 5.4. Table of specifications POINT Dot 5.5. Mechanical characteristics 5.6. Connectors 5.7. Electrical protections 5.8. Cabled access 6. PREPARING THE INSTALLATION AREA ....29 6.1. Minimum safety distances 6.2. Unit anchoring area 7. INSTALLING THE UNIT ..........35 INSTALLATION 7.1. POINT Max 7.2. POINT Twin MANUAL 7.3. POINT Dot veltium.com...
  • Page 3 8.5.1. Cabling requirements for connecting the power supply 8.5.2. Connecting the power supply 9. START UP ..............47 9.1. Checking the installation 9.2. Inspecting the unit 10. CONFIGURATION ............48 11. WEB MANAGER ............51 11.1. Summary section 11.2 General configuration 11.3 Load control 11.4. Ethernet configuration 11.5. 4G modem 11.6. OCPP 11.7. Advanced configuration 11.8. Diagnosis INSTALLATION MANUAL veltium.com...
  • Page 4 12.4.6. Connection point out of service screen 12.4.7. Charge summary screen 12.4.8. Language selection screen 12.4.9. Help screen 12.5. How to charge a vehicle? 12.5.1. Units without display 13. DISCONNECTING THE UNIT ........71 14. MAINTENANCE AND REPAIRS .......72 15. ALARMS ..............73 INSTALLATION MANUAL veltium.com...

  • Page 5: About This Manual

    1- ABOUT THIS MANUAL This manual contains important and essential information for the correct insta- llation of POINT (POINT Dot, POINT Twin y POINT Max), range chargers and their accessories. It also includes information on how they work and their maintenance. This manual, and the images appearing in it, are the intellectual property of VEL- TIUM, which reserves the right to change its contents with no need to update earlier manuals.

  • Page 6: First And Foremost

    It is the installer’s responsibility to follow the indications of this manual, the best practices for electrical installations, and to identify all warnings and recommendations before switching on and working on the charger. INSTALLATION MANUAL veltium.com...
  • Page 7 Do not make changes to the unit. If you do make changes, it will be under your own responsibility; doing so will render the warranty null and void. Make sure that no electric vehicles are connected for charging while proceeding with maintenance work on the unit. INSTALLATION MANUAL veltium.com...
  • Page 8 Failure to do this could cause a fire or accident. connection to the charger’s earth connection box. Do not use the chassis housing or screws for the earth connection. The earth protection cable must be connected first and disconnected last. INSTALLATION MANUAL veltium.com...

  • Page 9: Protective Equipment

    Do not make changes to or meddle with the electrical installation while the vehicle is charging. Otherwise you may get an electric shock. VELTIUM SMART CHARGERS accepts no liability for inappropriate use of the unit or for failure to observe local or national regulations.

  • Page 10: Waste Disposal

    Ensure that waste is correctly disposed of by a Non-Hazardous Waste Management company. VELTIUM SMART CHARGERS works to environment best practices. It therefore recommends separating all its products at the end of their life cycle and managing electronic waste according to the applicable laws in each country (especially: electro- nic boards, condensers and other electronic devices).
  • Page 11 4- RECEPTION, STORAGE AND TRANSPORT 4.1. RECEPCIÓN Leave the unit in its original packaging until the moment of its installation 4.2. WHAT YOU’LL FIND IN THE BOX POINT MAX POINT TWIN POINT DOT ELEMENT AMOUNT ELEMENT AMOUNT ELEMENT AMOUNT POINT Max charger...

  • Page 12: Identifying The Unit

    The number can be found on the label indicating the unit characteristics, and on the original packaging itself (see image). VELTIUM SMART CHARGERS will ask you to give the serial number when making any kind of query regarding the unit. The unit cannot be identified without this serial number.
  • Page 13 Store it in a dry place (with no condensation). Should the charger suffer any kind of damage during transport, whether to the pac- kaging or to the unit itself, the product could lose its warranty, in which case VELTIUM •...
  • Page 14 In the event of observing any kind of anomaly during or after removing the packa- ging, inform VELTIUM SMART CHARGERS immediately. Avoid sudden jerks and jolts during transport. Otherwise the unit could suffer damage.

  • Page 15: Description Of The Units

    • Socket or charging cable: Type 2 socket with no shutter, type 2 socket with shutter and type 2 socket with tethered spiral cable (as per standard IEC 62196-2). • User interface: Colour touch screen and RFID card reader, or only RFID card reader. INSTALLATION MANUAL veltium.com...
  • Page 16 Pedestal charger 2x7.4 kW with colour touch screen, and Wi-Fi, 2xEthernet and Pedestal charger 2x22 kW with colour touch screen, and Wi-Fi, 2xEthernet and PM64M1H24000 PM64T1H24000 4G modem communications. 2 type 2 sockets with tethered spiral cable. 4G modem communications. 2 type 2 sockets with tethered spiral cable. INSTALLATION MANUAL veltium.com...
  • Page 17 Wall charger 2x22 kW with colour touch screen, and Wi-Fi, 2xEthernet and 4G Wall charger 2x7.4 kW with colour touch screen, and Wi-Fi, 2xEthernet and 4G PT64T1H24000 PT64M1H24000 modem communications. 2 type 2 sockets with tethered spiral cable. modem communications. 2 type 2 sockets with tethered spiral cable. INSTALLATION MANUAL veltium.com...
  • Page 18 5- DESCRIPTION OF THE UNITS POINT DOT 7.4kW wall charger with Wi-Fi, 2xEthernet and 4G modem communications. 1 22kW wall charger with Wi-Fi, 2xEthernet and 4G modem communications. 1 PD32M0O20000 PD32T0O20000 Socket with type 2 shutter. Socket with type 2 shutter.
  • Page 19 2 x 22 kW – Three-phase Storage temperature -25 a 60ºC No. connectors Connector types 2 x Type 2 sockets 2 x Type 2 sockets with shutter 2 x Type 2 tethered spiral charging cables (4 metres) INSTALLATION MANUAL veltium.com...
  • Page 20 5- DESCRIPTION OF THE UNITS 5.4. TABLE OF SPECIFICATIONS POINT DOT Functional Charging standard IEC 61851-1 Ed 3.0 Mode 3 Circuit breaker Integrated relays Safety (in each socket) Electric shock protection Category I User interface RFID reader Multicolour LED Detection of relay failure in the case Bluetooth of welded contacts 4.3” TFT touch display and 16.7M colours (optional)

  • Page 21: Mechanical Characteristics

    Maximum dimensions according to connector type as shown in the following image Weight 30kg with 2 type 2 sockets. 38 kg with 2 tethered spiral cables Degree of protection against external agents IP54 Degree of protection against knocks IK10 POINT MAX WITH CABLE POINT MAX WITH SOCKET INSTALLATION MANUAL veltium.com...
  • Page 22 Maximum dimensions according to connector type as shown in the following image Weight 8kg with 2 type 2 sockets. 16 kg with 2 spiral cables Degree of protection against external agents IP54 Degree of protection against knocks IK10 POINT TWIN WITH CABLE POINT TWIN WITH SOCKET INSTALLATION MANUAL veltium.com...
  • Page 23 5- DESCRIPTION OF THE UNITS Maximum measurements POINT DOT Material Fire-retardant ASA-PC (V0) Anchor type Wall Wall Dimensions (mm) 450 x 290 x 141,5 Maximum dimensions according to connector type as shown in the following image Weight 3,5 kg with type 2 socket.
  • Page 24 2 spiral cables with type 2 connector (as per IEC 62196) as required, ena- bling the simultaneous charging of two vehicles. The different types of available connectors are shown below. POWER SOCKET CHANGING CABLE Generic image INSTALLATION MANUAL veltium.com...

  • Page 25: Electrical Protections

    32A curve C type surges and 30mA type A differential protection. They also have a 6mA residual DC detection system for each connection point. Socket 1 protections Socket 2 protections POINT TWIN SINGLE-PHASE POINT TWIN THREE-PHASE INSTALLATION MANUAL veltium.com...

  • Page 26: Cable Access

    The POINT Max unit cable is accessed from the bottom, location of the cable glands. Communications cable inlets (x3) Power cable inlet (x1) Power input. Communications input and output M50, accepted cable diameter 30 ~ 38 mm 3 x M16, accepted cable diameter 4.5 ~ 38 mm INSTALLATION MANUAL veltium.com...
  • Page 27 POINT Twin - Pasacables acometida Formato Tolerancia General Js13/js13 Format Weight Page Rev. General Tolerance VELTIUM Smart Chargers S.L. Edificio DEITEC, Albert Einstein 30 -Parque Tecnológico Álava- 01510 Miñano Tel. 945 46 59 04 Fax. 945 46 55 74 INSTALLATION MANUAL veltium.com...
  • Page 28 5- DESCRIPTION OF THE UNITS POINT DOT The POINT Dot charger cable is accessed either from the bottom or the top. The lower inlet is equipped with cable glands. INSTALLATION MANUAL veltium.com...

  • Page 29: Preparing The Installation Area

    The surfaces and anchors must be adequately sized to suit the weight of the unit and the characteristics of the terrain. The unit must not be installed in a direct place of passage so that the charge cables do not disturb the movement of pedestrians or traffic. INSTALLATION MANUAL veltium.com...

  • Page 30: Minimum Safety Distances

    Distance at the front: Free space of 1 m. • Distance at the back: No free space is required at the back; the unit can be installed flush against a wall, or even against another charger. POINT DOT 100 cm 30 cm 30 cm...
  • Page 31 • Two templates will be fitted in place. One underground and the other 15.5 cm above ground. 30cm • The position of the (power and communications) cables must be as indicated in the following images: Left = Power cable Right = Communications cable 48cm 52cm Detail of the foundation INSTALLATION MANUAL veltium.com...
  • Page 32 6- PREPARING THE INSTALLATION AREA (x4) 14,20 GUIDE TEMPLATE (x4)10 X 45° INSTALLATION MANUAL veltium.com...
  • Page 33 Communications cables cables THE INSTALLATION AREA Detail showing placement of the guide templates MUST BE LEVELLED 50cm minimum Corrugated tube Max Ø90mm 20cm 15,5cm Template 10cm máximo Cement 20cm 30cm DIN934 M14 Nut (x12) M14x50cm Threaded rod (x4) INSTALLATION MANUAL veltium.com...
  • Page 34 6- PREPARING THE INSTALLATION AREA POINT TWIN/POINT DOT The POINT Twin/Dot units must be mounted on a regular, solid and perfectly vertical surface. This surface can be a wall made from construction materials (concrete, bricks, metal, etc.) or a purpose-made structure built to house the units.

  • Page 35: Installing The Unit

    For operations involving the moving of heavy weights, electromechanical means can be used to assist the procedure. 7.1. POINT MAX Herramientas necesarias: Base 22cm wrench Flat 6 mm screwdriver Flat 3 mm screwdriver M14 threaded rod M14 (x4 pc.) – 0.5 m INSTALLATION MANUAL veltium.com...
  • Page 36 • Insert the cables through the glands, leaving a little slack to ensure that the cable doesn’t pull once connected. When you have finished installing the unit: • Check that it is correctly fastened in place. Once the unit has been correctly installed, the connection process can be star- ted. Connect the connections in the following order: • Communications connection. • AC connection. INSTALLATION MANUAL veltium.com...
  • Page 37 • Insert the cables through the glands, leaving a little slack to prevent the cables from pulling when connected. Note: The charger has a “compass” hinge that keeps the door open to enable the mounting process and maintenance work. INSTALLATION MANUAL veltium.com...
  • Page 38 7- INSTALLING THE UNIT 7.3. POINT DOT How to proceed: Tools needed: • Put the template on the surface to take the charger, level it, and mark the 4 moun- ting points. Drill • Drill the mounting holes and hammer in the Rawl plugs.

  • Page 39: Safety Indications

    Ensure that all screws are firmly fixed to the terminals to guarantee effective qualified personnel. contact of the active elements of the conductor. VELTIUM SMART CHARGERS accepts no liability for damage associated to Connect the electric terminals of the input cable to the corresponding points on the incorrect connections.

  • Page 40: Ethernet Connection

    Either of the two connections can be used, without distinction. rectly connected to oneanother, using a connection device (a switch for example) or a combination of both options. POINT TWIN AND POINT MAX POINT DOT Ethernet bridgets INSTALLATION MANUAL veltium.com...

  • Page 41: Installing The Sim Card

    8- CONNECTING 8.3. INSTALLING THE SIM CARD The POINT Max, POINT Dot and POINT Twin chargers come with an integrated 4G modem. These chargers take Nano SIM cards, which must be placed in the cardholder in the small control panel on the top right-hand side, as shown in the following image.
  • Page 42 To make use of this function, a meter must be fitted to the installation’s general power supply circuit. Said meter is supplied by VELTIUM SMART CHARGERS (as an accessory) and must be installed as indicated in the following diagram:...
  • Page 43 • Connect the communication wires to the busbars, as shown in the following image. • Connect the electric terminals of the wire to the corresponding points of the charger, respecting the correspondence between points A and B. INSTALLATION MANUAL veltium.com...

  • Page 44: Connecting The Power Supply

    5 wires depending on whether the connection is single-phase (phase, neutral and earth) or threephase (three phases, neutral and earth). In the event of using aluminium wires, the installer must provide the means to pre- vent a galvanic couple effect (bipolar terminals, bimetal interfaces, etc.) INSTALLATION MANUAL veltium.com...
  • Page 45 L1 = Brown L2 = Black (three-phase version only) L3 = Grey (three-phase version only) N = Blue Earth = Yellow/green Connection specifications Accepted cable gauges Tightening Connection torque Flexible cables R, S, T, N, PE 1,5 - 50 mm² INSTALLATION MANUAL veltium.com...
  • Page 46 8- CONNECTING POINT DOT SINGLE-PHASE POINT TWIN SINGLE-PHASE POINT TWIN THREE-PHASE AND POINT DOT THREE-PHASE The electrical connection of the POINT Dot is made directly to the input terminals of the meter. INSTALLATION MANUAL veltium.com...

  • Page 47: Checking The Installation

    Make sure that the connectors are firmly in place and that all parts of the grommet seal correctly. Once all of these points have been checked, you can connect the charger to the mains. INSTALLATION MANUAL veltium.com...
  • Page 48 10- CONFIGURATION The unit must be set up by connecting to the Veltium Web Manager, accessible from Whatever the case, once the charger has been connected, the Web Manager applica- your browser. tion will be accessible from your browser, by typing in: To connect to the Web Manager, the charger and the computer must be connected http://SERIAL_NUMBER.local...
  • Page 49 Ethernet socket of the LAN network. Connect the computer to the same LAN network (using an Ethernet cable con- nected to a socket belonging to the same network or using a Wi-Fi connection visible to the same LAN network). INSTALLATION MANUAL veltium.com...
  • Page 50 10- CONFIGURATION 5. Type in your user name and password (admin / admin). To continue configuring your units, follow the instructions of the VELTIUM Web Ma- nager appearing in the next chapter. INSTALLATION MANUAL veltium.com...

  • Page 51: Web Manager

    OCPP Advanced OCPP configuration. Display Configuring the display (for models coming with a display). Advanced Advanced configuration options. configuration Access to functions to check the status of the charger and ensure that it is working Diagnosis properly. INSTALLATION MANUAL veltium.com...

  • Page 52: Summary Section

    Consult the network administrator to know whether or not you have remote (online) access Private IP address: Only Ethernet and Wi-Fi. Charger IP in the local network. to the charger. INSTALLATION MANUAL veltium.com...

  • Page 53: General Configuration

    The card codes must only include hexadecimal characters and have between 8 and 20 characters. The text file must include 1 code per line. The application will delete duplicated codes when saving. INSTALLATION MANUAL veltium.com...

  • Page 54: Load Control

    • Use surplus energy: Yes/NO. If we want the maximum charge provided by the charger to take into account the surplus production. The app also allows the configuration of other additional parameters of the OCPP protocol (see the OCPP section). INSTALLATION MANUAL veltium.com...

  • Page 55: Ethernet Configuration

    • IP addresses of the primary and secondary DNS • Hostname: name of the charger in the network • Mac Address: Ethernet network card identifier • IP: IPv4 address • Network • Gateway IP address • IP addresses of the primary and secondary DNS INSTALLATION MANUAL veltium.com...
  • Page 56 • APN: mobile network access point name (APN). • User: APN username. • Contraseña: user password. • PIN: SIM card PIN code. Once these values have been configured, you must restart the charger. Once restarted, you can check the connection status. INSTALLATION MANUAL veltium.com...
  • Page 57 E.g.: ws:example.com:portnumber/endpointname • Charge Point ID • OCPP configuration parameters: The application displays and allows editing of the configuration values compatible with the charger. The application shows the current value for each parameter, offering you the possibility of editing it. INSTALLATION MANUAL veltium.com...

  • Page 58: Advanced Configuration

    • Factory Reset: Restaura los valores de fábrica y reinicia el dispositivo usando el botón Factory Reset. • Show time and zone – Change time zone * Only configuration files and FW files provided by VELTIUM must be uploaded to the device. Sólo deberán cargarse en el dispositivo archivos de configuración y ficheros de FW proporcionados por VELTIUM.
  • Page 59 VELTIUM SMART CHARGERS accepts no liability for damage and/or losses related to security breaches, unauthorised accesses, interferences, intrusions, information leaks and/or theft.

  • Page 60: Operation

    (1 and 2). The lights indicate the connection point status by means of colour combinations (green, blue, red) and flashing (fixed, rapid flash/slow flash with changing intensity) INSTALLATION MANUAL veltium.com...

  • Page 61: Main Screen

    - Enabled (dark): available (Only one button will appear on the DOT). The main screen may vary depending on how the unit is configured. To give you an idea, below we show some of the possibi- lities: INSTALLATION MANUAL veltium.com...
  • Page 62 An Unauthorised user message appears when an issue occurs during the user au- thentication process. Card read: The user holds the RFID card to the reader The message appears with an icon indicating that the user is not authorised. Authorised user: The card read corresponds to an authorised User authorised and vehicle connected INSTALLATION MANUAL veltium.com...
  • Page 63 • This follows the AUTHORISATION AND CONNECTION screen at the start of a charge. Comes up when the user presses a point of connection indicator button on the main screen, and it is reserved. INSTALLATION MANUAL veltium.com...
  • Page 64 Contains the following elements: Touchscreen Information mode Title of the screen Energy charged during the charging session Duration of the charging session 4 - 5 Indicator of the connection point used for the charge Close window button INSTALLATION MANUAL veltium.com...

  • Page 65: Language Selection Screen

    The size and layout of the flags depends on the number of languages supported, with a minimum of 2 and a maximum of 8. Sample screens showing a varying number of languages supported: INSTALLATION MANUAL veltium.com...

  • Page 66: Help Screen

    Gives details of how to contact the company providing the charging service. Contains the following elements: Touchscreen Information mode Help/support icon Message containing information on how to contact the support team. Email and telephone number are values configurable by means of the INI file and the Web Manager Close window button INSTALLATION MANUAL veltium.com...
  • Page 67 You can select the language of the texts appearing on the screens by pressing the language selection icon on the main screen and choosing your preferred language from among those available. Once the language has been selected, the main screen will reappear: INSTALLATION MANUAL veltium.com...
  • Page 68 The light indicator corresponding to the selected connection point will change to in- fixed blue. If your card is authorised, the screen will tell you that it has been authorised: INSTALLATION MANUAL veltium.com...
  • Page 69 In the first case, the blue light will start flashing until the vehicle is disconnected. Once disconnected, the light will turn a steady green and the screen will show a sum- mary of the charging session details: INSTALLATION MANUAL veltium.com...
  • Page 70 VELT IUM Sma rt Cha rgers S.L. E dific io DE IT E C, Albert E instein 30 -Parque T ec nológic o Álava- 01510 Miñano T el. 945 29 72 71 F ax. 945 46 55 74 INSTALLATION MANUAL veltium.com...

  • Page 71: Disconnecting The Unit

    Open the unit and, wearing the appropriate PPE, check that there is no voltage in the input terminals. Post a “Warning, do not touch…” sign in the area which has been cut off. If necessary, cordon off the work area. INSTALLATION MANUAL veltium.com...

  • Page 72: Maintenance And Repair

    Make sure that there is no current in the unit before proceeding with maintenance work. Under no circumstances will VELTIUM accept liability for damage caused by incorrect use or handling of the units. All internal or external changes made to the units must have received prior approval from VELTIUM.
  • Page 73 = “ESTA- FUENTE_ALIM. source failure. DO_ERROR_HPT_FALLO_FUEN- TE_ALIM” errorCode = “InternalError” ESTADO_ERROR_RCD_DISPARO_ >6mA CC detected in the built-in diffe- vendorErrorCode = “ESTADO_ DIFERENCIAL. rential protection. ERROR_RCD_DISPARO_DIFEREN- CIAL” errorCode = “ReaderFailure” ESTADO_ERROR_COLT. HMI failure. vendorErrorCode = “ESTADO_ ERROR_COLT” INSTALLATION MANUAL veltium.com...
  • Page 74 VELTIUM Smart Chargers, S.L. Parque Tecnológico de Álava c/ Albert Einstein, 30 01510 Vitoria – Gasteiz Tel: +34 945 297 271 Email: info@veltium.com www.veltium.com...

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