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PennEngineering Haeger 824 OneTouch Lite 4He Operation Manual

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824 OneTouch Lite 4H
Operation Manual

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  • Page 1 824 OneTouch Lite 4H Operation Manual...
  • Page 2 © 2018 HAEGER, INC. All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from HAEGER, INC. HAEGER, INC makes no representation or warranties with respect to the contents here of and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 - INTRODUCTION ..........................1 Congratulations!................................ 1 Haeger Locations Worldwide ............................ 1 EC Declaration of Conformity of the Machinery ......................2 Statement of Foreseen Use ............................3 Safety Information ..............................3 Customer Service ............................... 3 Responsibilities of the Operator ..........................3 Responsibilities of the Service Technician .........................
  • Page 4 Setting the Machine ............................28 Checking the Up-Travel & Insertion ........................28 Positive Stop System Assembly ..........................30 Positive Stop System Setup Procedure ........................32 SECTION 3 – HAEGER SAFETY SYSTEM........................34 Safety Precautions and Warnings ........................... 34 Safety System Description ............................35 How the Safety System Works ..........................
  • Page 5 Tooling ................................62 Modular Auto Feed System (MAS) ........................62 Eject Fastener ..............................62 Setup Stroke ................................ 63 Programs Setup - Step by Step Demo ..................... 65 User Login ................................67 Password ................................67 Programs ................................68 Create New Program............................68 1.1 Program Name ..............................
  • Page 6 Password ................................90 Production Run Overview ........................... 91 Batch Size ................................91 Parts Completed ..............................91 MAS Vibration (%) ............................... 91 MAS ..................................91 Station 1 Insertion – Start Production ........................ 92 Setup Stroke ................................ 92 Adjusting Insertion Values ..........................93 Another Setup Stroke Is Required After Adjustments ..................
  • Page 7 Dual Multi-Shuttle Vacuum Anvil (15-40030) ......................143 Hydraulic Cylinder Main Assembly ........................144 Positive Stop System Assembly ..........................146 Vacuum Generator Assembly (15-42124) ......................147 Air Manifold (15-02925) Assembly ........................148 Hydraulic Reservoir Assembly (15-42135) ......................149 Motor Pump Assembly ............................151 Hydraulic Cooler Assembly ............................

  • Page 8: Section 1 - Introduction

    SECTION 1 - INTRODUCTION Congratulations! You are using a genuine Haeger Hardware Insertion Machine - the industry standard for dependable fastener insertion. Haeger, Inc. is widely recognized as the industry leader in the development and implementation of innovative self-clinching fastener installation technologies. For over thirty years, Haeger engineers have been designing and building flexible systems for installing practically every kind of self-clinching fastener into practically every kind of work piece - creating new technologies to help Haeger owners get just about any job done productively and profitably.

  • Page 9: Ec Declaration Of Conformity Of The Machinery

    EC Declaration of Conformity of the Machinery Declaration according to Directive 2006/42/EC, as amended (hereafter called Machinery Directive). This language version of the declaration is verified by the authorized representative (original declaration). We (authorized representative): Business name: Haeger Europe Address: Textielstraat 18B, 7575 CA OLDENZAAL Country: The Netherlands...

  • Page 10: Statement Of Foreseen Use

    Statement of Foreseen Use The WindowTouch-4He insertion machines are intended for use in an indoor commercial or industrial environment. Factory-authorized training is made available for operators at the time of installation. The Insertion Logic technology and All Haeger machines are designed to operate at voltages ranging between 380-480V and at 50/60Hz with no additional power requirements.

  • Page 11: Responsibilities Of The Service Technician

    Responsibilities of the Service Technician Field service technicians must have machine and InsertionLogic® service training. The service technician is responsible for all repairs, upgrading and modification requested by the customer or mandated by the Haeger Service and Support Group. The service technician who installs the machine will also provide training for the operator that covers all of the basic skills and safety practices required to operate the machine.

  • Page 12: Basic Data Sheet

    Basic Data Sheet YOUR Machine Model 824 OneTouch Lite 4He Serial Number: Year Manufactured: Voltage: Amperes: Hertz (Machine): Hertz (MAS): Phase: 824 OneTouch Lite 4He Machine Matrix Voltage 208/220 380/480 Amperage Hertz 50 or 60 50 or 60 50 or 60 Phase Noise Measurement Summary Maximum Measured Value...

  • Page 13: Illustrations Of Safety Notes

    Illustrations of Safety Notes Safety notes are identified by a pictogram and a signal word. The signal word describes the severity of the risk at hand. Warning possible dangerous situation that could cause minor physical injuries. Risk of electrical voltage possible dangerous situation that could cause serious physical injuries.

  • Page 14: Details Of Location In The Documentation

    Details of Location in the Documentation All information in these instructions concerning direction and location refer to the workplace of the operator. Rear side of machine Left Side Right Side Front side In this manual, the use of the terms left and right refers to the machine operator ’s left and right when they are standing in front of the machine, facing the work area between the Upper Tool...

  • Page 15: Safety Precautions And Warnings

    Safety Precautions and Warnings Operate this Haeger Hardware Insertion Machine without proper Never instructions. Read and thoroughly understand this manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless Never you are a trained electrician and thoroughly understand this machine’s electrical schematic.

  • Page 16: Section 2 - Installation

    SECTION 2 – INSTALLATION Handling The Haeger Hardware Insertion Machine is designed to provide the operator with a comfortable working height and to allow freedom of movement when positioning work pieces in the tooling area. Because of these features, the machine is top heavy when unloading. ➢...

  • Page 17: Recommended Safe Work Zone

    Recommended Safe Work Zone It is recommended that prior to delivery, the customer layout an area in their facility that allows the operator and maintenance personal, ample space to work or service the machine. The distances shown below are recommendations. It is the customer’s responsibility to adjust the “Safe Work Zone”...

  • Page 18: Skid Removal

    Skid Removal ▪ The feet are already installed on the machine. ▪ You will need to lift the machine to remove the skids. ▪ You will need to open three wrenches to adjust the feet. 9/16”/13mm socket wrench Skid Bolt: 9/16 in./13mm socket Foot: 7/8 in./22 mm open end wrench...

  • Page 19: Machine Setup

    Machine Setup 1. Carefully locate the machine in the shop on a flat and preferably level hard surface such able to with withstand the weight of the machine as described it the “Basic Data” paragraph of this manual. If there is any question on the ability of the sub-surface to support the weight of the machine, check with a structural engineer.
  • Page 20 Machine Setup (Cont.) If the machine is equipped with a Modular Autofeed System (MAS): 3. Air must be connected to the fitting on the black hose which extends down from the bottom of the MAS. Connect an air-line that is capable of delivering of clean, dry air. For further instructions, reference the Modular Auto Feeder Operation and Maintenance Manual Section of this manual.

  • Page 21: Main Power Setup

    Main Power Setup ➢ The electrical connections required in this section must be made by a qualified electrician. ➢ Check to make sure that the electrical power supply for this machine has been disconnected at the supply source before doing any work on the machine’s electrical system. 1.

  • Page 22: Machine Operator Basic Controls

    Machine Operator Basic Controls All the operator controls are located on the front and right side of machine front cover, except the foot pedal, this includes the Touch Screen, the E-Stop button/Stop button and Power ON button. Touch Screen Control Panel This is the primary interface to the operation control system.
  • Page 23 Down/Up Footswitch The Down/Up Footswitch is shielded and connected to the Haeger Hardware Insertion Machine by a heavy duty cable. It contains both the Down and Up Footswitches. When the Down Footswitch is depressed, the Upper Tool Holder moves down. If you remove your foot from the Down Footswitch, the Upper Tool Holder will stop.

  • Page 24: Testing Of The Electrical Setup

    Testing of the Electrical Setup The Machine Setup must be completed before testing the electrical setup. Turn the machine’s Main Disconnect Switch to the On position 2. Twist the Red Mushroom Button clockwise to unlatch the off switch. 3. Have someone watch the motor rotation in the base of the machine; the motor has an orange arrow indicating the correct rotation direction.
  • Page 25 Testing of the Electrical Setup (Cont.) ➢ NEVER tamper with any part of this machine’s electrical system unless you are a trained electrician and thoroughly understand this machine’s electrical schematic. ➢ Check to make sure that the electrical power supply for this machine has been disconnected at the supply source before doing any work on the machine’s electrical system.

  • Page 26: The Upper Tool Holder

    The Upper Tool Holder The Upper Tool Holder is secured to the machine’s cylinder rod by the black serrated knob on its right side. You can usually leave this Upper Tool Holder in the machine. If you do remove it, be very careful.

  • Page 27: Dual Shuttle

    Dual Shuttle The Dual Shuttle is a 1 piece quick mount tooling module with quick release mounting. The module has an integrated built electrical/air supply connections and adjustable positive-locking alignment. Step 1: Mount shuttle tooling to the bottom of multi-shuttle. Step 2: Slide the multi- shuttle into the positive locking holder.

  • Page 28: The Turret Insertion System (T.i.s.)

    The Turret Insertion System (T.I.S.) Do not operate the machine without both the Upper and Lower Tools properly locked in place with the correct set screws and/or Quick Change Lever. The Lower Tool Holder is secured to the lower arm of the machine’s frame by a M16 X 50SHCS (Socket Head Cap Screw).

  • Page 29: Quick Mount Tis-3

    Quick Mount TIS-3 Plug for sensors Air hose connection Auxiliary air port used for the bottom feed tooling Lower tool positioned at Station 17-00029 Rev. F...

  • Page 30: Quick Mount Auto Tooling

    Quick Mount Auto Tooling Installation and Changeover in Two Easy Steps Step 1: Place tooling onto the MAS adapter, align the module with to the locking and alignment pins. Step 2: Ensure the module is seated flush, and then push the lever towards the MAS bowl to lock.

  • Page 31: Modular Auto Feed System (Mas 350)

    Modular Auto Feed System (MAS 350) Modular Auto Feed System (MAS): This system allows the operator to either run the MAS 350 at a continuous vibration or an intermittent vibration. Continuous vibration is commonly used when running the bowl out of hardware for a tooling change or for those small quantity hardware runs. Intermittent vibration is most commonly used for normal insertion applications where you have good quantity of hardware that will keep your multi module full at all times.

  • Page 32: Tooling Storage

    Tooling Storage The integrated tooling storage cabinet allows for quick and easy accessibilty and quick tool retrieval. Tools are now organized, that maximizes tool life and prevents lost tooling. Separete compartments are shown below. Vacuum Anvil Tooling Quick Mounting Tooling Multi-Shuttle Tooling 17-00029 Rev.

  • Page 33: Conductive Mode Setup Procedure

    Conductive Mode Setup Procedure This procedure assumes that you are thoroughly familiar with this machine’s controls as described in the first part of this section. If you are not familiar with these controls, STOP. Return to the beginning of this section and review any controls you are not thoroughly familiar with before continuing.
  • Page 34 Conductive Mode Setup Procedure (Cont.) 4. Examine the insertion. Is the hardware properly seated? Is the work piece deformed? Adjust the insertion force accordingly and insert another fastener. 5. Once the hardware is properly inserted, start the production run. Experienced personnel must test the Safety System at the beginning of each work shift.

  • Page 35: Non-Conductive Mode Setup Procedure

    Non-Conductive Mode Setup Procedure This procedure assumes that you are thoroughly familiar with this machine’s controls as described in the first part of this section. If you are not familiar with these controls, STOP. Return to the beginning of this section and review any controls you are not thoroughly familiar with before continuing.
  • Page 36 Non-Conductive Mode Setup Procedure (Cont.) 2. Keep your hands away from the tooling area. Without positioning the hardware or work piece for insertion, depress the Down Footswitch. The Upper Tool Holder will move down, the Upper and Lower Tools will contact and stop. Release the Down Footswitch. Depress the Down Footswitch a second time.

  • Page 37: Positive Stop System Assembly

    Positive Stop System Assembly The Positive Stop System provides an easily adjustable method of precisely maintaining the stopping point of the machine cylinder. The system is particularly well suited for improving uniformity on soft delicate work pieces. It is also effective when inserting small hardware. In addition to aluminum, the system also provide excellent insertion results on a wide variety of softer materials such as fiberglass printed circuit boards and many plastic or composite materials.
  • Page 38 Never operate this machine while wearing any metal objects such as a watch, bracelets, necklaces, rings, etc. 17-00029 Rev. F...

  • Page 39: Positive Stop System Setup Procedure

    Positive Stop System Setup Procedure This Setup Procedure can be used for production runs in the Conductive and Non-Conductive Modes of operations. This setup procedure assumes that you are thoroughly familiar with this machine’s Operating Controls, Safety System Testing Procedure, Conductive Mode Setup Procedure and the Non- Conductive Mode Setup Procedure.
  • Page 40 8. You will have to make adjustments for the hardware and workpiece. Place the hardware that will be inserted in the work piece into the tooling. 9. Place the work piece in the proper position to insert the hardware. 10. Depress the Down Footswitch. The upper Tool will move down and make contact with the work piece and stop.

  • Page 41: Section 3 - Haeger Safety System

    SECTION 3 – HAEGER SAFETY SYSTEM Safety Precautions and Warnings Operate this Haeger Hardware Insertion Machine without Never proper instructions. Read and thoroughly understand this manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless Never you are a trained electrician and thoroughly understand this machine’s electrical schematic.

  • Page 42: Safety System Description

    Safety System Description The Haeger Hardware Insertion Machine is equipped with a unique, reliable Safety System. Conductive Mode When the Safety System detects a non- conductive material between the Upper and Lower Tools, the Upper Tool’s downward motion reverses immediately and returns to its’ Up position. Non-Conductive mode The Upper Tool’s downward motion stops when any material is placed between the Upper and Lower Tools.
  • Page 43 How the Safety System Works ➢ Do not tamper with any part of the Safety System. The Haeger Hardware Insertion Machine will not operate properly if any part of the Safety System is removed or d a m a g e d . ➢...

  • Page 44: Insertionlogic® Update: Tooling Protection System And Condition

    How the Safety System Works (Cont.) In operation, when the Safety Sensors is actuated in Conductive Mode and a non-conductive material is between the Upper and Lower Tools, the Upper Tool Holder’s downward motion is reversed immediately and returns to its Up position. If the Safety Sensors is actuated and a conductive material is between the Upper and Lower Tools, the machine will continue the hardware insertion cycle if inside the TPS window.

  • Page 45: Lockout-Tagout

    Lockout-Tagout Lockout-Tagout (LOTO) or lock and tag is a safety procedure which is used ensure that malfunctioning machines are properly shut off and not started up again prior to the completion of maintenance or servicing work. It requires that hazardous power sources be "isolated and rendered inoperative" before any repair procedure is started.
  • Page 46 Lockout-Tagout (Cont.) • Touch on Exit • Touch on Shut Down • Touch on YES 17-00029 Rev. F...
  • Page 47 Lockout-Tagout (continued) • Main Power Switch • Rotate to OFF Position • Use Finger -- push to expose holes and insert lock DANGER: • THIS TAG & LOCK TO BE REMOVED ONLY BY PERSON • Lockout SHOWN ON BACK! • Tagout •...

  • Page 48: Fire Safety Equipment

    Fire Safety Equipment Haeger systems do not produce thermal, biological, fire or radiation hazards etc., however if in the event of a fire, having a Multi-Class rated fire extinguisher within a reasonable distance of the machine operator(s) is a sound safety practice and is recommended. Your fire extinguisher (or fire extinguishers) should be able to extinguish fires involving ordinary combustible materials, flammable/combustible liquids and energized electrical equipment.

  • Page 49: Safety Awareness & Residual Risks

    Safety Awareness & Residual Risks Introduction This section contains two sets of principles that must be followed to assure maximum safety when operating your Haeger Hardware Insertion Machine. The 1 explains situations and actions to avoid and behavior and conduct in an effort to avoid or prevent injury. The 2 principle describes the residual risks that are inherent in the operation of the Hardware Insertion Machine.

  • Page 50: Operator Safety Awareness & Residual Risks

    Operator Safety Awareness & Residual Risks Risk of crushing: A high risk crushing hazard is created by the Upper Tool and Lower Tooling. Safety of the operator in non- conductive access operation must remain accessible only to trained and authorized personnel that are experienced in appropriate machinery operating conduct.
  • Page 51 Safety Awareness & Residual Safety Risks (Cont.) Risk of pinching: A medium risk pinching hazard is created by the Multi- Shuttle moves back and forward exchanging lower tools. Risk of pinching: A medium risk pinching hazard is created by the Lower Tool rotates for the next station.

  • Page 52: Maintenance Safety Awareness & Residual Risks

    Maintenance Safety Awareness & Residual Risks Risk of Electrical Shock: A high risk electrical shock while working on the RIGHT HALF of the electrical cabinet. See Section 7 Electrical Cabinet Assembly to identify High and Low voltage components. Risk of Electrical Shock: A high risk electrical shock while working here.

  • Page 53: Safety System Tests

    Safety System Tests Step 1: Safety Switch Test Procedure Experienced personnel must test the Safety System at the beginning of each work shift. See the Safety System Test in this section of this manual. Depending on the ambient shop temperature, you may need to warm up your Haeger Hardware Insertion Machine before beginning any operations.
  • Page 54 Step 1: Safety Switch Test Procedure (Cont.) 7. If the Upper Tool Holder does not move up, the Safety System has failed! Immediately turn the machine off by depressing the E-Stop button and turning the Main Disconnect Switch to the OFF position. Contact your Supervisor. The machine’s Main Disconnect Switch must be locked in the OFF position until repairs are begun and follow Lock-out/Tag-out procedures.

  • Page 55: Step 2: Conductive Mode Test

    Step 2: Conductive Mode Test Never attempt to test or demonstrate this machine’s Safety System by placing any portion of your hand or body between the Upper and Lower tools. Always use the test procedure outlined in Step 3 of this manual. NEVER Operate this Machine without the proper tooling installed.
  • Page 56 Step 2: Conductive Mode Test (Cont.) 8. Next, place a small non-conductive material (e.g., plastic or paper) on top of the Lower Anvil, making sure the object completely covers the top of the Anvil. Keep your hands away from the tooling area. Depress and hold the Down Footswitch. The Upper Tool Holder should move down, the Anvil will contact the non-conductive object and, without applying the pre-set force, return to the Up position.

  • Page 57: Step 3: Non-Conductive Mode Test

    Step 3: Non-Conductive Mode Test If you have just completed Step 2: a. The machine is ON and the green light in the On Switch is still illuminated. If not, return to Step 1 Safety Sensors test procedure and restart the machine by following Instruction in Steps 1 and 2.
  • Page 58 Step 3: Non-Conductive Mode Test (Cont.) 5. Carefully grasp the sides of the Upper Tool Holder and raise it until a positive stop position is reached. With a calibrated measuring instrument (Digital calipers are best), measure the vertical distance between the upper and lower Anvils. If this measurement is at least a minimum of .060”...

  • Page 59: Section 4 - Touch Screen Operation (Step By Step Demo)

    SECTION 4 – TOUCH SCREEN OPERATION (Step by Step Demo) OneTouch Lite -4He - Introduction This section provides you, the operator, with all the information that you need to operate the Haeger 824 OneTouchLite-4He safely and productively. Make sure that you read and understand all of the descriptions, instructions and notes contained in this section.

  • Page 60: Touch Screen Hierarchy Overview

    Touch Screen Hierarchy Overview QUICK RUN PROGRAMS ADMIN EXIT Station Administrator Program Create New Automatic or Overview User Level Setup Manual Setup Advanced Station Administrator Program Start/Load Automatic or Action User Level Setup Manual Setup Program Edit Selected Station Machine User Production User Level Setup Manual Setup...

  • Page 61: User Level Security Access

    User Level Security Access User level security access, each login account is assigned a security level by an administrator. When the machine is first powered ON or operator change occurs, the user security level must be selected to access the Run or Start Production screen.

  • Page 62: Quick Run Step By Step Demo

    Quick Run Step by Step Demo The 824 OneTouch Lite -4He Insertion Machine is equipped with a computer running InsertionLogic software. This computer controls most of the machine’s settings and functions and is equipped with a touch screen. You will use the touch screen to enter information into the computer. Using the touch screen The touch screen is the main method of entering information into the software and controlling the computer.

  • Page 63: User Login

    The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting up. Once the system environment is fully started, the Log In screen will be displayed. Password: User passwords are established during User Setup in the on the main screen then touch on Manage Users To changing user’s password, touch on...

  • Page 64: Input 1: Station

    To program a Quick Run operation you will follow the easy programming wizard using the steps. 1. Station: Stations high volume, Automatic insertion stations working in conjunction with Modular • Select Station Automated Feed System (MAS). • Touch on Station 1 Stations are Manual tooling/Manual feed insertion stations.

  • Page 65: Input 4: Unit & Size

    4. Unit & Size: ➢ Metric ➢ Unified • Select Fastener Unit of Measure • Touch on Metric • Select Fastener Size • Touch on M3 Input 4: Unit & Size 5. Force (lbs): Is the amount of pounds of force that will be applied between the Upper and Lower Tools during the hardware insertion cycle.

  • Page 66: Dwell (Sec)

    5. Dwell (Sec): The Dwell is the length of time that the force is applied between the Upper and Lower Tools. It can range from 0.0 seconds to 3.0 seconds. If you • Dwell (Sec) set the Dwell to 0.0 seconds, the Upper Tool will lower, apply the Force and •...

  • Page 67: Vibration (%)

    6. Vibration (%): Vibration controls the MAS 350 bowl vibration speed. The bowl’s vibration speed controls • Vibration (%) how fast the hardware travels up the spiral track of the feeder bowl • Set to 25 to reach the Multi Module. The 50% value shown is a starting point only.

  • Page 68: Fastener Detection

    7. Fastener Detection: This will instruct the machine to perform detection of a fastener at the fastener pickup point of the Shuttle Tooling Jaws. The Fastener Detection can be activated or deactivated by touching the Fastener Length ON/OFF button. This feature is not active when the “Tooling”...

  • Page 69: Tooling

    Tooling: This feature allows the operator to select the type of tooling to run in the selected station. Tooling Options are: Shuttle, Manual and Bottom Feed • Tooling • Set to SHUTTLE Tooling Modular Auto Feed System (MAS): This feature allows the operator to either run the MAS 350 at a continuous vibration or an •...

  • Page 70: Setup Stroke

    Setup Stroke : This feature allows the operator to create a first stroke setup. This first stroke setup feature must be completed for each of the tooling stations used in the insertion quick run program, to record all applicable values required for Automation.
  • Page 71 Setup Stroke Step 3 - Station Fastener insertion complete. Stations • Touch on NEXT Manual tooling/Manual feed insertion stations, thus Setup Stroke is not applicable. Upper tool in downward motion If you remove your foot from the Down Footswitch, the Upper Tool Holder •...

  • Page 72: Programs Setup - Step By Step Demo

    Programs Setup - Step by Step Demo Make sure that you read and understand all of the descriptions, instructions and notes contained in this section. Heed all of the Warnings and Cautions in this manual. Your safety and productivity depend on it. One of the most useful features of InsertionLogic is the ability to store and retrieve programs.
  • Page 73 ➢ Read and understand all Warnings and Cautions in this manual and follow the instructions for testing the Safety System in the Safety System section before attempting to operate this machine ➢ NEVER wear anything metallic that may come into contact with the Upper Tool, Lower Tool or work piece (watches, rings, bracelets, etc.).

  • Page 74: User Login

    The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting up. Once the system environment is fully started, the Log In screen will be displayed. Password: User passwords are established during User Setup in the on the main screen then touch on Manage Users To changing user’s password, touch on...

  • Page 75: Programs

    To Program a production operation you will follow the easy programming wizard using the steps. • Touch on Programs Programs 3. Create New: One of the most useful features of InsertionLogic is the ability to store and retrieve programs. When you save a program, you are saving all the setup values (for instance: Force, Dwell, Up Position, TPS, Fastener Detection, Fastener...

  • Page 76: 1.2 New Customer

    1.2 New Customer: Haeger, Inc. • Touch to bring up keyboard • Touch Type “Haeger, Inc.” • Touch on NEW If customer has already been entered, • Touch Ok choose “Existing” to see the list for selection. 1.2 New Customer 1.3 Program Notes: Program Notes •...

  • Page 77: Part Material

    2.1. Part Material: ➢ Aluminum ➢ Steel ➢ Stainless ➢ Copper • Select Part Material • Touch on the STEEL Part Material 2.2. Manufacturer: ➢ Captive ➢ Kerb Konus ➢ • Select Fastener Manufacturer ➢ • Touch on CAPTIVE * We will be selecting a Steel Captive Standoff CFSO-632-10 for our Automatic Insertion fastener 1 of 4.

  • Page 78: 2.3 Size

    • Select Unit of Measure • Touch on UNIFIED 2.3. Size: ➢ Metric or Unified ➢ Size Identification # • Select Size Identification # • Touch on 632 2.3 Size Unit of Measure • Select Length • Touch on 10 2.4.

  • Page 79: 3.1 Tooling

    3.1. Tooling: Select correct tooling for current job 3.2. Tooling Information: Specifications for selected tooling • Set Insertion 3.3. Insertion Values: • Set MAS Force: 1,000 – 16,000 Values Dwell: 0.00 – 3.0 Values Up Travel: 0-100 MAS Values: Eject Time: 0.00-10.0 Vibration Time: 0.0-10.0 Vibration: 0-100 •...
  • Page 80 2.1. Part Material: ➢ Aluminum ➢ Steel ➢ Stainless ➢ Copper 2.2. Manufacturer: ➢ Captive ➢ • Select Fastener Kerb Konus ➢ • Touch on CAPTIVE ➢ • Select Part Material • Touch on the STEEL • Select Unit 2.3. Size: •...
  • Page 81 2.6. Select Tooling Type: • Select Tooling Type • Touch on SHUTTLE Stations 3 and 4 are manually operated stations. 3.1. Tooling: Select correct tooling for current job 3.2. Tooling Information: Specifications for selected tooling • Set MAS • Set Insertion 3.3.

  • Page 82: Program Wizard (Manual, Station 3 Of 4)

    Repeat Wizard to program STATION * This time, let’s select a Steel Captive Stud CH-632-6 for our fastener 3 of 4. • Touch on the 2.1. Preset Library: WIZARD Tab ➢ Global: Includes Pre-loaded fasteners from different manufactures in software database.

  • Page 83: Program Wizard (Manual, Station 4 Of 4)

    • Set Sensitivity Values • Set Fastener 4. Quality Control: Detection 4.1 Sensitivity Values: TPS Sensitivity Values: Minimum of 0, maximum of 40. Fastener Length Sensitivity: Minimum of 0, maximum of 24. • Touch on Add Station to Fastener Vacuum Detection: Minimum of 0, maximum of 24.
  • Page 84 1. Fastener Name Filter: Touch typing in • Touch type TR TR returns all hardware with TR in the description. • Touch on ENTER To go directly to the desired fastener, touch type in the part TR-CLS-M10-1. 2. Select Fastener: TR-CLS-M10-1 •...
  • Page 85 • Touch select TR-CLS-M10-1 2.5. Select Fastener Part #. 2.6. Select Tooling Type: • Touch on MANUAL Stations 3 and 4 are manually operated stations. 3.1. Tooling: Select correct tooling for current job • Set Insertion 3.2. Tooling Information: Specifications for selected tooling Values 3.3.

  • Page 86: Add Insertion Group (Station 1 - 4)

    5.Step: Add Insertion Groups For this example, we’re creating 4 insertion • Touch on Add to create an groups. Insertion Group. Add Insertion Group (Station 1 - 4) Station Number • For this example, we’re using stations 1, 2, Touch on the Station 3, and 4.

  • Page 87: Part Image

    • Touch on 5 for the # of fasteners to be inserted Fastener Amount: For this example we’re using: 5 fasteners on station #1 4 fasteners on station #2 6 fasteners on station #3 2 fasteners on station #4 Repeat Step 41 – 42 to enter the amount of fasteners needed for stations 1 –...

  • Page 88: Select Part Image

    • Touch on part image 1. Location: Images can be selected from different locations: • Touch on USE 1. Select Points: Identify Group 1 Insertion Points. Select Part Image Immediately after touching and locating a point on the screen, you have •...
  • Page 89 • Touch on IMAGE Location: Images can be selected from different locations: ➢ Pre-Used: Saved images previously used. • Touch on USE • Select the same image from Pre Used Images Select Points: Identify Group 2 Insertion Points. Immediately after touching and •...
  • Page 90 • Select image from Local • Touch on IMAGE Select Image: • Touch on Local HDD For this example, we used a different part image for stations #3 and #4 than what was used for stations #1 and #2. • Touch on USE 2.

  • Page 91: Tip Selection

    • Select image from Local • Touch on IMAGE 2. Select Image: • Touch on Local HDD For this example, we used a different part image for stations #3 and #4 than what was used for stations #1 and #2. •...

  • Page 92: Insertion Group Program Correction Example (Station 4)

    Tip Selection: Select the correct Tip for each Insertion Group. Lower Tool Selection: Select the correct Lower Tool for each • Touch on the Tip column to change the Tip for Insertion Group. each Insertion Group For this example, we selected the #2 Tip •...

  • Page 93: Save Program

    • After double tapping on the picture, this question will pop up… Add Extra Insertion? • Touch on YES • Touch to add a fastener insertion • Missing insertion is now corrected. • Touch on OK • Program Review • Station 4 is correct. ➢...

  • Page 94: Run Program - Step By Step Demo

    Run Program - Step by Step Demo Make sure that you read and understand all of the descriptions, instructions and notes contained in this section. Heed all of the Warnings and Cautions in this manual. Your safety and productivity depend on it. One of the most useful features of InsertionLogic is the ability to store and retrieve programs.
  • Page 95 ➢ Read and understand all Warnings and Cautions in this manual and follow the instructions for testing the Safety System in the Safety System section before attempting to operate this machine ➢ NEVER wear anything metallic that may come into contact with the Upper Tool, Lower Tool or work piece (watches, rings, bracelets, etc.).

  • Page 96: User Login

    The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting up. Once the system environment is fully started, the Log In screen will be displayed. Access Level Reminder: Advanced Haegar Administrator Administrator Operator Level Machine User Technician Programs Filter...

  • Page 97: Password

    • Touch to type User Name • Type Username and touch Enter Password • Touch to type Password • Type Password and touch Enter • Touch on PROGRAMS • Select desired program 17-00029 Rev. F...

  • Page 98: Production Run Overview

    Production Run Overview Production Run Overview Program Action • Batch Size: Is how many parts you must complete. Touch on the value itself, to touch type a new value. • MAS Vibration (%): This feature allows the operator to increase or decrease the vibration intensity of the MAS 350 bowl.

  • Page 99: Station 1 Insertion - Start Production

    SETUP STROKE REQUIRED Setup Stroke: Saves all the setup values such as Fastener pick up point, vacuum detection, length and tooling test. Upper tool in motion Station 1 Insertion – Start Production Upper tool in motion • Depress Footswitch again to apply insertion force Setup Stroke •...

  • Page 100: Adjusting Insertion Values

    ADJUSTING INSERTION VALUES YES: Insertion was completed • Was hardware inserted correctly? successfully and ready to move on to • Touch on YES or NO next insertion point NO: Opens the Adjust Fastener Window. Change Insertion and/or MAS values to achieve desired insertion production results.

  • Page 101: Another Setup Stroke Is Required After Adjustments

    Another setup stroke is required to verify adjustments are acceptable. Upper tool in motion • Depress Footswitch Upper tool in motion • Depress Footswitch again to apply insertion force Another Setup Stroke Is Required After Adjustments COMPLETE INSERTIONS FOR STATION 1 YES: If adjustments are acceptable.
  • Page 102 • Touch on YES 17-00029 Rev. F...

  • Page 103: Station 2 Insertion

    TIS is now UNLOCKED, allowing you to turn it to Station . When in the correct position, the machine will automatically lock the TIS. • Turn TIS to STATION 2 • 1st of 4 insertion Eject Fastener: This feature allows the points operator to eject a fastener from the MAS bowl to the automatic tooling...
  • Page 104 Upper tool in motion • Depress Footswitch again to apply insertion force • Check Part • Touch on NEXT • Touch on YES 17-00029 Rev. F...

  • Page 105: Station 3 Insertion

    TIS is now UNLOCKED, allowing you to turn it to Station . When in the correct position, the machine will automatically lock the TIS. • Turn TIS to STATION 3 Manually Place Fastener • of 6 insertion Setup Stroke: Saves all the setup points values such as Fastener pick up point, vacuum detection, length and tooling test.
  • Page 106 Upper tool in motion • Depress Footswitch again to apply insertion force • Check Part • Touch on NEXT • Touch on YES 17-00029 Rev. F...

  • Page 107: Station 4 Insertion

    TIS is now UNLOCKED, allowing you to turn it to Station . When in the correct position, the machine will automatically lock the TIS. • Turn TIS to STATION 4 • Manually place fastener Manually Place Fastener into upper tool Setup Stroke: Saves all the setup •...
  • Page 108 Upper tool in motion • Depress Footswitch again to apply insertion force • Check Part • Touch on NEXT • Touch on YES 17-00029 Rev. F...
  • Page 109 • Click YES to exit program and save changes • Click NO to exit without saving changes • Click CANCEL to resume program and increase batch by 1 • Program Ends and returns to Main Screen 17-00029 Rev. F...

  • Page 110: Section 5 - Options

    SECTION 5 - OPTIONS Component Part # Description Picture Laser – Part 15-01801 Provides a highly visible, easy Locating Light to read, red beam of light over the lower tool to aid the operator in locating holes on larger parts. Increases productivity and decreases operator fatigue.

  • Page 111: Section 6 - Machine Maintenance

    SECTION 6 – MACHINE MAINTENANCE This maintenance schedule is applicable for standard machine shop operating conditions. When operating under severe conditions such as heavy dust and dirt, increase the schedule to reflect such conditions. DO NOT lubricate the Upper Tool Holder with any lubricant other than a small amount of lithium grease (white).
  • Page 112 Maintenance Schedule (Cont.) *Hydraulic Fluid Equivalent hydraulic oils, ISO 32 Viscosity Grade may be used. It is the machine owner’s responsibility to determine which hydraulic oils in their area are equivalent to Exxon Humble Hydraulic H AW-32. ** Lithium Grease Each Haeger machine is shipped with a tube of Lubriplate 630-AA, produced by Fiske Brothers Refining Company.

  • Page 113: Troubleshooting

    Troubleshooting Problem Source Solution Machine will E- Stop buttons Rotate Red e-stop button’s clockwise. not turn on pushed This will cause the stop button to unlatch and pop out for the start mode. Disconnect switch is Turn disconnect to the on position on the electrical cabinet in the off position on the electrical cabinet.
  • Page 114 Problem Source Solution Inspect connections at motor for tightness and inspect ground terminal for tightness. If ok change out motor. If not ok fix problem and retest. No voltage going to Check for voltage at overload relay. If no voltage present on motor.
  • Page 115 Problem Source Solution 4 way valve sticking Check to see if the light on the down solenoid is coming on when the down footswitch is depressed. If the light is coming on, manually activate the down solenoid and see if the ram comes down.
  • Page 116 Problem Source Solution Check the condition of the safety switch. Bring the ram Safety switch not down to mid stroke and lift up on the upper tool. If the ram working does not return up then inspect the safety switch system for damage.

  • Page 117: Weekly Care & Maintenance

    Weekly Care & Maintenance This maintenance schedule is applicable for standard machine shop operating conditions. When operating in severe conditions such as heavy dust or dirt or running 24 hours, increase the schedule to reflect such conditions. (MAS 350): Care & Maintenance •...

  • Page 118: Flight Tube: Care & Maintenance

    Flight Tube: Care & Maintenance • Dirt, grease, debris builds up over time in the tubes. • It is recommended to blow out flight tube after each tool change. • 1 : Detach tube(s) from MAS 350 Module and upper tool changer. •...

  • Page 119: Dual-Shuttle: Care & Maintenance

    Dual-Shuttle: Care & Maintenance • It is recommended to blow out the dual shuttle changer weekly or more frequently based on usage. • 2 : Use dry compressed air to blow out debris. • Eye protection must be worn DO NOT use rubbing alcohol, WD-40, diesel, gas, etc., to clean MAS 350 composite bowls! DO NOT use Silicone Spray as a lubricant on this machine.

  • Page 120: Upper Tool Holder: Care & Maintenance

    Upper Tool Holder: Care & Maintenance • It is recommended to inspect the upper tool holder and its contacts DO NOT use rubbing alcohol, WD-40, diesel, weekly or more gas, etc., to clean contacts or any part of the holder! frequently based on usage.

  • Page 121: Tis-3: Care & Maintenance

    TIS-3: Care & Maintenance DO NOT use rubbing alcohol, WD-40, diesel, • It is recommended to gas, etc., to clean contacts or any part of the TIS-3! inspect the TIS-3 and its contacts weekly or more frequently based on • : If it is necessary to usage.

  • Page 122: Diagnostics: From Main Screen

    Diagnostics: From Main Screen Touch on ADMIN 17-00029 Rev. F...

  • Page 123: Plc1 I/O Screen

    Digital Inputs (DIxx): These are inputs for the PLC from various points on the electrical board. These Inputs determine what Outputs will be turned on at certain times. Digital Outputs (DOxx): These are Outputs from the PLC to various points on the board to control Relays, Air Cylinders, Modular Auto Feed (MAS), and other •...
  • Page 124 Schematics & Diagrams Schematics and Diagrams are customized to accurately depict your machine and will not be bound in this operations manual. They will be delivered separately on large format paper in an effort make them legible and easy to read. Typical Drawing List: ➢...

  • Page 125: Customer Service

    Customer Service Haeger is proud of its reputation for providing you with first-class support. Our mission is to offer you cutting edge technology machines that will which provide your organization with world-class performance and value. Contact us today. NEED SERVICE? A service tech will contact you within 24 hours Call your Haeger Representative contact information is the front of this manual.

  • Page 126: Limited Warranty

    Warranty Limited Warranty 1. EXCLUSIVE WARRANTY: This warranty is exclusive and in lieu of all other express or implied warranties including, without limitation, the implied warranties or merchantability and fitness for a particular purpose. 2. EFFECTIVE DATE: The warranty period starts from the date of installation by Distributor or Haeger Factory Technician, or from date of receipt if self-installed by the customer.

  • Page 127: Section 7 - Parts List

    SECTION 7 – PARTS LIST Description The Parts in this section of the manual are listed by Item Number, Part Number, Description and Quantity. ITEM NO. PART NUMBER DESCRIPTION QTY. XX-XXXXX XXXXXXXXXX Item Numbers : Are depicted with in a circle with an arrow pointing to the specific part or assembly. Part Number: This is the most important number on the page.

  • Page 128: 824Otl-4He Main Assembly

    824OTL-4He Main Assembly 17-00029 Rev. F...
  • Page 129 Main Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03032 LABEL, MACHINE LOGO, 6X6, 824WT4e 11-00515 MACHINE LABEL, "LIFT HERE" 11-00361 LABEL, HAEGER WARNING 16-00134 LABEL, ELECTRIC SHOCK WARNING 11-00233 LATCH KEY- 824 15-00220 DISCONNECT HANDLE 15-42134 SUB-ASSY, HMI ARM 11-00232 DOOR LATCH 15-03538 LABEL, E-STOP LEGEND, YELLOW BLANK...

  • Page 130: Electrical Cabinet Assembly (15-42125 Or 15-42126)

    Electrical Cabinet Assembly (15-42125 or 15-42126) 17-00029 Rev. F...
  • Page 131 Electrical Cabinet ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02734 Cabinet, Electrical, WT (-4) 15-03413 Electrical Panel A, Low Voltage 15-02745 Electrical Panel B, High Voltage 15-00178 Transformer WT/OT (-4) 15-01128 *Amplifier, Proportional, (Serial # 8OTL41999 & lower only) 11-00382 DIN RAIL, 35mm 15-00220 Disconnect Handle (Pistol Grip) 15-00219...

  • Page 132: Hmi Arm Assembly (15-42134)

    HMI Arm Assembly (15-42134) 17-00029 Rev. F...
  • Page 133 HMI Arm Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02769 Sub-Assembly, HMI Arm 15-02827 USB Connector w/Cap, WT & OT H-1071 Electrical Buzzer 10-01327 Flat Washer, M12, Zinc Plated H-3785 Lock Washer, M12, Steel, Zinc Plated H-3741 SHCS, M12 x 1.75 x 50mm, Steel, Black Oxide 15-03065 Button, E-Stop, Push 15-03068...

  • Page 134: Mas 350 Bowl Assembly

    MAS 350 Bowl Assembly 17-00029 Rev. F...
  • Page 135 MAS 350 Bowl Assembly PART ITEM NO. DESCRIPTION QTY. NUMBER SEE LIST Drive, MAS 350 15-03088 BOWL, MAS 350 15-00858 Dowel Pin, 4MM x 14MM, Hardened Steel 15-03739 Block, MAS 350 Mounting 15-02924 Lever, Locking, MAS 350 15-00273 ¼” Tube Straight Fitting 15-03735 MAS 350 Mount Block Pin 15-02921...

  • Page 136: Dual Shuttle Assembly (15-41872)

    Dual Shuttle Assembly (15-41872) Pg.1 ITEM NO. PART NUMBER DESCRIPTION QTY. 15-41872-1 Bottom Half 15-41872-2 Top Half 15-02148 SHCS, M6 x 1.0 x 16mm, Stainless Steel 15-01393 Washer, Lock, M6 Steel, Zinc Plated 15-01234 Washer, Flat, M6 x OD 12MM, Steel, Zinc Plated 17-00029 Rev.

  • Page 137: Dual Shuttle Assembly (15-41872)

    Dual Shuttle Assembly (15-41872) Pg.2 17-00029 Rev. F...
  • Page 138 Dual Shuttle Assembly Pg.2 ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01754 Dowel Pin, ¼” x ½”, Hardened Steel 15-01709 FHCS, M2 x 0.4 x 4, Black Oxide 11-00238 SHSS, M5 x 6, Black Oxide 15-01702 Dowel Pin, 4 x 10mm, Hardened Steel H-3872 SHCS, M3 x 0.5 x 8mm, Black Oxide H-3915...

  • Page 139: Dual Shuttle Assembly

    Dual Shuttle Assembly Pg.3 17-00029 Rev. F...
  • Page 140 Dual Shuttle Assembly Pg.3 ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01754 Dowel Pin, ¼” x ½”, Hardened Steel 15-00483 BHCS, M5 X 0.8 x 10mm 15-01804 M4 x 18 SHCS H-3871 SHCS, M3 x 0.5 x 8mm, Black Oxide H-3872 SHCS, M3 x 0.5 x 8mm, Black Oxide H-3915 SHCS, M3 x 0.5 x 16mm, Black Oxide...

  • Page 141: Multi-Shuttle 2 Assembly

    Multi-Shuttle 2 Assembly 17-00029 Rev. F...
  • Page 142 Multi-Shuttle 2 Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01870 SLIDE TABEL, MXS6, MULTI-SHUTTLE 15-02883 INSULATOR PLATE, MULTI-SHUTTLE 15-02881 ALIGNMENT PLATE, MULIT-SHUTTLE 15-02882 MOUNTING PLATE, MULTI-SHUTTLE H-3935 FHCS, M4 x 0.7 x 12mm, BLACK OXIDE 15-01754 DOWEL PIN, ¼ “ x ½ “, HARDENED STEEL H-3871 SHSS, M5 x 0.4 x 12mm, BLACK OXIDE ALLOY STEEL H-3815...

  • Page 143: Quick Mount Assembly

    Quick Mount Assembly 17-00029 Rev. F...
  • Page 144 Quick Mount Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02782 LOCKING AXLE, QUICK MOUNT, MULTI-SHUTTTLE, WT (-4) 15-01674 SHCS, M3 x 0.5 x 25, STEEL, BLACK OXIDE 15-02784 LEG LOCKING SIDE, QUICK MOUNT UPPER, WT (-4) 15-02785 LEG POSITION SIDE, QUICK MOUNT UPPER, WT (-4) H-3738 SHCS, M5 x 0.8 x 12mm, BLACK OXIDE 15-01601...

  • Page 145: Dual Safety Sensor Assembly

    Dual Safety Sensor Assembly 17-00029 Rev. F...
  • Page 146 Dual Safety Sensor Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03439 BODY, UPP. TOOL HOLDER, SAFETY SENSOR, WT (4HE) 15-03650 SAFETY SENSOR, TURCK, NC 15-03649 SAFETY SENSOR, TURCK, NO 15-03206 CONTINUITY SPRING, 1 ¾ “, UNIVERSAL 11-00016 CONTINUITY GUIDE PIN H-3738 SHCS, M5 x 0.8 x 12mm, BLACK OXIDE 11-00241...
  • Page 147 TIS-3 Assembly (15-41593) 17-00029 Rev. F...
  • Page 148 TIS-3 Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00449 SHCS, M3 X 0.5 X 14mm, Stainless 15-01295 Round Vinyl Cap Blue 40 .320 X 1/16" 15-01296 Round Vinyl Cap Green 23 .320 X 1/16" 15-01297 Round Vinyl Cap Red .320 X 1/16" 15-01298 Round Vinyl Cap Yellow .320 X 1/16"...
  • Page 149 TIS-3 Assembly H-3866 Elbow, 10-32 x 5/32, Plastic 15-02997 Base Tool holder, Tis-2 Quick Disconnect, WT4e 15-03031 Cylinder, 5MM STR, 12MM BORE, Male, SPR RET 15-00286 TUBING-TIUBO7B-20 0 0 1/4" 0.83 15-00285 TUBING-TUO425B-20 5/32" 1.33 15-01754 DOWEL PIN, ¼” x ½”, HARDENED STEEL 17-00029 Rev.

  • Page 150: Dual Multi-Shuttle Vacuum Anvil (15-40030)

    Dual Multi-Shuttle Vacuum Anvil (15-40030) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03349 Vac. Anvil, 0.59 DIA x 4.3 Long, 4He 15-02940 Sleeve, Vac. Anvil, 0.59 DIA 15-02968 Spring, ID 0.603"xD 0.042" - 1.03" Long, 4 Coils, Zinc Plated 15-01983 O-Ring, 11/16” x 3/32” 15-01763 ¾...

  • Page 151: Hydraulic Cylinder Main Assembly

    Hydraulic Cylinder Main Assembly 17-00029 Rev. F...
  • Page 152 Hydraulic Cylinder Main Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02889 Hydraulic Cylinder, Positive Stop System Assembly 11-00271 824 Cylinder Insulation Shoe H-3804A 5/8 Bolt Insulation H-3804B 5/8 Bolt Insulation 15-00045 824 Front J- Frame Mount Block H-3801 5/8-18 Flange Nut H-3802 5/8 Hardened Flat Washer H-3803...

  • Page 153: Positive Stop System Assembly

    Positive Stop System Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00116 Positive Stop Base Plate 15-00115 Positive Stop Clamp Plate 15-00117 Positive Stop Inner Tube 15-00683 Assy, Positive Stop Slotted Tube 15-00119 Positive Stop Outer Tube 15-00120 Nut, Positive Stop, 824+, WT & OT (-3) 15-00046 CET Connecting Bar 17-00029 Rev.

  • Page 154: Vacuum Generator Assembly (15-42124)

    Vacuum Generator Assembly (15-42124) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02241 VACUUM GENERATOR BRACKET, WT-3 & OT-3 15-01325 FITTING: BUSHING BRASS 1/4 MALE NPT X 18 FEMALE NPT 15-00890 BHCS, M4 x 0.7 x 25mm, ZINC PLATED H-5020 SWIVEL ELBOW, 90 DEG, 1/8 NPT X 1/4 TUBE 14-00638 AIR FITTINGS 11-00587...

  • Page 155: Air Manifold (15-02925) Assembly

    Air Manifold (15-02925) Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03371 Valve, Dual 3/2, Pneumatic 15-02857 Valve, 3-Position Single, Pneumatic NO PART # NOT USED 37 f.t 15-00285 ¼” DIA. AIR LINE (in several sections) total 30 ft. 15-00286 5/32” DIA. AIR LINE (in several sections) total 17-00029 Rev.

  • Page 156: Hydraulic Reservoir Assembly (15-42135)

    Hydraulic Reservoir Assembly (15-42135) 17-00029 Rev. F...
  • Page 157 Hydraulic Reservoir Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 10-00087 Black Rubber Seal, 3/16 X 1 11-00319 SHCS, M6 x 1.0 x 20mm, Stainless 15-00226 Level Gauge w/o Thermometer 15-00682 HHSC, M8 x 1.25 x 25mm, Long, Zinc Plated 15-00758 Return Filter Assembly 15-00782 H.S.

  • Page 158: Motor Pump Assembly

    Motor Pump Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01142 MB-MJ 90 5/8" - 3/4" Male Boss To Male JIC 15-01127 Spider, 824OT/WT 15-01126 Coupler Half, L095 (5/8 X 3/16) 15-01125 Coupler Half, L095 (1-1/8 X 1/4) 15-01124 Coupler 8.5 "A" Pump / 4.75 Long 15-01123 Pump 824 HS 15-00077...

  • Page 159: Hydraulic Cooler Assembly

    Hydraulic Cooler Assembly Item No. Part Number Description Qty. 15-00783 Bracket, Reservoir Cooler Mount 15-01601 M6, Washer, Zinc Plated 15-01393 Lock Washer, M6, Din127 Zinc 11-00319 SHCs, M6 X 1.0 X 20mm, Stainless 15-01132 Cooler, 824 H/S Eco 4 15-01147 MB-MJ 90 12-12 Male Boss To Male JIC 90 17-00029 Rev.

  • Page 160: Hydraulic Manifold Assembly (Serial # 8Otl42000 And Higher)

    Hydraulic Manifold Assembly (Serial # 8OTL42000 and Higher) 17-00029 Rev. F...
  • Page 161 Hydraulic Manifold (Serial # 8OTL42000 and Higher) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03785 MANIFOLD, HYDRAULICS, UNIVERSAL, HYDAC 15-01120 Directional VALVE, 4 Port, DC/w WET PIN 15-03407 Valve, Directional, 3-way, 2 Position 15-03778 CHECK VALVE, 5PSI, FC10-2 15-03783 PRESSURE RELIEF VALVE, 0-3300 PSI, FC10-2 15-03787 BYPASS VALVE, DIRECTIONAL POPPET, N/O 2-WAY, FC10- 15-01112...

  • Page 162: Hydraulic Manifold Assembly (Serial # 8Otl41999 And Lower)

    Hydraulic Manifold Assembly (Serial # 8OTL41999 and Lower) 17-00029 Rev. F...
  • Page 163 Hydraulic Manifold (Serial # 8OTL41999 and Lower) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03408 Hydraulic Manifold, Ce 15-01120 Valve, 4-Way H Center 24vdc 15-01113 Check Valve T-5a 4 Psi Spring Cxfa Xan (Ck1) *Nb* 15-01140 Coupling, Mp-Fp 90-4-4 Male Pipe To Female Pipe 90 15-01118 Valve, Prop.

  • Page 164: Hydraulic Suction Filter Assembly

    Hydraulic Suction Filter Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01180 Fitting JIC MB-MJ 16-12 15-01163 Fitting JIC MB-MJ 16-16 15-00781 Suction Access Plate 15-01131 Suction Filter 1” Nut Style 15-01102 Hose Suction 1.0” x 16.5 15-01103 Hose Suction .75” x 16.5” 17-00029 Rev.

  • Page 165: Return Filter Assembly

    Return Filter Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02715 Cap, Filter Assembly Return 15-02714 Ring, Filter Assembly Return Cap 15-00888 Hydraulic Filter Element 15-00758 Filter Assembly Return Hycon 15-01183 Fitting MB-MJ 16-12 15-01114 Hose, Cooler to Tank Return 37” 17-00029 Rev.

  • Page 166: J-Frame, Abft Assembly Option (15-41870)

    J-Frame, ABFT Assembly Option (15-41870) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03255 J-FRAME, BOTTOM FEED TOOL, WT4e H-172-3 CLAMP PLATE, LEFT HAND H-172-4 CLAMP PLATE, RIGHT HAND 11-00319 SHCS, M6 x 1.0 x 20mm, STAINLESS 15-01393 LOCK WASHER, M6, DIN 127, ZINC 17-00029 Rev.

  • Page 167: Service Tray Assembly

    Service Tray Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01294 Part Bin 7 x 4 Yellow 15-01291 Part Bin 7 x 4 Dark Blue 15-01299 Parts Tray Holder 15-01292 Part Bin 7 x 4 Medium Green 15-01293 Part Bin 7 x 4 Red 11-00179 Service Tray Arm 11-00184...

  • Page 168: Section 8 - Decommissioning Your Machine

    SECTION 8 – DECOMMISSIONING YOUR MACHINE The decommissioning of a Haeger machine is a rare occurrence as older models themselves become relocated or sold to other facilities around the world. In the event a machine component requires replacement, we recommend recycling the old. Most countries have recycling programs for such components like computers, petroleum based fluids, metals and so on.

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