Kärcher MC 150 Operating Instructions Manual
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Kärcher MC 150 Operating Instructions Manual

Kärcher MC 150 Operating Instructions Manual

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OPERATING INSTRUCTIONS
MC 150 IMPLEMENTS
07/2024 | 59795150 | 1.0 | EN

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  • Page 1 OPERATING INSTRUCTIONS MC 150 IMPLEMENTS 07/2024 | 59795150 | 1.0 | EN...
  • Page 2 Translation of original operating instructions 59795150 | 1.0 | en...
  • Page 3 Operating instructions Operating instructions MC 150 Implements Translation of original operating instructions 59795150 | 1.0 | en...
  • Page 4 Imprint Imprint This publication was created by Kärcher Municipal GmbH Mahdenstr. 8 72768 Reutlingen Germany Phone: +49 7121 930 729 0 info@municipal.karcher.com www.karcher-municipal.com The content of this publication is protected by copyright. Any changes to the content of this publication require the written authorisation of Kärcher Municipal GmbH.
  • Page 5 Translation of original operating instructions 59795150 | 1.0 | en...
  • Page 6 Foreword Foreword Kärcher Municipal GmbH would like to thank you for the purchase of an attachment from our company and wishes you safe use at all times. Read these operating instructions carefully before using your attachment for the first time so that you can fully utilise its performance potential.
  • Page 7 Translation of original operating instructions 59795150 | 1.0 | en...

  • Page 8: Table Of Contents

    Table of Contents Table of Contents Page Safety instructions Operating instructions: Obligation to read Before using an attachment Operating location | Road approval | Driving licence Intended use Unauthorised use Human error Foreseeable misuse Danger zones For the US state of California 1.10 Warning and hazard notices, signal words 1.11...
  • Page 9 Table of Contents Page Locking of the front attachments Coupling attachments to the vehicle hydraulically Ex factory waste container and sweeping system Intended use Components of the sweeping attachment 7.2.1 Suction mouth components Operating principle when using the vehicle as a sweeper Waste container (factory-fitted) 7.4.1 Waste container/attachment frame changeover...
  • Page 10 Table of Contents Page 7.8.8 Replacing the side brush 7.8.9 Flushing the water circulation system 7.8.10 Empty the water reservoir 7.8.11 Clean the waste container and cover 7.8.12 Cleaning the blower 7.8.13 Cleaning the vacuum system 7.8.14 Cleaning the water filter 7.8.15 Clean the spray nozzles 7.8.16...

  • Page 11: Safety Instructions

    Safety instructions Safety instructions ADVICE The operating instructions are a component of the attachment. To ensure proper and safe use of the attachment, read these operating instructions and act accordingly. Read the operating instructions completely before working with the attachment. Read and follow the operating instructions and observe the information in the “Safety instructions”...

  • Page 12: Before Using An Attachment

    Safety instructions Before using an attachment ADVICE The operating instructions are a component of the attachment. To ensure proper and safe use of the attachment, read these operating instructions and act accordingly. Read the operating instructions completely before working with the attachment. Read and follow the operating instructions and observe the information in the “Safety instructions”...

  • Page 13: Intended Use

    Safety instructions Intended use The attachments are intended for use on a multifunctional system vehicle (equipment carrier). The attachments mounted on a vehicle have been designed for use in the municipality. The sweeping system is designed exclusively for use in plant maintenance for sweeping (on hard surfaces such as asphalt, cobblestones, screed, concrete, etc.) and for transporting waste, such ase.g.

  • Page 14: Human Error

    Safety instructions Human error DANGER Risk of accident with possible fatal consequences due to driving and operating errors under the influence of alcohol and other mind-altering substances. Persons under the influence of alcohol, drugs (e.g. cannabis) and medication, are prohibited from car- rying out work on and with the vehicle, attachments and container attachments (e.g.

  • Page 15: Danger Zones

    Safety instructions Danger zones WARNING There is a risk of injury from crushing and entrapment when operating the vehicle. No persons may be in the vicinity of the vehicle and the attachments during operation. When handling attachments and/or attached containers, always use your personal protective equipment (PPE) (at least protective gloves and safety shoes) to avoid injuries caused by entrap- ment or falling objects.

  • Page 16: For The Us State Of California

    Safety instructions For the US state of California CALIFORNIA Proposition 65 Warning WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If you are in an enclosed area, discharge the exhaust air to the outside.

  • Page 17: Warning And Hazard Notices, Signal Words

    Safety instructions 1.10 Warning and hazard notices, signal words Preceding warning and hazard information DANGER Designates a danger with a high degree of risk, which will result in death or serious injuries if not avoided. WARNING Designates a danger with a moderate degree of risk, which may result in death or serious in- juries if not avoided.

  • Page 18: Symbols On The Attachments And Container Attachments

    Safety instructions 1.11 Symbols on the attachments and container attachments ADVICE All symbols and signs must be present, clean and in legible condition. Immediately replace illegible, lost or absent symbols and information notices. Please contact your service partner or Kärcher Municipal GmbH. When replacing components on which symbols or signs were attached, these symbols and infor- mation signs must be reattached to the replaced components.
  • Page 19 Safety instructions Danger Risk of injury from rotating parts. Do not open the hood until the engine has come to a standstill. Advice Warning of escaping high-pressure fluid. Beware of escaping high-pressure fluid. Observe the notices in the operating instructions. Danger Risk of impact, risk of crushing.

  • Page 20: User Groups

    Safety instructions 1.12 User groups 1.12.1 Operations manager Qualification: Specialised technical training. Instructed by qualified employees of the manufacturer or their authorised representatives in the handling of the ve- hicle, the attachments and the container attachments (e.g. waste container). Instructed on safety regulations, accident prevention rules and occupational safety. Driving licence (the required driving licence category varies from country to country and can be obtained from the relevant authority).

  • Page 21: Service Personnel

    Safety instructions CAUTION Risk of accident and injury due to improper operation of attachments, towed implements and trailers. Incorrect operation of the attachments and incorrectly installed attachments or towed implements and trailers may result in accidents and injuries. Read this operating manual before handling (e.g. mounting and dismounting, operating and using, cleaning, etc.) attachments and attachment containers and act accordingly.
  • Page 22 Safety instructions Obligations of the service personnel DANGER Risk of accident with possible fatal consequences due to driving and operating errors under the influence of alcohol and other mind-altering substances. Persons under the influence of alcohol, drugs (e.g. cannabis) and medication, are prohibited from car- rying out work on and with the vehicle, attachments and container attachments (e.g.

  • Page 23: Salt Adhesion During Winter Operation

    Safety instructions 1.13 Salt adhesion during winter operation If you use attachments in winter for clearing and gritting work , there is a risk of considerable salt ingress into the entire vehicle. The road salt applied (e.g. sodium chloride or calcium chloride) not only collects as massive incrustations on the entire vehicle, especially in areas closer to the road such as a sweeping system, but also penetrates into all cavities, cracks, grooves and joints on the attachments and container attachments.

  • Page 24: Attachments

    The attachments described in these operating instructions correspond to the vehicle-specific attachment specifications of Kärcher Municipal GmbH for the equipment carrier vehicle MC 150 from our company. Further information is available from your service partner. Attachments that endanger the safety or stability of the vehicle on which they are to be attached may not be used.

  • Page 25: Tilting Device For Emptying The Waste Container

    Never carry out work under an unsecured, raised waste container. You can mount a tiltable waste container as a container attachment on your MC 150 vehicle. If you want to empty the waste container, drive to a suitable location and park the vehicle with the waste container attached on a level surface without a steering angle and activate the parking brake.

  • Page 26: Cleaning

    Safety instructions 1.15 Cleaning Before cleaning, switch off the vehicle's engine (ignition key position 0) and remove the ignition key from the ignition lock. Only clean your vehicle, attachments and container attachments in designated areas with a suitable collection point for waste water.

  • Page 27: Storage

    Safety instructions Daily and weekly maintenance work must be carried out by the operating personnel,. The vehicle must be stationary and the engine switched off during all maintenance, repair and/or service work o the attachments. The vehicle must be parked safely and without a steering angle. Above all, it must be secured against rolling away, e.g.

  • Page 28: Disposal | Packaging

    Safety instructions 1.19 Disposal | Packaging When attachments, container attachments or attachment kits have reached the end of their service life, the operator is responsible for their legally compliant disposal. For this purpose, the attachments, container attachments and attachment kits can be handed over to a legally authorised private or public company. The operator must dispose of replaced or exchanged parts and fluids on the attachments in an environmentally friendly manner in accordance with the regulations applicable at the operating location.

  • Page 29: General Notes

    General notes General notes Please observe the following instructions, which apply to all attachments and additional equipment described in these operating instructions: DANGER Risk of crushing due to the attachment lowering unexpectedly. If you are working under raised attachments, always secure them mechanically against sudden lowering, e.g.

  • Page 30: Attachments Described In These Operating Instructions

    If you have already configured your vehicle with attachments at the time of purchase, these will be fitted at the factory and are ready for immediate use together with your newly purchased vehicle. In this case, the attachments are part of the scope of delivery of your vehicle MC 150. Attachment...
  • Page 31 General notes Waste container Suction mouth Type plate Type plate 3-brush sweeping system 2-brush sweeping system Type plate Type plate Front power lift High-pressure cleaner Type plate Type plate (attached to the vehicle with a built-in high-pressure cleaner) Translation of original operating instructions 59795150 | 1.0 | en...

  • Page 32: Scope Of Delivery

    General notes Scope of delivery Checking the scope of delivery The attachments described in these operating instructions are intended for factory fitting in accordance with the order confirmation if the vehicle was configured in this way when it was purchased. Check the scope of delivery of your vehicle with the factory-fitted attachments against this order confirmation on vehicle handover or when your vehicle is delivered.

  • Page 33: Accessories And Spare Parts

    Accessories and spare parts Accessories and spare parts Only use original accessories and original spare parts because they ensure that the device will run safely and fault-free. Only by using original accessories and original spare parts (products approved by Kärcher Municipal GmbH) will you retain your warranty claims.

  • Page 34: Before Starting A Journey

    Before starting a journey Before starting a journey CAUTION Risk of accident and injury due to improper operation of attachments, towed implements and trailers. Incorrect operation of the attachments and incorrectly installed attachments or towed implements and trailers may result in accidents and injuries. Read this operating manual before handling (e.g.

  • Page 35: Locking Of The Front Attachments

    Locking of the front attachments Locking of the front attachments CAUTION Risk of accident due to an incorrectly locked attachment. Check that the locking mechanism is set correctly each time you attach an implement. The locking mechanism is used to secure mounted attachments, such as e.g. sweeping system, front power lift, etc. The locking levers are located in the centre of the front mounting for attachments.

  • Page 36: Coupling Attachments To The Vehicle Hydraulically

    Coupling attachments to the vehicle hydraulically Coupling attachments to the vehicle hydraulically CAUTION There is a risk of burns due to hot hydraulic couplings when loosening the hydraulic connec- tions. Allow the vehicle to cool down before loosening the hydraulic connections Wear personal protective equipment PPE (protective gloves, safety shoes and suitable protective clothing) when loosening the hydraulic connections.

  • Page 37: Ex Factory Waste Container And Sweeping System

    Ex factory waste container and sweep- ing system Ex factory waste container and sweeping system DANGER There is a risk of injury from the raised waste container on vehicles with high dumping. Secure the lifted waste container before working. Fit the retainer only from outside the danger zone. Intended use In conjunction with a sweeping system, the waste container is designed exclusively for use in plant maintenance for sweeping (on hard surfaces such as asphalt, cobblestones, screed, concrete, etc.) and for transporting waste, such...

  • Page 38: Suction Mouth Components

    Ex factory waste container and sweep- ing system 7.2.1 Suction mouth components Suction mouth Suction hose connection Recycling water connection Spray water connection Hydraulic connection Wheel Squeegee Position retaining plate Mounting rod Quick coupler hook Hydraulic cylinder option Translation of original operating instructions 59795150 | 1.0 | en...

  • Page 39: Operating Principle When Using The Vehicle As A Sweeper

    Ex factory waste container and sweep- ing system Operating principle when using the vehicle as a sweeper Sweeper operating principle Side brushes Suction mouth Water circulation system/recycling mode Suction pipe Waste container fan Exhaust gas/ diffusor The dust created is bound by sprayed water. The side brushes(1) rotate inwards and convey the waste in front of the suction mouth (2).

  • Page 40: Waste Container/Attachment Frame Changeover

    Ex factory waste container and sweep- ing system 7.4.1 Waste container/attachment frame changeover The changeover lever is located at the front of the rear carriage, above the articulated joint. There are two different versions of the switch lever depending on the version of the vehicle. The changeover lever is used to operate the changeover valve, which switches the hydraulics between an attached waste container and a tiltable attachment frame.
  • Page 41 Ex factory waste container and sweep- ing system CAUTION Risk of injury in the swivel range of the waste container when emptying. Make sure that no persons or animals are in the swivel range of the waste container during the emptying process.

  • Page 42: Removing The Waste Container

    The descriptions of the removal and installation are based on the use of these parking supports. The attachment kit for parking legs (parking supports) can be purchased from Kärcher Municipal GmbH: Set of parking supports MC 150, article number: 2.321-038.0. 1. Completely empty the waste container and the fresh water tank.
  • Page 43 Ex factory waste container and sweep- ing system Installing/removing the waste container Suction hose Waste container 4. Pull the suction hose (1) off the waste container (2) and suction mouth and remove it. Installing/removing the waste container Hose Hose Hose Water connections 5.
  • Page 44 Ex factory waste container and sweep- ing system Installing/removing the waste container Safety bolt with locking pin Rear parking supports Height adjustment with bolts and retaining clips Safety lever with retaining clips 9. Open the locking pin of the safety bolt (1) and remove it. 10.

  • Page 45: Attaching The Waste Container

    Ex factory waste container and sweep- ing system Installing/removing the waste container Front parking support Safety lever with retaining clips Brake 17. Set the changeover lever to the “up” position so that the attachment frame can be actuated hydraulically. 18. Lift the attachment frame with the waste container. 19.
  • Page 46 Ex factory waste container and sweep- ing system ADVICE Risk of damage to the vehicle and/or the waste container during removal and installation. Only install or remove the waste container when it is completely empty. Set the waste container down only on a level and solid surface. If it is not stable, the waste con- tainer can tip over and be damaged and/or damage the vehicle.
  • Page 47 Ex factory waste container and sweep- ing system Installing/removing the waste container Hooks Attachment frame 4. Hook the waste container onto the attachment frame (2) using the retaining hooks (1). 5. Raise the attachment frame (2) until the front parking supports are relieved of weight and the rollers of the front parking supports are approx.
  • Page 48 Ex factory waste container and sweep- ing system Installing/removing the waste container Hose Hose Hose Water connections 14. Turn the steering wheel all the way to the right to provide better access to the connections on the articulated joint. 15. Connect the recycling water hose. 16.

  • Page 49: Filling The Fresh Water Tank

    Ex factory waste container and sweep- ing system 7.4.5 Filling the fresh water tank Filling the water tank Filler neck Symbol for the [Fill] lever position Symbol for the [Closed] lever position Switch lever Filling level indicator 1. Park the vehicle and secure it against rolling away. 2.

  • Page 50: Water Circulation System / Recycling Mode

    Ex factory waste container and sweep- ing system 7.4.6 Water circulation system / recycling mode Water circulation system / recycling mode Suction mouth Recycling water hose Suction hose Waste container In recycling mode, the suction hose (3) is continuously cleaned by water filled into the waste container (4). The water is filtered by a pipe filter in the waste container (4) and then channelled through the recycling water hose (2) to the suction mouth (1) via a valve.

  • Page 51: Filling The Fresh Water Tank In An Optional Water Circulation System/Recycling Mode (Recycling Operation)

    Ex factory waste container and sweep- ing system 7.4.7 Filling the fresh water tank in an optional water circulation system/recycling mode (recycling operation) With a water circulation system (recycling operation), water is directly filled into the waste container. Filling the fresh water tank in a water circulation system Water filling connection (GEKA) Right-hand panel Water drain (fill height)

  • Page 52: Installing The Suction Mouth

    Ex factory waste container and sweep- ing system 7.5.1 Installing the suction mouth The suction mouth is attached to a separate pallet on delivery. Pallet for transporting the brush sweeping system Small pallet of the brush sweeping system Pallet of the brush sweeping system 1.

  • Page 53: Connecting The Suction Mouth

    Ex factory waste container and sweep- ing system 7.5.2 Connecting the suction mouth Connecting the suction mouth to a 2-brush sweeping Connecting the suction mouth to a 3-brush sweeping system system Reed contact connection Reed contact connection Suction mouth camera connection Suction mouth camera connection Centralised lubrication connection (bulkhead fit- Centralised lubrication connection (bulkhead fit-...

  • Page 54: Attaching And Connecting The Suction Mouth Camera

    Ex factory waste container and sweep- ing system 7.5.3 Attaching and connecting the suction mouth camera connecting the suction mouth camera Suction mouth camera Screws, washers, nuts Upper steering arm cross strut Screws for adjusting/fastening the suction mouth camera (2x) Suction mouth camera connection 1.

  • Page 55: 2-Brush Sweeping System (Factory-Fitted)

    Ex factory waste container and sweep- ing system 2-brush sweeping system (factory-fitted) If you configured your vehicle with a 2-brush sweeping system, possibly with the suction mouth when you purchased it, this will already be fitted when your vehicle is delivered. 2-brush sweeping system 2-brush sweeping system 2-brush sweeping system...

  • Page 56: Removing The 2-Brush Sweeping System

    Ex factory waste container and sweep- ing system 7.6.1 Removing the 2-brush sweeping system Preparation for removal: 1. Park the vehicle on a level surface. 2. Set the travel direction selector switch in the neutral position (middle position). 3. Depressurise the front hydraulics, see chapter “Depressurising the hydraulic system (pressure relief)” in the oper- ating instructions for the vehicle.

  • Page 57: Installing The 2-Brush Sweeping System

    Ex factory waste container and sweep- ing system 7.6.2 Installing the 2-brush sweeping system Advice If you purchase a 2-brush sweeping system at a later date, the optional suction mouth must be attached and connected to the 2-brush sweeping system before it is installed, see "Suction mouth", page 51. Preparation for installation: 1.

  • Page 58: Connecting The Hydraulic And Water Connections

    Ex factory waste container and sweep- ing system 7.6.3 Connecting the hydraulic and water connections Hydraulic and water connections Brush PTO Suction mouth/sweeping brush: Swivelling Sweeping brush: Raising / lowering Brush PTO Water connection, right-hand side of vehicle Water connection, left-hand side of vehicle 1.
  • Page 59 Ex factory waste container and sweep- ing system Adjusting the side inclination Adjusting the side inclination Screw 1 Screw 2 1. Loosen the screws (1) and (2). 2. Adjust the side inclination of the side brush via the rotation point of the screw (1). 3.

  • Page 60: Pedal For Sweeping Brush Contact Pressure

    Ex factory waste container and sweep- ing system 7.6.5 Pedal for sweeping brush contact pressure The contact pressure for the sweeping brushes is controlled via a separate pedal on the left-hand side of the steering column. Pedals Accelerator pedal Brake pedal Pedal for brush unloading/brush speed (function only active with an attached sweeping system...

  • Page 61: Maintenance And Care Of The Sweeping Systems

    Ex factory waste container and sweep- ing system A Sweeping brush speed selection, common for the left-hand and right- hand sides. B Button is not used. C Press the button to adjust the engine speed. The suction performance depends on the set engine speed. 1600 rpm light waste 2200 rpm normal soiling 2500 rpm strong, heavy soiling...

  • Page 62: 3-Brush Sweeping System (Factory-Fitted)

    Ex factory waste container and sweep- ing system 3-brush sweeping system (factory-fitted) If you configured your vehicle with a 3-brush sweeping system, possibly with the suction mouth when you purchased it, this will already be fitted when your vehicle is delivered. The 3rd brush is a movable front brush, which is mounted on a carriage and can be moved horizontally.

  • Page 63: Removing The 3-Brush Sweeping System

    Ex factory waste container and sweep- ing system 7.7.1 Removing the 3-brush sweeping system Preparation for removal: 1. Park the vehicle on a level surface. 2. Set the travel direction selector switch in the neutral position (middle position). 3. Depressurise the front hydraulics, see chapter “Depressurising the hydraulic system (pressure relief)”. 4.

  • Page 64: Installing The 3-Brush Sweeping System

    Ex factory waste container and sweep- ing system 7.7.2 Installing the 3-brush sweeping system Advice If you purchase a 3-brush sweeping system at a later date, the optional suction mouth must be attached and connected to the 3-brush sweeping system before it is installed, see "Suction mouth", page 51. Preparation for installation: 1.
  • Page 65 Ex factory waste container and sweep- ing system Attachment: 3-brush sweeping system on pallet Pallet 3-brush sweeping system 1. Drive a lift truck (customer property) under the pallet (1) with the attached 3-brush sweeping system (2). 3-brush sweeping system for attachment to the vehicle Holder on the vehicle Suction mouth , installed...

  • Page 66: Connecting The Hydraulic And Water Connections

    Ex factory waste container and sweep- ing system 7.7.3 Connecting the hydraulic and water connections Hydraulic and water connections Brush PTO Tilt/roll front brush Raise/lower front brush Leakage oil Pivot suction mouth/sweeping brush Raise/lower sweeping brush Pivot front brush PTO 80 l/min (17.60 imp. gal. / 21.13 us. gal.) Brush PTO Water connection, left-hand side of vehicle Water connection, right-hand side of vehicle...
  • Page 67 Ex factory waste container and sweep- ing system Adjusting the side inclination Adjusting the side inclination Screw 1 Screw 2 1. Loosen the screws (1) and (2). 2. Adjust the side inclination of the side brush via the rotation point of the screw (1). 3.

  • Page 68: Pedal For Sweeping Brush Contact Pressure

    Ex factory waste container and sweep- ing system 7.7.5 Pedal for sweeping brush contact pressure The contact pressure for the sweeping brushes is controlled via a separate pedal on the left-hand side of the steering column. Pedals Accelerator pedal Brake pedal Pedal for brush unloading/brush speed (function only active with an attached sweeping system...
  • Page 69 Ex factory waste container and sweep- ing system A Front brush speed selection. B Sweeping brush speed selection, common for the left-hand and right- hand sides. C Press the button to adjust the engine speed. The suction performance depends on the set engine speed. 1600 rpm light waste 2200 rpm normal soiling 2500 rpm strong, heavy soiling...

  • Page 70: Using The Weed Brush

    Ex factory waste container and sweep- ing system 7.7.8 Using the weed brush You can use the 3-brush sweeping system as a weed brush by locking the position of the front brush in one of three possible positions. Possible positions for use as a weed brush Travel direction Front brush right position (viewed in the travel di- rection)

  • Page 71: Securing The Front Brush For Transport

    Ex factory waste container and sweep- ing system ADVICE Risk of damage to the 3-brush sweeping system when used as a weed brush due to collision of the front brush arm with the linear guide. Depending on the setting of the splash guard on the front brush, you must ensure that there is suf- ficient clearance between the linear guide and the front brush arm during transport journeys.

  • Page 72: Maintenance And Care Of The Sweeping Systems

    Ex factory waste container and sweep- ing system 7.7.10 Maintenance and care of the sweeping systems For maintenance and care of the sweeping systems, see "Maintenance and care of the 2-brush sweeping system", page 76and/or "Maintenance and care of the 3-brush sweeping system", page 78. Maintenance, cleaning and care 7.8.1 General notes...
  • Page 73 Ex factory waste container and sweep- ing system WARNING Risk of injury due to engine continuing to run after switching off. Wait 5 seconds after switching off the engine. Be sure to keep away from the work area during this period.

  • Page 74: Preparing The Vehicle For Maintenance Work On The Attachments

    Ex factory waste container and sweep- ing system Observe the following instructions: Allow the vehicle to cool down sufficiently prior to all care, maintenance and cleaning work. Remove a non-tipping container attachment mounted on the vehicle before carrying out maintenance, cleaning and repair work.

  • Page 75: Securing The Raised Waste Container

    Ex factory waste container and sweep- ing system 7.8.3 Securing the raised waste container DANGER Risk of serious injury, crushing and even death when working under an unsecured, raised waste container. In the event of a pressure drop in the system, the raised, unsecured waste container can suddenly lower and trap or shear off persons or body parts.

  • Page 76: Maintenance And Care Of The 2-Brush Sweeping System

    Ex factory waste container and sweep- ing system Securing the raised tilting frame Piston rod Locking pin Safety bracket Safety bracket holder 1. Raise the tilting frame completely. 2. Open the locking pin (2). 3. Remove the safety support (3) from the holder (4). 4.
  • Page 77 Ex factory waste container and sweep- ing system Weekly maintenance and care work Checking the hydraulic connections 1. Clean any dirt from the hydraulic connections. 2. Check the hydraulic connections for leaks. Have any leaks checked and, if necessary, repaired by an authorised Customer Service. Checking the sweeping brushes 1.

  • Page 78: Maintenance And Care Of The 3-Brush Sweeping System

    Ex factory waste container and sweep- ing system Lubrication point Number of Lubrication in- lubrication terval operat- points ing hours Swivelling cylinder lifting arm axle 1 each Swivel bearing base support axle 1 each Suction mouth cylinder support every 8 h Suction mouth cylinder basic body Swivelling cylinder base support axle Swivelling cylinder base support axle...
  • Page 79 Ex factory waste container and sweep- ing system Weekly maintenance and care work Cleaning the linear guide and checking the bearing foils 1. Only clean the entire linear guide with water or soap solution. If the linear guide is very dirty, you can also clean it with a high-pressure cleaner. 2.
  • Page 80 Ex factory waste container and sweep- ing system Brush sweeping system lubrication plan Brush sweeping system lubrication points Lubrication point Number of Lubrication in- lubrication terval operat- points ing hours Brush head lifting arm axle 1 each Cylinder lifting arm axle 1 each every 8 h Swivel bearing lifting arm axle...

  • Page 81: Filling The Fresh Water Tank

    Ex factory waste container and sweep- ing system Lubricating the brush sweeping system Advice The existing lubrication points (grease nipples) are labelled. Use a conventional multi-purpose grease for lubrication. Keep the V-belt and other drive belts free of grease and other soiling. 1.

  • Page 82: Replacing The Side Brush

    Ex factory waste container and sweep- ing system 7.8.8 Replacing the side brush Replacing the side brush Side screws Sweeping pattern Side brushes Nuts (4x) Rear screws 1. Raise the side brush (3). 2. Switch off the engine and remove the ignition key from the ignition lock. 3.

  • Page 83: Clean The Waste Container And Cover

    Ex factory waste container and sweep- ing system 7.8.11 Clean the waste container and cover Cleaning the waste container Diffusor grille Waste water sieve Waste container 1. Completely drain the waste container (3). 2. Raise the waste container (3). 3. Remove the locking pins from the diffusor grille (1). 4.

  • Page 84: Cleaning The Vacuum System

    Ex factory waste container and sweep- ing system 7.8.13 Cleaning the vacuum system ADVICE Risk of damage due to contaminated vacuum system. A dirty vacuum system can cause the blower to run unevenly and lead to vehicle vibrations. Check the vacuum system daily for dirt and clean it if necessary. 1.

  • Page 85: Cleaning The Recycling Water Valve

    Ex factory waste container and sweep- ing system 7.8.16 Cleaning the recycling water valve Cleaning the recycling water valve Bayonet connection Recycling water valve Raised waste container 1. Completely drain the waste container (3). 2. Raise the waste container (3) completely if you have lowered it again after emptying. 3.
  • Page 86 Ex factory waste container and sweep- ing system Transport Only transport the brush sweeping system on the changing carriage recommended by Kärcher Municipal GmbH The changing carriage is available as an optional accessory from Kärcher Municipal GmbH. Changing carriage for 2-brush sweeping system: 2.852-065.0 Changing carriage for 3-brush sweeping system: 2.852-862.0 Alternatively, you can transport the brush sweeping system on the original pallet on which the brush and sweeper system is delivered.

  • Page 87: Troubleshooting Guide

    Ex factory waste container and sweep- ing system 7.10 Troubleshooting guide 7.10.1 Faults in the sweeping systems DANGER Risk of injury from electric shock. Switch off the engine before all care and maintenance work. Remove the ignition key from the ignition lock. Disconnect the vehicle battery via the main switch.

  • Page 88: Emergency Operation Of The Hydraulic Valve Via The Emergency Lift Block

    Ex factory waste container and sweep- ing system Error Cause Remedy Cause cannot be determined. Contact an authorised Customer Service. Activation of side Contact an authorised Customer Service. brushes not working. Waste container Contact an authorised Customer Service. emptying does not work.
  • Page 89 Ex factory waste container and sweep- ing system If the engine of your vehicle is no longer functional and/or there is no hydraulic pressure available, you must manually release the parking brake to load or tow the vehicle. Manual operation of the waste container or attachment frame, as well as the front power lift or suction mouth, is also possible via the optional emergency lift block as part of emergency operation.

  • Page 90: Technical Data For Sweeping Systems

    The basic position is now restored. 7.11 Technical data for sweeping systems Waste container MC 150 Waste container volume (gross) 1300 l | 285.96 imp. gal. | 343.42 us. gal. Waste container unloading height (max.) 1550 mm | 61.02 in.

  • Page 91: Manual Suction Hose (Factory-Fitted)

    Manual suction hose (factory-fitted) Manual suction hose (factory-fitted) If you configured your vehicle with a manual suction hose when you purchased it, it will already be fitted when your vehicle is delivered. Intended use of the manual suction hose The hand-held suction hose in conjunction with the manual suction pipe can be used to clean hard-to-reach areas, such as e.g.
  • Page 92 Manual suction hose (factory-fitted) Preparing for working with the manual suction hose 1. Park the vehicle and secure it against rolling away. 2. Switch off the engine. 3. Open the lock (3). 4. Remove the manual suction hose from the suction hose holder (8). 5.

  • Page 93: High-Pressure Cleaner (Factory-Fitted)

    High-pressure cleaner (factory-fitted) High-pressure cleaner (factory-fitted) If you configured your vehicle with a high-pressure cleaner when you purchased it, it will already be fitted when your vehicle is delivered. Advice If the high-pressure cleaner is purchased at a later date, it must be installed by an authorised Customer Service agent.
  • Page 94 High-pressure cleaner (factory-fitted) ADVICE Danger to the environment from oil in waste water. Only clean engines and other components and objects that have come into contact with oil in ar- eas where the dirty water is collected by an oil separator. ADVICE Risk of damage to the high-pressure cleaner due to incorrect nozzle size.

  • Page 95: Safety Devices

    For cleaning using a high-pressure jet without detergent (e.g. façades, park benches, garden paths.). Only operate the high-pressure cleaner with the flat jet nozzle provided. This high-pressure cleaner is intended and tested for the exclusive use with the sweeper vacuum MC 150. High-pressure cleaner symbols...

  • Page 96: Overview Of The Device

    High-pressure cleaner (factory-fitted) Symbols in the multifunction display High-pressure cleaner active High-pressure cleaner inactive Overview of the device Water connection Water inlet from water reservoir Stop cock High-pressure cleaner hydraulic connection Water inlet for high-pressure pump General view on the vehicle Spray lance Pressure/quantity regulation Spray lance...

  • Page 97: Operation

    High-pressure cleaner (factory-fitted) Operation Advice When starting up for the first time or if the water tank was empty, you must bleed the high-pressure clean- er before starting work. To do this, operate the high-pressure cleaner without the nozzle until no more air escapes from the spray lance. Then refit the nozzle.

  • Page 98: Storing The High-Pressure Cleaner When Not In Use

    High-pressure cleaner (factory-fitted) Storing the high-pressure cleaner when not in use If you do not need the high-pressure cleaner, e.g. because you are using the vehicle to spread road salt in winter, proceed as described below. High pressure cleaner connections Water supply hose for high-pressure pump Lock Water supply hose from water reservoir...

  • Page 99: Maintenance, Cleaning And Care

    High-pressure cleaner (factory-fitted) Maintenance, cleaning and care Before each use 1. Clean any dirt from the hydraulic connections. 2. Check the hydraulic connections for leaks. Have any leaks checked and, if necessary, repaired by an authorised Customer Service. 3. Check the high-pressure hose for damage. Replace a damaged high-pressure hose immediately because this presents a danger of bursting.

  • Page 100: Troubleshooting Guide

    High-pressure cleaner (factory-fitted) 9.10 Troubleshooting guide DANGER Risk of injury from electric shock due to inadvertent start-up of the high-pressure cleaner. Switch off the vehicle's engine and remove the ignition key from the lock before carrying out any work on the high-pressure cleaner. Have electrical components checked and repaired only by an authorized Customer Service.

  • Page 101: Technical Data

    Supply from the hydraulic system of the vehicle MC 150. Power rating 4.5 kW Water connection Water supply from the fresh water tank of the vehicle MC 150. Maximum inlet temperature 60 °C | 140 °F Performance data of the high-pressure cleaner Working pressure 7 - 15 MPa | 1015.3 - 2175.6 lbf./in.

  • Page 102: Front Power Lift (Attachment Kit)

    You can attach a front power lift to your vehicle, which can be used to attach various attachments with a 3-point holder of type CAT0 or CATI. The front power lift (article no. 2.851-844.0) from Kärcher Municipal GmbH is designed for use on the MC 150 vehicle. Technical data Length approx.

  • Page 103: Installing The Front Power Lift

    Front power lift (attachment kit) 10.2 Installing the front power lift Attaching/removing the front power lift Locking lever Vehicle mounting frame Front power lift mount 1. When attaching the front power lift for the first time, lift it with a suitable lifting device and appropriate load han- dling attachments and position it on the changing carriage.
  • Page 104 Front power lift (attachment kit) Attaching/removing the front power lift Locking lever 9. Move the locking lever (1) downwards. 10. Check that the lock is correctly engaged, see "Locking of the front attachments", page 35. 11. Lower the lift truck with the changing carriage on it and move it out again. 12.

  • Page 105: Removing The Front Power Lift

    Front power lift (attachment kit) 10.3 Removing the front power lift 1. Park the vehicle on level, solid ground and secure it against rolling away. 2. Raise the front power lift to the end position. 3. Switch off the engine. Attaching/removing the front power lift Holder for supporting the front power lift Front power lift frame...

  • Page 106: Controls And Operation Of The Attachments

    Controls and operation of the attach- ments Controls and operation of the attachments 11.1 Control panel: Assignments as equipment carrier ADVICE Active functions are indicated by illuminated symbols. The symbols in the switches and buttons light up when the respective function is switched on. A PTO front 0 l/min (0 imp.

  • Page 107: Controls For Waste Container Or Mounting Frame

    Controls and operation of the attach- ments 11.2 Controls for waste container or mounting frame The switch for raising and lowering an attached waste container or attachment frame is located next to the driver's seat. Waste container controls Additional socket 12 V Switch position [Lower waste container/attach- ment frame] Switch position [Raise waste container / attach-...

  • Page 108: Spraying Controls (With Attached Brush Sweeping System)

    Controls and operation of the attach- ments 11.3 Spraying controls (with attached brush sweeping system The controls for dosing the spray function when the brush sweeping system is fitted are located to the side of the steering column. Dosing knobs for spraying Left side brush spray Right side brush spray Suction mouth spray...

  • Page 109: Depressurise The Hydraulic System (Pressure Relief)

    Controls and operation of the attach- ments 11.4 Depressurise the hydraulic system (pressure relief) CAUTION Risk of injury due to the attachment dropping. Releasing the pressure with the attachment raised can result in injuries and crushing due to the at- tachment dropping suddenly.
  • Page 110 Translation of original operating instructions 59795150 | 1.0 | en...

  • Page 111: Index

    Index Index 2-brush sweeping system (factory-fitted) 3-brush sweeping system (factory-fitted) Alcohol consumption attachment point Attachments described in these operating instructions Attachments for equipment carrier vehicles Before using an attachment Blizzard CALIFORNIA Proposition 65 Warning children Cleaning clearing and gritting work Components of the sweeping attachment Contact pressure of sweeping brush 60, 68...
  • Page 112 Index Intended use 13, 37 Intended use of the front power lift Intended use of the high-pressure cleaner Intended use of the manual suction hose licence plate requirement Lighting, additional Maintenance, cleaning and care 72, 99 Maintenance, instructions Maintenance | Repair | Service Manually releasing the parking brake Misuse Modifications to the vehicle...
  • Page 113 Index Signal words Signs Spare parts Spraying controls (with attached brush sweeping systemoption) Start of journey Storage Storing the high-pressure cleaner when not in use Suction mouthoption Sweeping brush contact pressure 60, 68 sweeping system Symbols Symbols on the attachments and container attachments Technical data Technical data for sweeping systems Thunderstorm...

  • Page 114: List Of Figures

    List of figures List of figures Danger zones on vehicles with articulated steering................15 Image 1: Image 2: Waste container............................31 Image 3: Suction mouth............................31 Image 4: 2-brush sweeping system........................31 Image 5: 3-brush sweeping system........................31 Image 6: High-pressure cleaner..........................31 Image 7: Front power lift............................
  • Page 115 List of figures Image 44: 3-brush sweeping system on pallet...................... 65 Image 45: 3-brush sweeping system for attachment to the vehicle..............65 Image 46: Hydraulic and water connections......................66 Image 47: Adjusting the sweeping pattern......................66 Image 48: Adjusting the side inclination........................67 Adjusting the head inclination forwards....................

  • Page 116: Glossary

    Glossary Glossary Translation of original operating instructions 59795150 | 1.0 | en...
  • Page 117 Contact Contact Worldwide contact for service and spare parts: Phone: +49 7121 930729-218 service@municipal.karcher.com ersatzteile@municipal.karcher.com Germany and Europe: Kärcher Municipal GmbH Mahdenstr. 8 72768 Reutlingen Germany Phone: +49 7121 930 729 0 info@municipal.karcher.com www.karcher-municipal.com USA: Kärcher Municipal North America Corp. 3 Allied Drive | Suite 303 Dedham, MA | 02026 Phone: +1 844.
  • Page 118 Kärcher Municipal GmbH Mahdenstr. 8 72768 Reutlingen Germany Telephone: +49 7121 930 729 0 info@municipal.karcher.com www.karcher-municipal.com Visit us on the Internet:...

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