VELTIUM POINT Twin Installation Manual
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VELTIUM POINT Twin Installation Manual

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INSTALLATION
MANUAL
V 1.0

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Summary of Contents for VELTIUM POINT Twin

  • Page 1 INSTALLATION MANUAL V 1.0...

  • Page 2: Table Of Contents

    6. PREPARING THE INSTALLATION AREA 6.1. Minimum safety distances 6.2. Unit anchoring area 7. INSTALLING THE UNIT 7.1. POINT Max 7.2. POINT Twin 8. CONNECTIONS 8.1. Safety instructions 8.2. Ethernet connection 8.3. Installing the SIM card 8.4. Connection to the external dynamic power control meter...
  • Page 3 CONTENTS 8.5. Connecting the power supply 8.5.1. Cabling requirements for connecting the power supply 8.5.2. Connecting the power supply 9. START UP 9.1. Checking the installation 9.2. Inspecting the unit 10. CONFIGURATION 11. WEB MANAGER 11.1. Summary section 11.2 General configuration 11.3.

  • Page 4: About This Manual

    It also includes information on how they work and their maintenance. This manual, and the images appearing in it, are the intellectual property of VELTIUM, which reserves the right to change its contents with no need to update earlier manuals. Its reproduction by third parties is forbidden without receiving express authorisation from VELTIUM.

  • Page 5: Safety Measures

    2- SAFETY Here you will find details of the safety warnings and of the symbols used in the unit. 2.1. SYMBOLS DANGER: Identifies potentially hazardous situations involving electricity which, if not avoided, can cause shocks, serious injury or even death. Danger: Identifies hazardous situations which, if not avoided, can cause harm to the product, or slight injuries.
  • Page 6 2- SAFETY The electric vehicle charging system can cause an ELECTRIC SHOCK if the warnings given in this manual are not heeded. Make sure that the charger is completely insulated and disconnected from the mains before handling it or proceeding with maintenance work. To avoid electric shocks, disconnect the power supply, earth the unit, and disconnect the control voltages before proceeding with any kind of work;...
  • Page 7 2- SAFETY Do not use this unit for purposes other than electric vehicle charging modes envisaged in this product and indicated in this manual. Do not connect or disconnect a terminal while the unit is in operation. Otherwise you may get an electric shock and damage the charger.

  • Page 8: Protective Equipment

    VELTIUM SMART CHARGERS accepts no liability for inappropriate use of the unit or for failure to observe local or national regulations. Always follow local health & safety regulations.

  • Page 9: Waste Disposal

    Ensure that waste is correctly disposed of by a Non-Hazardous Waste Management company. VELTIUM SMART CHARGERS works to environment best practices. It therefore recommends separating all its products at the end of their life cycle and managing electronic waste according to the applicable laws in each country (especially: electronic boards, condensers and other electronic devices).

  • Page 10: Reception, Storage And Transport

    The number can be found on the label indicating the unit characteristics, and on the original packaging itself (see image). VELTIUM SMART CHARGERS will ask you to give the serial number when making any kind of query regarding the unit. The unit cannot be identified without this serial number.

  • Page 11: Storage

    VELTIUM SMART CHARGERS within 5 days from its delivery. Should the charger suffer any kind of damage during transport, whether to the packaging or to the unit itself, the product could lose its warranty, in which case VELTIUM SMART CHARGERS would refuse all liability for any issues experienced.

  • Page 12: Removing The Packaging

    The unit must not be exposed to vibrations, falling objects or damp conditions. In the event of observing any kind of anomaly during or after removing the packaging, inform VELTIUM SMART CHARGERS immediately. INSTALLATION MANUAL...

  • Page 13: Description Of The Units

    3 in compliance with standard IEC 61851-1. 5.2. MODELS The POINT range chargers come in two versions: POINT Max for pedestal installation, and POINT Twin for wall installation. Each version comes with the option of: •...

  • Page 14: References

    5- DESCRIPTION OF THE UNITS 5.2.1 REFERENCES POINT MAX Pedestal charger 2x7.4 kW with Wi-Fi, 2xEthernet and 4G PM64M0O20000 modem communications. 2 type 2 sockets with shutter. Pedestal charger 2x7.4 kW with colour touch screen, and Wi-Fi, PM64M1O20000 2xEthernet and 4G modem communications. 2 type 2 sockets with shutter.
  • Page 15 5- DESCRIPTION OF THE UNITS POINT TWIN Wall charger 2x7.4 kW with Wi-Fi, 2xEthernet and 4G modem PT64M0O20000 communications. 2 type 2 sockets with shutter. Wall charger 2x7.4 kW with colour touch screen, and Wi-Fi, PT64M1O20000 2xEthernet and 4G modem communications. 2 type 2 sockets with shutter.

  • Page 16: Table Of Specifications

    5- DESCRIPTION OF THE UNITS 5.3. TABLE OF SPECIFICATIONS Functional Charging standard IEC 61851-1 Ed 3.0 Mode 3 User interface RFID reader Multicolour LED Bluetooth 4.3” TFT touch display and 16.7M colours (optional) Consumption meter Integrated MID meter Communications protocol OCPP 1.6 JSON Dynamic and static power control Individual and groups of chargers...

  • Page 17: Mechanical Characteristics

    5- DESCRIPTION OF THE UNITS 5.4. MECHANICAL CHARACTERISTICS POINT MAX Material Steel housing and polyester front Anchor type Pedestal Dimensions (mm) 1300 x 320 x 228 Maximum dimensions according to connector type as shown in the following image Weight 30kg with 2 type 2 sockets. 38 kg with 2 tethered spiral cables Degree of protection against external IP54...
  • Page 18 Weight 8kg with 2 type 2 sockets. 16 kg with 2 spiral cables Degree of protection against external IP54 agents Degree of protection against knocks IK10 Maximum measurements POINT Twin with cable POINT Twin with socket INSTALLATION MANUAL...

  • Page 19: Connectors

    5- DESCRIPTION OF THE UNITS 5.5. CONNECTORS The use of adapters is not permitted. TYPE 2 AC CONNECTOR The chargers can come with 2 type 2 sockets with no shutter, 2 type 2 sockets with shutter or 2 spiral cables with type 2 connector (as per IEC 62196) as required, enabling the simultaneous charging of two vehicles.

  • Page 20: Electrical Protections

    5- DESCRIPTION OF THE UNITS 5.6. ELECTRICAL PROTECTIONS The POINT Max and POINT Twin chargers have, for each connection point, combined protection including protection against 32A curve C type surges and 30mA type A differential protection. They also have a 6mA residual DC detection system for each connection point.

  • Page 21: Cabled Access

    5- DESCRIPTION OF THE UNITS 5.7. CABLE ACCESS POINT MAX The POINT Max unit cable is accessed from the bottom, location of the cable glands. Communications Power cable cable inlets (x3) inlet (x1) Power input. Communications input and output M50, accepted cable diameter 30 ~ 38 mm 3 x M16, accepted cable diameter 4.5 ~ 38 mm INSTALLATION MANUAL...
  • Page 22 POINT Twin - Pasacables acometida Formato Tolerancia General Js13/js13 Format Page Weight Rev. General Tolerance VELTIUM Smart Chargers S.L. Edificio DEITEC, Albert Einstein 30 -Parque Tecnológico Álava- 01510 Miñano Tel. 945 46 59 04 Fax. 945 46 55 74 INSTALLATION MANUAL...

  • Page 23: Preparing The Installation Area

    6- PREPARING THE INSTALLATION AREA Before installing the unit, carefully study the following aspects of the installation area. To ensure that the electrical installation is properly established, always respect the minimum radius permitted for the cable. To do this, the installer must ensure that the cables enter the unit from a perpendicular angle and that the spacing between them is as stipulated.

  • Page 24: Minimum Safety Distances

    6- PREPARING THE INSTALLATION AREA 6.1. MINIMUM SAFETY DISTANCES In order to be able to correctly operate the unit, and to carry out maintenance and/or repair work, a series of safety distances must be established. • Distance at the side: Free space of 30 cm. •...

  • Page 25: Unit Anchoring Area

    6- PREPARING THE INSTALLATION AREA 6.2. UNIT ANCHORING AREA POINT MAX To install the POINT Max a concrete pad must be prepared to take the unit. The surface must be regular, solid and perfectly level to ensure that the unit stands vertically. Take the following details into account: •...
  • Page 26 Material Peso Formato Color Rev. Hoja Acabado 272.50 Colour Format Page Weight Rev. Finished VELTIUM Smart Chargers S.L. Edificio DEITEC, Albert Einstein 30 -Parque Tecnológico Álava- 01510 Miñano Tel. 945 29 72 71 Fax. 945 46 55 74 INSTALLATION MANUAL...
  • Page 27 6- PREPARING THE INSTALLATION AREA Communications Power cables cables MUST BE LEVELLED Minimum 50cm Corrugated tube Max Ø90mm 20cm 15,5cm Template 10cm máximo Cement 20cm 30cm DIN934 M14 Nut (x12) M14x50cm Threaded rod (x4) Detail showing placement of the guide templates INSTALLATION MANUAL...
  • Page 28 6- PREPARING THE INSTALLATION AREA POINT TWIN The POINT Twin units must be mounted on a regular, solid and perfectly vertical surface. This surface can be a wall made from construction materials (concrete, bricks, metal, etc.) or a purpose-made structure built to house the units.

  • Page 29: Installing The Unit

    7- INSTALLING THE UNIT Once the construction work has been completed and the surface is ready for installing the unit, it is time to unpack the unit, taking special care not to damage the charger. Check that the unit is in perfect conditions and has no internal condensation. For operations involving the moving of heavy weights, electromechanical means can be used to assist the procedure.
  • Page 30 7- INSTALLING THE UNIT How to proceed: • Fit the base over the threaded rods; this will help you to install the charger. • Slot the POINT Max charger into place using the threaded rods. • Fix the charger in place with the 4 washers and 4 nuts. •...

  • Page 31: Point Twin

    7- INSTALLING THE UNIT 7.2. POINT TWIN Tools needed: Drill 8 mm bit Philips PH2 screwdriver Hammer Pencil or felt tip pen Level How to proceed: • Put the template on the surface to take the charger, level it, and mark the 4 mounting points.

  • Page 32: Connections

    The connection work must be carried out with no connected power supply by qualified personnel. VELTIUM SMART CHARGERS accepts no liability for damage associated to incorrect connections. A number of factors can influence the choice of cable, such as the distance between the distribution board and the charger, the maximum input voltage and the installation mode.

  • Page 33: Ethernet Connection

    8- CONNECTING 8.2. ETHERNET CONNECTION The POINT Max and POINT Twin chargers have twin RJ45 connections meaning that the unit can be connected to other chargers and/or to a communications device (router, modem, switch, etc.). Either of the two connections can be used, without distinction.

  • Page 34: Installing The Sim Card

    8.3. INSTALLING THE SIM CARD The POINT Max and POINT Twin chargers come with an integrated 4G modem. These chargers take Nano SIM cards, which must be placed in the cardholder in the small control panel on the top right-hand side, as shown in the following image.

  • Page 35: Connection To The External Dynamic Power Control Meter

    8- CONNECTING 8.4.CONNECTION TO EXTERNAL DYNAMIC POWER CONTROL METER. The POINT Max and POINT Twin have the capacity to control the maximum power available for charging the electric vehicle depending on the other energy consumption or generation features (solar panels, storage batteries, etc.) of the installation.
  • Page 36 8- CONNECTING Single-phase meter Three-phase meter To carry out the installation, proceed as follows: • Strip 10mm2 from 14 mm of the input wires and fit ferrules. • Strip 7mm from the communication wires (RS485 bus). • Put the input wire contacts into the power meter and screw in place. •...

  • Page 37: Connecting The Power Supply

    8- CONNECTING 8.5. CONNECTING THE POWER SUPPLY 8.5.1. WIRING REQUIREMENTS FOR CONNECTING THE POWER SUPPLY To guarantee personal safety, correct functioning of the unit and proceed according to applicable regulations, before wiring to the power supply, the unit must be connected to the installation’s earth connection.

  • Page 38: Connecting The Power Supply

    8- CONNECTING 8.5.2. CONNECTING THE POWER SUPPLY 1. Insert the cables through the cable glands provided on the lower part of the charger. 2. Strip 10mm2 from 14 mm of the wire (live and neutral) and fit ferrules. 3. Connect the electric terminals of the power cable to the corresponding points of the charger.
  • Page 39 8- CONNECTING POINT Twin Single-phase POINT Twin Three-phase INSTALLATION MANUAL...

  • Page 40: Start Up

    9- STARTING UP This chapter gives a detailed description of the process to follow when connecting the unit to the mains for the first time. 9.1. CHECKING THE INSTALLATION Check that the installation is in good overall working order before switching it on. Every installation is different depending on its characteristics, the country of its location and other special applicable conditions.

  • Page 41: Configuration

    10- CONFIGURATION The unit must be set up by connecting to the Veltium Web Manager, accessible from your browser. To connect to the Web Manager, the charger and the computer must be connected in the same local network. The connection can either be direct, connecting the computer directly to the charger with an Ethernet cable, or via a local network (LAN) connecting the two devices (computer and charger) to the same network.
  • Page 42 10- CONFIGURATION NOTE: Checks to be made on the computer network connection • Check that the Ethernet network adapter is enabled. • If the connection is direct, verify that the IP configuration is within the range 10.10.10.*. Note that the computer reserves the IPs 10.10.10.1 and 10.10.10.2, so you must assign a different IP address to your computer.
  • Page 43 10- CONFIGURATION 5. Type in your user name and password (admin / admin). To continue configuring your units, follow the instructions of the VELTIUM Web Manager appearing in the next chapter. INSTALLATION MANUAL...

  • Page 44: Web Manager

    11- WEB MANAGER The Web Manager application allows you to make a variety of configuration adjustments divided into the following sections: Summary General information on the status of the system. General Charger functioning mode (offline | online OCPP) and authorisation mode configuration. Ethernet Configuring the charger connection to the network using an Ethernet adapter.

  • Page 45: Summary Section

    11- WEB MANAGER 11.1. SUMMARY SECTION This section will open on starting a session in the Web Manager application, showing general information related to the charger and its current status: • Serial number • Model • Part Number • Mode: functioning mode currently configured (see the General section) If the charger is functioning in “online OCPP”...

  • Page 46: General Configuration

    11- WEB MANAGER 11.2. GENERAL CONFIGURATION This section gives access to the general charger configuration: functioning mode, authorisation mechanism and maximum power configuration. FUNCTIONING MODE The charger can function in one of the following modes: • Offline: This mode disables the options requiring an online connection (OCPP configuration and configuration of the Wi-Fi and 4G modem adapters).
  • Page 47 11- WEB MANAGER Basic OCPP configuration In the event of choosing the online OCPP mode, you will have to provide the following information to connect with the central system (backend OCPP). Charge Point ID. OCPP version: version of the protocol to be used in backend communications. End point URL: URL address of the OCPP backend system to which the charger is connected.

  • Page 48: Wi-Fi

    11- WEB MANAGER 11.3. WI-FI This section enables configuration of the Wi-Fi adapter. Status: Information is displayed on the adapter status, indicating whether or not it is enabled and whether it has a connection with the selected network (it is communicating correctly). If the adapter is Enabled, the application allows configuration of the Wi-Fi network you want to connect to.

  • Page 49: Ethernet Configuration

    11- WEB MANAGER 11.4. ETHERNET CONFIGURATION This section enables configuration of the Ethernet adapter. Status: Information is displayed on the adapter status, indicating whether or not it is enabled and whether it has a connection with the selected network (it is communicating correctly). If the adapter is Enabled, the application allows configuration of the network you want to connect to.

  • Page 50: Modem

    11- WEB MANAGER 11.5. 4G MODEM This section enables configuration of the 4G modem for connection to a mobile network. Status: Information is displayed on the modem status, indicating whether or not it is enabled and whether it has a connection with the selected network (it is communicating correctly). If the connector is Enabled, the application allows configuration of the network you want to connect to.

  • Page 51: Ocpp

    11- WEB MANAGER 11.6. OCPP This section will only be enabled for the Online OCPP mode. Allows editing of the OCPP configuration: • OCPP version: Version of the protocol to be used. • End point URL: URL address of the charge point to which the charger is connected. E.g.: ws:example.com:portnumber/endpointname •...

  • Page 52: Advanced Configuration

    • Show time and zone – Change time zone * Only configuration files and FW files provided by VELTIUM must be uploaded to the device. 11.9. DIAGNOSIS This section provides access to functions for checking the status of the charger and that it is...
  • Page 53 VELTIUM SMART CHARGERS accepts no liability for damage and/or losses related to security breaches, unauthorised accesses, interferences, intrusions, information leaks and/or theft. INSTALLATION MANUAL...

  • Page 54: Operation

    12- OPERATION This section describes the elements and behaviour of the POINT range unit user interface, and the process for charging a vehicle. All of the information in this section refers to the Twin and Max models. 12.1. USER INTERFACE The POINT range comes with the following user interface elements: •...

  • Page 55: Display

    12- OPERATION 12.4. DISPLAY 12.4.1. MAIN SCREEN This is the home screen to which the display will return when any of the other screens are closed, either due to an action by the user or because the window waiting time has elapsed. The screen is made up of the following elements: Element Description...

  • Page 56: Authorised And Connected Vehicle Screen

    12- OPERATION 12.4.2. AUTHORISATION AND CONNECTION SCREEN Appears in response to any of the following events: Card read: The user holds the RFID card to the reader Authorised user: The card read corresponds to an authorised user User authorised and vehicle connected 12.4.3.

  • Page 57: Charge Information Screen

    12- OPERATION 12.4.4. CHARGE INFORMATION SCREEN Displays information on the charge in progress at a connection point. The screen comes up when: • The user has pressed on the MAIN screen, one of the buttons for a connection point with a charge in progress. •...

  • Page 58: Connection Point Out Of Service Screen

    12- OPERATION 12.4.6. CONNECTION POINT OUT OF ORDER SCREEN Comes up when the user presses a point of connection indicator button on the main screen, and it is out of order. 12.4.7. CHARGE SUMMARY SCREEN Comes up at the end of a charging session with a summary of information related to the completed session, indicating the connection point used for the charge.

  • Page 59: Language Selection Screen

    12- OPERATION 12.4.8. LANGUAGE SELECTION SCREEN Comes up when the user has pressed the Language Selection button on the MAIN screen. Allows selection of language for displaying text information on the screen by pressing the flag corresponding to the chosen language. The size and layout of the flags depends on the number of languages supported, with a minimum of 2 and a maximum of 8.

  • Page 60: Help Screen

    12- OPERATION 12.4.9. HELP SCREEN Comes up when the user has pressed the Help button on the MAIN screen. Gives details of how to contact the company providing the charging service. Contains the following elements: Information Touch- screen mode Help/support icon Message containing information on how to contact the support team.

  • Page 61: How To Charge A Vehicle

    12- OPERATION 12.5. HOW TO CHARGE A VEHICLE? You can select the language of the texts appearing on the screens by pressing the language selection icon on the main screen and choosing your preferred language from among those available. 154,50 Once the language has been selected, the main screen will reappear: To start a charge, hold the RFID card provided against the card reader symbol: .
  • Page 62 12- OPERATION If your card is not authorised, the screen will show: If your card is authorised, the screen will tell you that it has been authorised and will ask you to connect the vehicle: The charger has two connection points (1 and 2). Connect the vehicle to an available connection point with a flashing green light (e.g.
  • Page 63 12- OPERATION During the charging session, you can obtain related information by pressing the button on the main screen corresponding to the connection point for which you want to see the data: There are two ways to stop a charging session: •...

  • Page 64: Units Without Display

    12- OPERATION 154,50 12.5.1. UNITS WITH NO DISPLAY The charging process in the Twin and Max POINT models is guided by the light indicators on the connection points (1 and 2). To start the charge, find a charger showing a green light. Hold the RFID card provided against the card reader symbol: IK08 glass This will launch the user validation process.

  • Page 65: Disconnecting The Unit

    13- DISCONNECTING THE UNIT In the event of having to take steps requiring you to open the charging stations, it is essential to switch off the power supply, following the procedure described below. 1. End the charging session, if one is in progress. 2.

  • Page 66: Maintenance And Repairs

    Make sure that there is no current in the unit before proceeding with maintenance work. Under no circumstances will VELTIUM accept liability for damage caused by incorrect use or handling of the units. All internal or external changes made to the units must have received prior approval from VELTIUM.

  • Page 67: Alarms

    15- ALARMS The following alarms will sound when a fault occurs in the unit. They will be sent by OCPP and can also be consulted via the unit Web Manager. FAULT CODE DESCRIPTION OCPP MESSAGE SENT ESTADO_ERROR_METER_485. Failure to correctly receive the RS485 errorCode = “PowerMeterFailure”...
  • Page 68 VELTIUM Smart Chargers, S.L. Parque Tecnológico de Álava c/ Albert Einstein, 30 01510 Vitoria – Gasteiz Tel: +34 945 297 271 Email: info@veltium.com www.veltium.com...

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