PennEngineering Haeger 824 OneTouch Lite 4He Manuals

Manuals and User Guides for PennEngineering Haeger 824 OneTouch Lite 4He. We have 1 PennEngineering Haeger 824 OneTouch Lite 4He manual available for free PDF download: Operation Manual

PennEngineering Haeger 824 OneTouch Lite 4He Operation Manual (168 pages)

Brand: PennEngineering | Category: Industrial Equipment | Size: 11 MB

Table of Contents
3
Section 1 - Introduction
8
Congratulations
8
Haeger Locations Worldwide
8
EC Declaration of Conformity of the Machinery
9
Statement of Foreseen Use
10
Safety Information
10
Customer Service
10
Responsibilities of the Operator
10
Responsibilities of the Service Technician
11
Quality of Parts & Fasteners
11
Basic Data Sheet
12
Illustrations of Safety Notes
13
Details of Location in the Documentation
14
Safety Precautions and Warnings
15
Section 2 - Installation
16
Handling
16
Recommended Safe Work Zone
17
Skid Removal
18
Machine Setup
19
Main Power Setup
21
Machine Operator Basic Controls
22
Testing of the Electrical Setup
24
The Upper Tool Holder
26
Dual Shuttle
27
The Turret Insertion System (T.I.S.)
28
Quick Mount TIS-3
29
Quick Mount Auto Tooling
30
Modular Auto Feed System (MAS 350)
31
Tooling Storage
32
Conductive Mode Setup Procedure
33
Getting Started - before You Turn on the Machine
33
Setting the Machine
33
Checking the Up-Travel & Insertion
33
Non-Conductive Mode Setup Procedure
35
Getting Started - before You Turn on the Machine
35
Setting the Machine
35
Checking the Up-Travel & Insertion
35
Positive Stop System Assembly
37
Positive Stop System Setup Procedure
39
Section 3 - Haeger Safety System
41
Safety Precautions and Warnings
41
Safety System Description
42
How the Safety System Works
42
Insertionlogic® Update: Tooling Protection System and Condition
44
Lockout-Tagout
45
Fire Safety Equipment
48
Safety Awareness & Residual Risks
49
Introduction
49
Situations and Actions to Avoid
49
Residual Safety Risks
49
Operator Safety Awareness & Residual Risks
50
Maintenance Safety Awareness & Residual Risks
52
Safety System Tests
53
Step 1: Safety Switch Test Procedure
53
Step 2: Conductive Mode Test
55
Step 3: Non-Conductive Mode Test
57
SECTION 4 - TOUCH SCREEN OPERATION (Step by Step Demo)
59
Onetouch Lite -4He - Introduction
59
Touch Screen Hierarchy Overview
60
User Level Security Access
61
Main Screen
61
Quick Run Step by Step Demo
62
User Login
63
Input 1: Station
64
Input 2: Material
64
Input 3: Fastener
64
Input 4: Unit & Size
65
Input 5: Insertion Values
65
Force (LBS)
65
Dwell (Sec)
66
Up Travel (%)
66
Input 6: MAS Values
66
Eject Time (Sec)
66
Vibration (%)
67
Vibration Time (Sec)
67
Fastener Length
67
Fastener Detection
68
Vacuum
68
Tooling
69
Modular Auto Feed System (MAS)
69
Eject Fastener
69
Setup Stroke
70
Programs Setup - Step by Step Demo
72
User Login
74
Password
74
Programs
75
Create New Program
75
Program Name
75
1.2 New Customer
76
1.3 Program Notes
76
Program Wizard (Automatic or Manual, Station 1 of 4)
76
2.1 Preset
76
Library
76
Part Material
77
2.2 Fastener
77
Manufacturer
77
Type
77
2.3 Size
78
Unit of Measure
78
2.4 Fastener Length
78
2.5 Part Identification
78
Select Tooling Type
78
3.1 Tooling
79
3.2 Tooling Information
79
3.3 Insertion Values
79
MAS Values
79
Quality Control
79
4.1 Sensitivity Values
79
4.2 Fastener Detection
79
Program Wizard (Manual, Station 2 of 4)
79
Program Wizard (Manual, Station 3 of 4)
82
Program Wizard (Manual, Station 4 of 4)
83
Add Insertion Group (Station 1 - 4)
86
Station Number
86
Fastener Amount
86
Part Image
87
Location: USB HDD
87
Select Part Image
88
Select Insertion Points
88
Tip Selection
91
Lower Tool Selection
91
Insertion Group Program Correction Example (Station 4)
92
Save Program
93
Run Program - Step by Step Demo
94
User Login
96
Password
97
Production Run Overview
98
Batch Size
98
Parts Completed
98
MAS Vibration (%)
98
Mas
98
Station 1 Insertion - Start Production
99
Setup Stroke
99
Adjusting Insertion Values
100
Another Setup Stroke Is Required after Adjustments
101
Station 2 Insertion
103
Station 3 Insertion
105
Station 4 Insertion
107
Section 5 - Options
110
Section 6 - Machine Maintenance
111
Maintenance Schedule
111
Troubleshooting
113
Weekly Care & Maintenance
117
(MAS 350): Care & Maintenance
117
Flight Tube: Care & Maintenance
118
Dual-Shuttle: Care & Maintenance
119
Upper Tool Holder: Care & Maintenance
120
TIS-3: Care & Maintenance
121
Diagnostics: from Main Screen
122
PLC1 I/O Screen
123
Customer Service
125
Limited Warranty
126
Section 7 - Parts List
127
824OTL-4He Main Assembly
128
Electrical Cabinet Assembly (15-42125 or 15-42126)
130
HMI Arm Assembly (15-42134)
132
MAS 350 Bowl Assembly
134
Dual Shuttle Assembly (15-41872)
136
Dual Shuttle Assembly (15-41872)
137
Dual Shuttle Assembly
139
Multi-Shuttle 2 Assembly
141
Quick Mount Assembly
143
Dual Safety Sensor Assembly
145
Dual Multi-Shuttle Vacuum Anvil (15-40030)
150
Hydraulic Cylinder Main Assembly
151
Positive Stop System Assembly
153
Vacuum Generator Assembly (15-42124)
154
Air Manifold (15-02925) Assembly
155
Hydraulic Reservoir Assembly (15-42135)
156
Motor Pump Assembly
158
Hydraulic Cooler Assembly
159
Hydraulic Manifold Assembly (Serial # 8OTL42000 and Higher)
160
Hydraulic Manifold Assembly (Serial # 8OTL41999 and Lower)
162
Hydraulic Suction Filter Assembly
164
Return Filter Assembly
165
J-Frame, ABFT Assembly Option (15-41870)
166
Service Tray Assembly
167
Section 8 - Decommissioning Your Machine
168

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PennEngineering Haeger 824 OneTouch Lite 4He Operation Manual (168 pages)

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