PennEngineering Haeger 824 WindowTouch-4e Operation Manual
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PennEngineering Haeger 824 WindowTouch-4e Operation Manual

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Summary of Contents for PennEngineering Haeger 824 WindowTouch-4e

  • Page 1 824 WindowTouch4 Operation Manual 17-00001-C Page | 1...

  • Page 2: Table Of Contents

    © 2012 HAEGER, INC. All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from HAEGER, INC. HAEGER, INC makes no representation or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose.
  • Page 3 Getting started – Before you turn on the machine ............... 34 Setting the machine ....................... 34 Checking the up travel & insertion ..................34 SECTION 3 – HAEGER SAFETY SYSTEM ..................36 Safety system description ......................37 Conductive Mode ........................37 Non-conductive mode .........................
  • Page 4 Tooling ........................... 63 Modular Auto Feed System (MAS)..................63 Eject Fastener ......................... 64 Setup Stroke ........................... 64 Programs Setup Step by Step Demo ..............66 User Login ............................ 68 Password ............................68 Programs ............................69 Create New Program ........................69 Program Name ..........................
  • Page 5 Preview ............................96 Station 1 Insertion – Start Production ..................97 Setup Stroke ........................... 97 Adjusting Insertion Values ..................... 98 Another Setup Stroke Is Required After Adjustments ............99 Station 2 Insertion ........................102 Station 3 Insertion ........................105 Station 4 Insertion ........................108 SECTION 5 - OPTIONS .......................
  • Page 6 Parts List – Hydraulic Suction Filter Assembly ................163 Parts List – Return Filter Assembly .................... 164 Parts List – Motor Pump Assembly .................... 165 Parts List – Hydraulic Cooler Assembly ..................166 Decommissioning Your Machine ....................167 17-00001-C Page | 6...

  • Page 7: Section 1 - Introduction

    SECTION 1 - INTRODUCTION Congratulations! You are using a genuine Haeger Hardware Insertion Machine - the industry standard for dependable fastener insertion. Haeger, Inc. is widely recognized as the industry leader in the development and implementation of innovative self-clinching fastener installation technologies. For over twenty years, Haeger engineers have been designing and building flexible systems for installing practically every kind of self-clinching fastener into practically every kind of work piece - creating new technologies to help Haeger owners get just about any job done productively and profitably.
  • Page 8 EC DECLARATION OF CONFORMITY Manufacturer & Address: Haeger, Inc. 811 Wakefield Drive Oakdale, California 95361 Authorized to Compile Technical File Contact: Wouter Kleizen Haeger Europe Textielstraat 18 7575 CA Oldenzaal The Netherlands We declare under our sole responsibility that the product identified as: Equipment Name: 824 WindowTouch -4e Equipment Description: Fastener Hardware Insertion Machine...

  • Page 9: Statement Of Foreseen Use

    Statement of Foreseen Use The WindowTouch-4e insertion machines are intended for use in an indoor commercial or industrial environment. Factory-authorized training is made available for operators at the time of installation. The Insertion Logic technology and All Haeger machines are designed to operate at voltages ranging between 208 –...

  • Page 10: Responsibilities Of The Service Technician

    service is also important. An untrained operator must not attempt to service the machine as this may cause further damage. When you have determined that a service call is required, call as soon as possible. See the Troubleshooting and Maintenance sections for more details. Responsibilities of the Service Technician Field service technicians must have machine and InsertionLogic®...

  • Page 11: Basic Data Sheet

    Basic data sheet YOUR Machine Model 824 WindowTouch 4e Serial Number: Year Manufactured: Voltage: Amperes: Hertz (Machine): Hertz (MAS): Phase: 824 WindowTouch 4e Machine Matrix Voltage 208/220 380/480 Amperage Hertz 50 or 60 50 or 60 50 or 60 Phase Noise Measurement Summary Maximum Measured Value Emissions Noise Sensitivity...

  • Page 12: Illistration Of Safety Notes

    Illistration of safety notes Safety notes are identified by a pictogram and a signal word. The signal word describes the severity of the risk at hand. Warning possible dangerous situation that could cause minor physical injuries. Risk of electrical voltage possible dangerous situation that could cause serious physical injuries.

  • Page 13: Details Of Location In The Documentation

    Details of location in the documentation All information in these instructions concerning direction and location refer to the workplace of the operator. Rear side of machine Left Side Right Side Front side In this manual, the use of the terms left and right refers to the machine operator ’s left and right when they are standing in front of the machine, facing the work area between the Upper Tool...

  • Page 14: Safety Precautions And Warnings

    Safety precautions and warnings Operate this Haeger Hardware Insertion Machine without proper instructions. Read and thoroughly understand this Never manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless you are a trained electrician and thoroughly understand this Never machine’s electrical schematic.

  • Page 15: Section 2 - Installation

    SECTION 2 - INSTALLATION Handling The Haeger Hardware Insertion Machine is designed to provide the operator with a comfortable working height and to allow freedom of movement when positioning work pieces in the tooling area. Because of these features, the machine is top heavy when unloading. ➢...

  • Page 16: Recommended Safe Work Zone

    Recommended Safe Work Zone It is recommended that prior to delivery, the customer layout an area in their facility that allows the operator and maintenance personal, ample space to work or service the machine. The distances shown below are recommendations. It is the customer’s responsibility to adjust the “Safe Work Zone”...

  • Page 17: Skid Removal

    Skid removal ▪ The feet are already installed on the machine. ▪ You will need to lift the machine to remove the skids. ▪ You will need to open three wrenches to adjust the feet. 9/16”/13mm socket wrench Skid Bolt: 9/16 in./13mm socket Foot: 7/8 in./22 mm open end wrench...

  • Page 18: Machine Setup

    Machine setup 1. Carefully locate the machine in the shop on a flat and preferably level hard surface such able to with withstand the weight of the machine as described it the “Basic Data” paragraph of this manual. If there is any question on the ability of the sub-surface to support the weight of the machine, check with a structural engineer.
  • Page 19 Machine setup (continued) If the machine is equipped with a Modular Autofeed System (MAS): 3. Air must be connected to the fitting on the black hose which extends down from the bottom of the MAS. Connect an air line that is capable of delivering of clean, dry air. For further instructions, reference the Modular Auto Feeder Operation and Maintenance Manual Section of this manual.

  • Page 20: Main Power Set-Up

    Main power set-up ➢ The electrical connections required in this section must be made by a qualified electrician. ➢ Check to make sure that the electrical power supply for this machine has been disconnected at the supply source before doing any work on the machine’s electrical system.

  • Page 21: Machine Operator Basic Controls

    Machine operator basic controls All the operator controls are located on the front and right side of machine front cover, except the foot pedal, this includes the Touch Screen, the E-Stop button/Stop button and Power ON button. Touch Screen Control Panel This is the primary interface to the operation control system.
  • Page 22 Down/Up Footswitch The Down/Up Footswitch is shielded and connected to the Haeger Hardware Insertion Machine by a heavy duty cable. It contains both the Down and Up Footswitches. When the Down Footswitch is depressed, the Upper Tool Holder moves down. If you remove your foot from the Down Footswitch, the Upper Tool Holder will stop.

  • Page 23: Testing Of The Electrical Set-Up

    Testing of the electrical set-up The Machine Setup must be completed before testing the electrical setup. Turn the machine’s Main Disconnect Switch to the On position 2. Twist the Red Mushroom Button clockwise to unlatch the off switch. 3. Have someone watch the motor rotation in the base of the machine; the motor has an orange arrow indicating the correct rotation direction.
  • Page 24 Testing of the electrical set-up (continued) ➢ NEVER tamper with any part of this machine’s electrical system unless you are a trained electrician and thoroughly understand this machine’s electrical schematic. ➢ Check to make sure that the electrical power supply for this machine has been disconnected at the supply source before doing any work on the machine’s electrical system.

  • Page 25: The Upper Tool Holder

    The Upper Tool Holder The Upper Tool Holder is secured to the machine’s cylinder rod by the black serrated knob on its right side. You can usually leave this Upper Tool Holder in the machine. If you do remove it, be very careful.

  • Page 26: The Turret Insertion System (T.i.s.)

    The Turret Insertion System (T.I.S.) Do not operate the machine without both the Upper and Lower Tools properly locked in place with the correct set screws and/or Quick Change Lever. The Lower Tool Holder is secured to the lower arm of the machine’s frame by a M16 X 50SHCS (Socket Head Cap Screw).

  • Page 27: Tooling Storage

    Tooling storage The integrated tooling storge cabinet allows for quick and easy accessibilty and quick tool retrieval. Tools are now organized, that maximizes tool life and prevents lost tooling. Separete compartments are shown below. Vacuum Anvil Tooling Quick Mounting Tooling Muti-Shuttle Tooling 17-00001-C Page | 27...

  • Page 28: Quick Mount Mutli-Shuttle

    Quick mount mutli-shuttle The Multi-Shuttle is a 1-piece quick mount tooling module with quick release mounting. The module has an integrated built electrical/air supply connections and adjustable positive-locking alginment. Step 2: Slide the multi- shuttle into the positive locking holder. Step 1: Mount shuttle tooling to the bottom of multi-shuttle.

  • Page 29: Quick Mount Tis-3

    Quick mount TIS-3 Plug for sensors Air hose connection Aux. Air port used for the bottom feed tooling Lower tool positioned at Station 17-00001-C Page | 29...

  • Page 30: Quick Mount Auto Tooling

    Quick Mount Auto Tooling Installation and change over in two easy steps Step 1: Place tooling onto the MAS adapter, align the module with to the locking and alignment pins. Step 2: Ensure the module is seated flush, and then push the lever towards the MAS bowl to lock.

  • Page 31: Modular Auto Feed System (Mas 350)

    Modular Auto Feed System (MAS 350) Modular Auto Feed System (MAS): This system allows the operator to either run the MAS 350 at a continuous vibration or an intermittent vibration. Continuous vibration is commonly used when running the bowl out of hardware for a tooling change or for those small quantity hardware runs. Intermittent vibration is most commonly used for normal insertion applications where you have good quantity of hardware that will keep your multi module full at all times.

  • Page 32: Conductive Mode Set-Up Procedure

    Conductive mode set-up procedure This procedure assumes that you are thoroughly familiar with this machine’s controls as described in the first part of this section. If you are not familiar with these controls, STOP. Return to the beginning of this section and review any controls you are not thoroughly familiar with before continuing.
  • Page 33 Conductive mode set-up procedure (continued) 4. Examine the insertion. Is the hardware properly seated? Is the work piece deformed? Adjust the insertion force accordingly and insert another fastener. 5. Once the hardware is properly inserted, start the production run. ➢ Experienced personnel must test the Safety System at the beginning of each work shift.

  • Page 34: Non-Conductive Mode Set-Up Procedure

    Non-conductive mode set-up procedure This procedure assumes that you are thoroughly familiar with this machine’s controls as described in the first part of this section. If you are not familiar with these controls, STOP. Return to the beginning of this section and review any controls you are not thoroughly familiar with before continuing.
  • Page 35 Non-conductive mode set-up procedure (continued) 2. Keep your hands away from the tooling area. Without positioning the hardware or work piece for insertion, depress the Down Footswitch. The Upper Tool Holder will move down, the Upper and Lower Tools will contact and stop. Release the Down Footswitch. Depress the Down Footswitch a second time.

  • Page 36: Section 3 - Haeger Safety System

    SECTION 3 – HAEGER SAFETY SYSTEM Safety precautions and warnings Operate this Haeger Hardware Insertion Machine without proper instructions. Read and thoroughly understand this Never manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless you are a trained electrician and thoroughly understand this Never machine’s electrical schematic.

  • Page 37: Safety System Description

    Safety system description The Haeger Hardware Insertion Machine is equipped with a unique, reliable and patented Safety System. Conductive Mode When the Safety System detects a non- conductive material between the Upper and Lower Tools, the Upper Tool’s downward motion reverses immediately and returns to its Up position. Non-conductive mode The Upper Tool’s downward motion stops when any material is placed between the Upper and Lower Tools.
  • Page 38 How the safety system works (continued) ➢ Do not tamper with any part of the Safety System. The Haeger Hardware Insertion Machine will not operate properly if any part of the Safety System is removed or d a m a g e d . ➢...

  • Page 39: Lockout-Tagout

    Lockout-Tagout Lockout-tagout (LOTO) or lock and tag is a safety procedure which is used ensure that malfunctioning machines are properly shut off and not started up again prior to the completion of maintenance or servicing work. It requires that hazardous power sources be "isolated and rendered inoperative" before any repair procedure is started.
  • Page 40 Lockout-Tagout (continued) • Touch on Exit • Touch on Shut Down • Turn OFF Computer 17-00001-C Page | 40...
  • Page 41 Lockout-Tagout (continued) • Main Power Switch • Rotate to OFF Position • Use Finger -- push to expose holes and insert lock DANGER: • THIS TAG & LOCK TO BE REMOVED ONLY BY PERSON • Lockout SHOWN ON BACK! • Tagout •...

  • Page 42: Fire Safety Equipment

    Fire Safety Equipment Haeger systems do not produce thermal, biological, fire or radiation hazards etc., however if in the event of a fire, having a Multi-Class rated fire extinguisher within a reasonable distance of the machine operator(s) is a sound safety practice and is recommended. Your fire extinguisher (or fire extinguishers) should be able to extinguish fires involving ordinary combustible materials, flammable/combustible liquids and energized electrical equipment.

  • Page 43: Safety Awareness & Residual Risks

    Safety Awareness & Residual Risks Introduction This section contains two sets of principles that must be followed to assure maximum safety when operating your Haeger Hardware Insertion Machine. The 1 explains behavior and conduct in an effort to avoid or prevent injury. The 2 principle describes the residual risks that are inherent in the operation of the Hardware Insertion Machine.

  • Page 44: Operator Safety Awareness & Residual Risks

    Safety Awareness (Residual Safety Risks, continued) Operator Safety Awareness & Residual Risks Risk of crushing: A high risk crushing hazard is created by the Upper Tool and Lower Tooling. Safety of the operator in non- conductive access operation must remain accessible only to trained and authorized personnel that are experienced in appropriate machinery operating conduct.
  • Page 45 Safety Awareness (Residual Safety Risks, continued) Risk of pinching: A medium risk pinching hazard is created by the Multi- Shuttle moves back and forward exchanging lower tools. Risk of pinching: A medium risk pinching hazard is created by the Lower Tool rotates for the next station.

  • Page 46: Maintenance Safety Awareness & Residual Risks

    Safety Awareness (Residual Safety Risks, continued) Maintenance Safety Awareness & Residual Risks Risk of Electrical Shock: A high risk electrical shock while working on the RIGHT HALF of the electrical cabinet. See Section 7 Electrical Cabinet Assembly to identify High and Low voltage components.

  • Page 47: Safety System Tests

    Safety System Tests Step 1: Safety switch test procedure Experienced personnel must test the Safety System at the beginning of each work shift. See the Safety System Test in this section of this manual. Depending on the ambient shop temperature, you may need to warm up your Haeger Hardware Insertion Machine before beginning any operations.
  • Page 48 Step 1: Safety switch test procedure (continued) Switch must be locked in the Off position until repairs are begun and follow Lock-out/Tag-out procedures. Do not operate this machine until qualified personnel have repaired the machine and the Safety System Switch has been properly tested. There are three (3) Steps in this testing procedure.

  • Page 49: Step 2: Conductive Mode Test

    Step 2: conductive mode test Never attempt to test or demonstrate this machine’s Safety System by placing any portion of your hand or body between the Upper and Lower tools. Always use the test procedure outlined in Step 3 of this manual. NEVER Operate this Machine without the proper tooling installed.
  • Page 50 Step 2 conductive mode test (continued) 8. Next Place a small non-conductive material (e.g., plastic or paper) on top of the Lower Anvil, making sure the object completely covers the top of the Anvil. Keep your hands away from the tooling area. Depress and hold the Down Footswitch. The Upper Tool Holder should move down, the Anvil will contact the non-conductive object and, without applying the pre-set force, return to the Up position.

  • Page 51: Step 3: Non-Conductive Mode Test

    Step 3: Non-conductive mode test There are three (3) Steps in this testing procedure. Do not skip or ignore any of them! 2. If you have just completed Step 2: a. The machine is On and the green light in the On Switch is still illuminated. If not, return to Step 1 Safety switch test procedure and restart the machine by following Instruction in Steps 1 and 2.
  • Page 52 Step 3: Non-conductive mode (continued) 5. Carefully grasp the sides of the Upper Tool Holder and raise it until a positive stop position is reached. With a calibrated measuring instrument (Digital calipers are best), measure the vertical distance between the upper and lower Anvils. If this measurement is at least a minimum of .060”...

  • Page 53: Section 4 - Touch Screen Operation (Step By Step Demo)

    SECTION 4 – TOUCH SCREEN OPERATION (Step by Step Demo) Window Touch-4e - Introduction This section provides you, the operator, with all the information that you need to operate the Haeger 824 WindowTouch-3 safely and productively. Make sure that you read and understand all of the descriptions, instructions and notes contained in this section.

  • Page 54: Touch Screen Hierarchy Overview

    Touch Screen Hierarchy Overview QUICK RUN PROGRAMS ADMIN EXIT Station Program Create New Administrator Overview Automatic or User Level Setup Manual Setup Advanced Station Program Start/Load Administrator Action User Level Setup Manual Setup Station Program Edit Selected Machine User Production User Level Setup Manual Setup Haegar...
  • Page 55 User level security access User level security access, each login account is assigned a security level by an administrator. When the machine is first powered On or operator change occurs, the user security level must be selected to access the Run or Start Production screen.

  • Page 56: Quick Run Step By Step Demo

    Quick Run Step by Step Demo The 824 WindowTouch-4 Insertion Machine is equipped with a computer running InsertionLogic software. This computer controls most of the machine’s settings and functions and is equipped with a touch screen. You will use the touch screen to enter information into the computer. Using the touch screen The touch screen is the main method of entering information into the software and controlling the computer.

  • Page 57: User Login

    The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting up. Once the system environment is fully started, the Log In screen will be displayed. 1. Select User: This screen allows you to select from a list of users established in the on the main screen then touch on Manage Users add/reove a user.

  • Page 58: Input 1: Station

    To program a Quick Run operation you will follow the easy programming wizard using the steps. • Select Station. 1. Station: Station is a high • Touch on Station 1 volume, Automatic insertion station working in conjunction with Modular Automated Feed System (MAS). Stations are Manual tooling/Manual feed insertion stations.

  • Page 59: Input 4: Unit & Size

    • Select Fastener Unit of Measure • Touch on Metric. 4. Unit & Size: ➢ Metric ➢ Unified • Select Fastener Size. • Touch on M3. Input 4: Unit & Size 5. Force (lbs): Is the amount of pounds of force that will be applied between the Upper and Lower Tools during the hardware insertion cycle.

  • Page 60: Dwell (Sec)

    5. Dwell (Sec): The Dwell is the length of time that the force is applied between the Upper and Lower Tools. It can range from 0.0 seconds to 3.0 seconds. If you set the Dwell to 0.0 seconds, the Upper Tool will lower, apply the Force and immediately return to the Up position.

  • Page 61: Vibration (%)

    6. Vibration (%): Vibration controls the MAS 350 bowl vibration speed. The bowl’s vibration speed controls • Vibration (%) how fast the hardware travels up the spiral track of the feeder bowl • Set to 25 to reach the Multi Module. The 50% value shown is a starting point only.

  • Page 62: Fastener Length

    7. Fastener Length: This will instruct the machine to perform length verification of a fastener when the fastener contacts the lower tool. The Fastener Length can be activated or deactivated by touching the Fastener Length ON/OFF button. This feature is particularly helpful with the insertion of studs, assuring •...

  • Page 63: Vacuum

    Vacuum: This feature allows for the operator to switch ON or OFF the vacuum • Vacuum system during the use of automatic tooling • Set to OFF with upper vacuum anvil. Vacuum Tooling: This feature allows the operator to select the type of tooling to run in the selected station.

  • Page 64: Eject Fastener

    • Eject Fastener • Touch on to position Fastener for insertion Eject Fastener: This feature allows the operator to eject a fastener from the MAS bowl to the automatic tooling system. Eject Fastener Setup Stroke : This feature allows the operator to create a first stroke setup.
  • Page 65 Setup Stroke Step 2 - Station Fastener Pickup Point, vacuum detection, • Setup Stroke Step 2 Length and Tooling Protection have been • Depress the Down Foot Switch Again detected and recorded. If one or both of these values are set to OFF, Setup Stroke will NOT detect those that are OFF.

  • Page 66: Programs Setup Step By Step Demo

    Programs Setup Step by Step Demo Make sure that you read and understand all of the descriptions, instructions and notes contained in this section. Heed all of the Warnings and Cautions in this manual. Your safety and productivity depend on it. One of the most useful features of InsertionLogic is the ability to store and retrieve programs.
  • Page 67 ➢ Read and understand all Warnings and Cautions in this manual and follow the instructions for testing the Safety System in the Safety System section before attempting to operate this machine ➢ NEVER wear anything metallic that may come into contact with the Upper Tool, Lower Tool or work piece (watches, rings, bracelets, etc.).

  • Page 68: User Login

    The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting up. Once the system environment is fully started, the Log In screen will be displayed. 1. Select User: This screen allows you to select from a list of users established in the on the main screen then touch on Manage Users add/remove a user.

  • Page 69: Programs

    To Program a production operation you will follow the easy programming wizard using the steps. • Touch on Programs Programs 3. Create New: One of the most useful features of InsertionLogic is the ability to store and retrieve programs. When you save a program, you are saving all the setup values (for instance: Force, Dwell, Up Position, TPS, Fastener Detection, Fastener...

  • Page 70: New Customer

    1.2 New Customer: Haeger, Inc. • Touch on NEW • Touch to bring up keyboard • Touch Type “Haeger, Inc.” If customer has already been entered, • Touch Ok choose “Existing” to see the list for selection. New Customer 1.3 Program Notes: 4 Fastener Demo •...

  • Page 71: Program Wizard (Automatic Or Manual, Station 1 Of 4)

    Program Wizard (Automatic or Manual, Station 1 of 4) 1. Preset: ➢ Wizard Tab: Typically used to guide you through setup ➢ Search Fastener Tab: Takes you to • Touch on the your list of saved fastener types in both Global and Local databases WIZZARD Tab ➢...

  • Page 72: Type

    2. Fastener Type: ➢ Blind Standoff ➢ ➢ Standoff ➢ Stud/Pin • Select Fastener Type • Touch on STANDOFF Type • Select Unit of Measure • Touch on UNIFIED 3. Size: ➢ Metric or Unified ➢ Size Identification # • Select Size Identification # •...

  • Page 73: Select Tooling Type

    6. Select Tooling Type: • Select Tooling Type Shuttle tool is typically setup in station 1 • Touch on SHUTTLE (automatic station), which works in combination with the MAS bowl. 4. Select Tooling Type 2.7 Tooling: 2.8 Tooling Information: • Verify Tooling Is Correct •...
  • Page 74 1. Part Material: ➢ Aluminum ➢ Steel ➢ Stainless ➢ Copper 2. Manufacturer: ➢ Captive • Select Fastener ➢ Kerb Konus • Touch on CAPTIVE ➢ ➢ • Select Part Material • Touch on the STEEL • Select Unit 3. Size: •...

  • Page 75: Program Wizard (Manual, Station 3 Of 4)

    6. Select Tooling Type: • Select Tooling Type Stations 2 through 4 are manually • Touch on MANUAL operated stations. 2.7 Tooling: 2.8 Tooling Information: • Verify Tooling Is Correct • Touch on NEXT Repeat Wizard to program STATION * This time, let’s select a Steel Captive Stud •...

  • Page 76: Program Wizard (Manual, Station 4 Of 4)

    • Step through Wizard by touching on the selections shown below Repeat Steps: to program STATION Preset Fastener Size Length Fastener Select Tooling Typer Stations 2 through 4 are manually operated stations. • Select MANUAL Tooling 2.7 Tooling: 2.8 Tooling Information: •...
  • Page 77 1. Fastener Name Filter: Touch typing in • Touch type 440 440 returns all hardware with 440 in the description. • Touch on OK To go directly to the desired fastener, touch type in the part TR-SL-440-1. 2. Select Fastener: •...

  • Page 78: Add Insertion Group (Station 1)

    2.7 Tooling: 2.8 Tooling Information: • Verify Tooling Is Correct • Touch on NEXT Add Insertion Group 2. Amount: This screen takes you back to STATION to enter the AMOUNT or NUMBER of fasteners to be inserted for • this station. Touch here to enter # of fasteners for STATION 1...

  • Page 79: Part Image

    3. Image: This icon associates a part image with the insertion group. • Select a part image for hardware insertion • Touch on IMAGE Part Image • Touch on part image Location: Images can be selected from two different locations: ➢...

  • Page 80: Select Insertion Points

    • 4 Insertion Points circled in GREEN, Touch on to locate • Use GREEN ARROWS to center points over location 1. Select Points: Identify Group 1 Insertion Points. Immediately after touching and locating a point on the screen, you have an opportunity to move the point directly over the insertion hole.

  • Page 81: Add Insertion Group (Station 2)

    2. Amount: This screen takes you back to STATION to enter the AMOUNT or NUMBER of fasteners to be inserted for this station. • Touch here to enter # of fasteners for STATION 2 Add Insertion Group (Station 2) 2. Amount of Insertions in Group •...
  • Page 82 • Select the same image from Previously Used Images Location: Images can be selected from two different locations: ➢ Pre-Used: Saved images previously used. • Touch on USE • 3 Insertion Points circled in RED, Touch on to locate Select Points: Identify Group 2 •...

  • Page 83: Add Insertion Group (Station 3)

    • Touch on OK 2. Amount: This screen takes you back to STATION to enter the AMOUNT or NUMBER of fasteners to be inserted for this station. • Touch here to enter # of fasteners for STATION 3 Add Insertion Group (Station 3) 2.
  • Page 84 3. Image: This icon associates a part image with the insertion group. • Select a part image for hardware insertion • Touch on IMAGE • Select the same image from Previously Used Images Location: Images can be selected from two different locations: ➢...

  • Page 85: Add Insertion Group (Station 4)

    • 2 Insertion Points in YELLOW, Touch on to locate • Use GREEN ARROWS to center points over location • Touch on OK • Touch on OK 2. Amount: This screen takes you back to STATION to enter the AMOUNT or NUMBER of fasteners to be inserted for this station.
  • Page 86 • Touch on 2 for the # of fasteners to be inserted 2. Amount of Insertions in Group • Touch on OK 3. Image: This icon associates a part image with the insertion group. • Select a part image for hardware insertion •...
  • Page 87 • Touch on USE • 2 Insertion Points in BLUE, Touch on to locate • Use GREEN ARROWS to center points over location • Touch on OK 17-00001-C Page | 87...

  • Page 88: Insertion Group Program Correction Example (Station 3)

    • Program Review • OOPS! Station should have 3 fasteners -- we missed an insertion and have to go back and add it! Insertion Group Program Correction Example (Station 3) • Quickly Double Touch on the picture to re-select image. •...
  • Page 89 • Touch on USE • Touch on NEW INSERTION 3 • Touch on • Touch on INSERTION 1 INSERTION 2 • After Touching on NEW INSERTION 3, this question will popup… Add Extra Insertion? • Touch on YES 17-00001-C Page | 89...
  • Page 90 • Missing insertion is now corrected. • Touch on OK 100. • Program Review • Station is correct. • Touch on NEXT 101. 17-00001-C Page | 90...

  • Page 91: Save Program

    • Touch on SAVE 102. Save Program ➢ YES: Saves and then RUNS the program. ➢ NO: Saves program and takes you back to the Main Screen. ➢ CANCEL: DOES NOT Save the program and takes you back to Program Wizard. •...

  • Page 92: Run Program Step By Step Demo

    Run Program Step by Step Demo Make sure that you read and understand all of the descriptions, instructions and notes contained in this section. Heed all of the Warnings and Cautions in this manual. Your safety and productivity depend on it. One of the most useful features of InsertionLogic is the ability to store and retrieve programs.
  • Page 93 ➢ Read and understand all Warnings and Cautions in this manual and follow the instructions for testing the Safety System in the Safety System section before attempting to operate this machine ➢ NEVER wear anything metallic that may come into contact with the Upper Tool, Lower Tool or work piece (watches, rings, bracelets, etc.).

  • Page 94: User Login

    The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting up. Once the system environment is fully started, the Log In screen will be displayed. Access Level Reminder: Advanced Haegar Administrator Administrator Operator Level Machine User Technician Run Programs Programs...

  • Page 95: Password

    • Touch Type your password • Touch on OK Password: User passwords are established during User Setup in the on the main screen then touch on Manage Users . To changing user’s password, touch on 109. Password • Touch on RUN 110.

  • Page 96: Production Run Overview

    Production Run Overview Production Run Overview Program Action • Batch Size: Is how many parts you must complete. Batch quantities can be increased or decreased by touching the symbols on either side of the value shown. Or touch on the value itself, to touch type a new value.

  • Page 97: Station 1 Insertion - Start Production

    • Touch on START PRODUCTION 113. Station 1 Insertion – Start Production TIS is now UNLOCKED, allowing you to turn it to Station 1. When in the correct position, the machine will automatically lock the TIS. • Turn TIS to Station 1 114.

  • Page 98: Adjusting Insertion Values

    Upper tool in motion • Depress Footswitch 116. Upper tool in motion • Depress Footswitch again to apply insertion force 117. • Was hardware inserted correctly? ADJUSTING INSERTION VALUES • Touch on NO YES: Insertion was completed successfully and ready to move on to next insertion point NO: Opens the Adjust Fastener Window.

  • Page 99: Another Setup Stroke Is Required After Adjustments

    • Programmed Fastener Data is displayed as values programmed. 119. • Adjust Values as Increase or decreased by touching shown symbols on either side of the value shown. Or touch on the value itself, to touch type a new value. Check the specifications for your fastener to determine the appropriate force to use 120.
  • Page 100 • Touch on the RED SQUARE to begin new setup stroke 122. Upper tool in motion • Depress Footswitch 123. • Depress Footswitch again to apply Upper tool in motion insertion force 124. 17-00001-C Page | 100...
  • Page 101 Upper tool in motion • Check Part • Touch on OK 125. COMPLETE INSERTIONS FOR STATION 1 YES: If adjustments are acceptable. NO: If adjustments are NOT acceptable and more adjustments are needed. • Touch on YES 126. COMPLETE INSERTIONS FOR STATION 1 Upper tool in motion •...

  • Page 102: Station 2 Insertion

    • Upper tool in motion Ready for 4 of 4 insertions • Depress footswitch 128. TIS is now UNLOCKED, allowing you to turn it to Station . When in the correct position, the machine will automatically lock the TIS. • Turn TIS to STATION 2 129.
  • Page 103 • Touch on RED SQUARE to begin setup stroke 131. Upper tool in motion • Depress Footswitch 132. • Depress Footswitch Upper tool in motion again to apply insertion force 133. 17-00001-C Page | 103...
  • Page 104 Upper tool in motion • Check Part • Touch on OK 134. YES: If adjustments are acceptable. NO: If adjustments are NOT acceptable and more adjustments are needed. • Touch on YES 135. COMPLETE INSERTIONS FOR STATION 2 • Ready for 2 insertion Upper tool in motion •...

  • Page 105: Station 3 Insertion

    • Ready for 3 of 3 insertions Upper tool in motion • Depress footswitch 137. TIS is now UNLOCKED, allowing you to turn it to Station . When in the correct position, the machine will automatically lock the TIS. • Turn TIS to STATION 3 138.
  • Page 106 • Touch on RED SQUARE to begin setup stroke 140. Upper tool in motion • Depress Footswitch 141. Upper tool in motion • Depress Footswitch again to apply insertion force 142. 17-00001-C Page | 106...
  • Page 107 Upper tool in motion • Check Part • Touch on OK 143. YES: If adjustments are acceptable. NO: If adjustments are NOT acceptable and more adjustments are needed. • Touch on YES 144. Upper tool in motion • Ready for 2 insertion •...

  • Page 108: Station 4 Insertion

    Upper tool in motion • Ready for 3 of 3 insertions • Depress footswitch 146. TIS is now UNLOCKED, allowing you to turn it to Station . When in the correct position, the machine will automatically lock the TIS. • Turn TIS to STATION 4 147.
  • Page 109 • Upper tool in motion Touch on RED SQUARE to begin setup stroke 149. Upper tool in motion • Depress Footswitch 150. Upper tool in motion • Depress Footswitch again to apply insertion force 151. 17-00001-C Page | 109...
  • Page 110 152. YES: If adjustments are acceptable. NO: If adjustments are NOT acceptable and more adjustments are needed. • Touch on YES 153. Upper tool in motion • Ready for 2 of 2 insertions • Depress footswitch 154. 17-00001-C Page | 110...
  • Page 111 • Program Ends and returns to Main Screen 155. 17-00001-C Page | 111...

  • Page 112: Section 5 - Options

    SECTION 5 - OPTIONS Component Part # Description Picture Work Light 15-01801 Perform safety system check procedures using “Testing the Safety System” Laser – Part H-1087 Provides a highly visible, easy to read, Locating Light red beam of light over the lower tool to aid the operator in locating holes on larger parts.

  • Page 113: Section 6 - Machine Maintenance

    SECTION 6 – MACHINE MAINTENANCE This maintenance schedule is applicable for standard machine shop operating conditions. When operating under severe conditions such as heavy dust and dirt, increase the schedule to reflect such conditions. DO NOT lubricate the Upper Tool Holder with any lubricant other than a small amount of lithium grease (white).
  • Page 114 Maintenance Schedule (cont’d) *Hydraulic Fluid Equivalent hydraulic oils may be used. It is the machine owner’s responsibility to determine which hydraulic oils in their area are equivalent to Exxon Humble Hydraulic H AW-32. ** Lithium Grease Each Haeger machine is shipped with a tube of Lubriplate 630-AA, produced by Fiske Brothers Refining Company.

  • Page 115: Trouble Shooting

    Trouble Shooting Problem Source Solution Rotate Red stop button clockwise. Machine will Stop button pushed This will cause the stop button to unlatch and pop out for not turn on the start mode. Disconnect switch is in Turn disconnect to the on position on the electrical cabinet the off position on the electrical cabinet.
  • Page 116 Trouble Shooting (continued) Problem Source Solution Machine will Circuit Breaker Tripped Check VDC between Terminals T-42 (+) and T-2 (-) and they should read 24VDC. If not correct change out Clean not turn on 24vdc power supply. Check to see if the green start push button lights up when depressed.
  • Page 117 Trouble Shooting (continued) Problem Source Solution Remove wire T-61 from the safety relay board and ensure Safety relay board the wire is not touching anything. It will have 24vdc supplied shorted to the wire. Try and start machine with T-61 disconnected. If machine starts up check all items on that circuit to find what is shorted;...
  • Page 118 Trouble Shooting (continued) Problem Source Solution PLC or Expansion 3.3.1) Unplug both PLC and Expansion Module power plugs Module shorted. on the bottom of the units and turn on power. If Fuse F1 blows then check wiring to both units for shorts to ground. If fuse does not blow, then reconnect the PLC power plug and turn machine back on.
  • Page 119 power back on. If Fuse F1 still blows then change out the analog module. If F1 fuse does not blow, turn off power and check wiring on connector for any shorts to ground. Unplug all MAS connectors from the Short in MAS F4 Fuse blows back of the machine at the quick disconnects.
  • Page 120 Trouble shooting (continued) Problem Source Solution Fuse F10 6 Vdc rectifier power Change out P.C Board. blows out being shorted. Fuse F20 24 vdc clean power Change out 24vdc clean power supply. blows supply shorted Fuse F22 Fan Shorted With Power off Disconnect Wires T-34 and T-33. Turn on Blows power and If F22 Fuse Still Blows Contact Haeger Service.
  • Page 121 Trouble shooting (continued) Problem Source Solution 16.7) Ram is shorted to 16.7) Check to see if R3 or R6 are activated. If these are frame activated and the upper tool is not touching lower tool, then you must look for a short from the Ram To Frame. Typically this will happen because of a loose guard or one that has some metal showing at or near the top portion of the ram.
  • Page 122 Trouble shooting (continued) Problem Source Solution Air is not set to 90psi Check the air supply. Air blast is wide open Check to ensure the air blast is not full open not allowing not allowing enough enough air to actuate the air cylinder on the singulation air to feed fastener.
  • Page 123 Trouble shooting (continued) Problem Source Solution Check the condition of the proportional amplifier. F3, F6, F10 or F9 Fuses Check condition of fuse are burnt. Relays R3 or R 6 burnt Check to see if relays are cycling. Check contacts for burnt or not working.

  • Page 124: Weekly Care & Maintenance

    Weekly Care & Maintenance This maintenance schedule is applicable for standard machine shop operating conditions. When operating in severe conditions such as heavy dust or dirt or 24 hour running. Increase the schedule to reflect such conditions. (MAS 350): Care & Maintenance •...

  • Page 125: Flight Tube: Care & Maintenance

    Flight Tube: Care & Maintenance • Dirt, grease, debris builds up over time in the tubes. • It is recommended to blow out flight tube after each tool change. • 1 : Detach tube(s) from MAS 350 Module and upper tool changer. •...

  • Page 126: Upper Tool Changer: Care & Maintenance

    Upper Tool Changer: Care & Maintenance • It is recommended to blow out the upper tool changer weekly or more frequently based on usage. • 2 : Use dry compressed air to blow out debris. • Eye protection must be worn •...

  • Page 127: Upper Tool Holder: Care & Maintenance

    Upper Tool Holder: Care & Maintenance • It is recommended to inspect the upper tool DO NOT use rubbing alcohol, WD-40, diesel, gas, etc., to clean contacts or any part of the holder! holder and its contacts weekly or more •...

  • Page 128: Diagnostics: From Main Screen

    Diagnostics: From Main Screen • Select Administrator • Then touch on OK 156. • Touch on ADMIN 157. 17-00001-C Page | 128...

  • Page 129: Plc1 I/O Screen

    Digital Inputs (DIxx): These are inputs for the PLC from various points on the electrical board. These Inputs determine what Outputs will be turned on at certain times. Digital Outputs (DOxx): These are Outputs from the PLC to various points on the board to control Relays, Air Cylinders, Modular Auto Feed (MAS), and other •...

  • Page 130: Plc I/O

    PLC, I/O List DIGITAL INPUTS Power On Safety Switch 1 Safety Switch 2 Non-Conductive Key Tool Contact 1 Tool Contact 2 Spare Auto Cycle Footswitch UP Footswitch DOWN DI10 Spare (Analog Inputs) DI11 TIS Sensor 1 DI12 TIS Sensor 2 DI13 TIS Sensor 3 DI14...

  • Page 131: Schematics & Diagrams

    Schematics & Diagrams Schematics and Diagrams are customized to accurately depict your machine and will not be bound in this operations manual. They will be delivered separately on large format paper in an effort make them legible and easy to read. Manufacturer Drawing Package Part Numbers: •...

  • Page 132: Customer Service

    Customer Service Haeger is proud of it reputation for providing you with first-class support. Our mission is to offer you cutting edge technology machines that will which provide your organization with world-class performance and value. Contact us today. NEED SERVICE? A service tech will contact you within 24 hours Call your Haeger Representative contact information is the front of this manual.

  • Page 133: Service Team

    SERVICE TEAM Headquarters 811 Wakefield Dr. Oakdale, CA. 95361 Toll Free: (800) 878-4343 Phone: +1 (209) 848-4000 Fax: +1 (209) 847-6553 Email: info@haeger.com Website: www.haeger.com Haeger Europe Textielstraat 18 7575 CA Oldenzaal The Netherlands Phone: (+31)6 295 549 27 Fax: +31 541 532 400 CHAT LIVE 9AM-3PM Click Here To Chat...

  • Page 134: Warranty

    Warranty Limited Warranty 1. EXCLUSIVE WARRANTY: This warranty is exclusive and in lieu of all other express or implied warranties including, without limitation, the implied warranties or merchantability and fitness for a particular purpose. 2. EFFECTIVE DATE: The warranty period starts from the date of installation by Distributor or Haeger Factory Technician, or from date of receipt if self-installed by the customer.

  • Page 135: Section 7 - Parts List

    SECTION 7 – PARTS LIST Description The Parts in this section of the manual are listed by Item Number, Part Number, Description and Quantity. ITEM NO. PART NUMBER DESCRIPTION QTY. XX-XXXXX XXXXXXXXXX Item Numbers : Are depicted with in a circle with an arrow pointing to the specific part or assembly. Part Number: This is the most important number on the page.

  • Page 136: Parts List - Main Assembly

    Parts List - Main Assembly 17-00001-C Page | 136...
  • Page 137 Parts List - Main Assembly (cont’d) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02721 WELDMENT, FRAME, WT (-4) 15-02738 TOP COVER, SHEET METAL, WT (-4) 15-02734 CABINET, ELECTRICAL, WT (-4) 15-02725 BASE FRAME, WT/OT (-4) 15-02726 MANIFOLD TABLE, BASE, WT (-4) 15-02736 HYDR.

  • Page 138: Parts List - Mas 350 Bowl Assembly

    Parts List - MAS 350 Bowl Assembly 17-00001-C Page | 138...
  • Page 139 Parts List – MAS 350 Bowl Assembly (cont’d) ITEM NO. PART NUMBER DESCRIPTION QTY. SEE TABLE BOWL, MAS 350 15-01702 DOWEL PIN, 4 x 10mm, HARDENED STEEL 15-02923 BLOCK, MOUNTING, MAS350 15-02924 LEVER, LOCKING, MAS 350 15-00273 1/4" TUBE STRAIGHT FITTING 15-02920 DOWEL, BUSHING #10, MAS 350 15-02921...

  • Page 140: Parts List - Upper Tool Holder Assembly

    Parts List – Upper Tool Holder Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00095 BODY, 824 WT & 824+ UPPER TOOL HOLDER 11-00016 CONTINUITY GUIDE PIN 11-00114 CONTINUITY SPRING 11-00239 M5 THUMBSCREW ASSEMBLY 11-00236 STANDARD TOOL ADAPTER 11-00238 SHSS, M5 X 6, BLACK OXIDE 11-00242 SHSS, M6X1.0 X 6, BLACK OXIDE 17-00001-C...

  • Page 141: Parts List - Quick Mount Assembly

    Parts List - Quick Mount Assembly 17-00001-C Page | 141...
  • Page 142 Parts List – Quick Mount Upper Tool Assembly (cont’d) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02782 LOCKING AXLE, QUICK M., MULTI-SHUTTLE, WT (-4) 15-01674 SHCS, M3 x 0.5 x 25, STEEL, BLACK OXIDE 15-02790 CONNECTOR MALE, 1X AIR & 3X 24V, WT (-4) 15-02784 LEG LOCKING SIDE, QUICK MOUNT UPPER, WT (-4) 15-02785...

  • Page 143: Parts List - Muti-Shuttle 2 Assembly

    Parts List - Muti-Shuttle 2 Assembly 17-00001-C Page | 143...
  • Page 144 Parts List - Muti-Shuttle 2 Assembly (cont’d) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01870 SLIDE TABLE, MXS6 MULTISHUTTLE 15-02883 INSULATOR PLATE, MULTI-SHUTTLE 2 15-02881 ALIGNMENT PLATE, MULTI-SHUTTLE 2 15-02882 MOUNTING PLATE, MULTI-SHUTTLE 2 H-3935 FHCS, M4 x 0.7 x 12MM, BLACK OXIDE 15-01754 DOWEL PIN, 1/4"...

  • Page 145: Parts List - Hmi Arm Assembly

    Parts List - HMI Arm Assembly 17-00001-C Page | 145...
  • Page 146 Parts List – HMI Arm Assembly (cont’d) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02769 SUB-ASSY, HMI ARM 15-02827 USB CONNECTOR W/ CAP, WT & OT H-1071 ELECTRICAL BUZZER 10-01327 FLAT WASHER, M12, ZINC PLATED H-3785 LOCKWASHER, M12, STEEL, ZINC PLATED H-3741 SHCS, M12 x 1.75 x 50MM, STEEL, BLACK OXIDE 15-03065...

  • Page 147: Parts List - Tis Assembly

    Parts List - TIS Assembly 17-00001-C Page | 147...
  • Page 148 Parts List - TIS Assembly (cont’d) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00449 SHCS, M3 x 0.5 x 14MM, STAINLESS 15-01295 VINYL CAP BLUE 15-01296 VINYL CAP GREEN 15-01297 VINYL CAP RED 15-01298 VINYL CAP YELLOW 15-01585 COVER, BASE, TIS-2 15-01586 HUB, TIS-2 ROTATION 15-01587...
  • Page 149 Parts List - TIS Assembly (cont’d) 15-02681 CABLE STRAIN RELIEF INSERT, MODULAR 2X6MM 15-02995 SENSOR UNIT, TIS-2, QUICK DISCONNECT, WT(-4) H-169-6 WASHER, LOWER TOOL HOLDER H-2535 QUICK DISCONNECT, 1/4" H-2545 BULKHEAD, FEMALE QUICK DISCONNECT, 1/4" H-2610 FITTING, TUBE REDUCER, 1/4" to 5/32" H-3738 SHCS, M5 x 0.8 x 12mm, BLACK OXIDE H-3866...

  • Page 150: Parts List - Vacuum Generator Assembly

    Parts List - Vacuum Generator Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02241 VACUUM GENERATOR BRACKET, WT-3 & OT-3 10-00209 1/8" BRAS CL. NIPPLE 10-00210 BRASS BREATHER, 1/8" 10-00211 1/8" BRASS TEE 11-00587 24V SOLENOID VALVE 11-00589 VACUUM GENERATOR W/ 14-00638 AIR FITTINGS 15-00890...

  • Page 151: Parts List - Service Tray Assembly

    Parts List – Service Tray Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01294 Part Bin 7 x 4 Yellow 15-01291 Part Bin 7 x 4 Dark Blue 15-01299 Parts Tray Holder 15-01292 Part Bin 7 x 4 Medium Green 15-01293 Part Bin 7 x 4 Red 11-00179 Service Tray Arm...

  • Page 152: Parts List - Positive Stop System Assembly

    Parts List – Positive Stop System Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00116 POSITIVE STOP BASE PLATE 15-00115 POSITIVE STOP CLAMP PLATE 15-00117 POSITIVE STOP INNER TUBE 15-00683 ASSY, POSTIVE STOP SLOTTED TUBE 15-00119 POSITIVE STOP OUTER TUBE 15-00120 NUT, POSITVE STOP, 824+, WT &...

  • Page 153: Parts List - Hydraulic Cylinder Main Assembly

    Parts List – Hydraulic Cylinder Main Assembly 17-00001-C Page | 153...
  • Page 154 Parts List – Hydraulic Cylinder Main Assembly (cont’d) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02889 HYDRAULIC CYLINDER, 8 TON, WT & OT (-4) POSITIVE STOP SYSTEM ASSEMBLY 11-00271 824 CYL. INSULATION SHOE h-3804A 5/8 BOLT INSULATION h-3804B 5/8 BOLT INSULATION 15-00045 824 FRONT J- FRAME MOUNT BLOCK H-3801...

  • Page 155: Parts List - Electrical Cabinet High/Low Voltage Assembly

    Parts List – Electrical Cabinet High/Low Voltage Assembly 17-00001-C Page | 155...
  • Page 156 Parts List – Electric High/Low Voltage Cabinet Assembly (cont’d) ITEM PART DESCRIPTION QTY. NUMBER 15-02734 CABINET, ELECTRICAL, WT (-4) 15-02744 LOW VOLTAGE PANEL, ELECTRICAL, WT (-4) 15-02745 HIGH VOLTAGE PANEL, ELECTRICAL, WT (-4) 15-01719 POWER SUPPLY 120W 5A 24VDC (CLEAN) 15-00715 SAFETY RELAY BOARD 15-02907...

  • Page 157: Parts List - Printed Circuit Board Assembly

    Parts List – Printed Circuit Board Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00715 SAFETY RELAY BOARD 15-00135 RELAY, SPDT 11-00376 FUSE 2 AMP 15-00152 FUSE 5 AMP 15-00451 FUSE 0.5 AMP 15-00129 FUSE 1 AMP 11-00375 FUSE 4 AMP 15-00130 FUSE 1.6 AMP 15-00133...

  • Page 158: Parts List - Hydraulic Reservoir Assembly

    Parts List – Hydraulic Reservoir Assembly 17-00001-C Page | 158...
  • Page 159 Parts List – Hydraulic Reservoir Assembly (cont’d) ITEM NO. PART NUMBER DESCRIPTION QTY. 10-00087 BLACK RUBBER SEAL, 3/16 X 1 11-00319 SHCS, M6 x 1.0 x 20MM, STAINLESS 15-00226 LEVEL GAUGE WITHOUT THEMOMETER 15-00682 HHSC, M8 X 1.25 X 25mm LONG, ZINC PLATED 15-00758 RETURN FILTER ASSEMBLY 15-00782...
  • Page 160 Parts List – Hydraulic Reservoir Assembly (cont’d) H-3600 LOCK WASHER, 5/16" 15-02715 CAP, FILTER RETURN ASSEMBLY 15-02714 CAP RING, FILTER RETURN ASSEMBLY 15-00888 FILTER ELEMENT(MAIN) , FILTER RETURN ASSEMBLY 15-02629 BREATHER ELEMENT, FILTER RETURN ASSEMBLY 15-02537 FLANGE GASKET, FILTER RETURN ASSEMBLY 17-00001-C Page | 160...

  • Page 161: Parts List - Hydraulic Manifold Assembly

    Parts List – Hydraulic Manifold Assembly 17-00001-C Page | 161...
  • Page 162 Parts List – Hydraulic Manifold Assembly (cont’d) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01157 824 MANIFOLD 15-01120 Valve, 4-WAY H CENTER 24 VDC 15-01113 CHECK VALVE T-5A 4 PSI SPRING CXFA XAN (CK1) *NB* 15-01140 COUPLING, MP-FP 90 4-4 MALE PIPE TO FEMALE PIPE 90 15-01118 VALVE, PROP.

  • Page 163: Parts List - Hydraulic Suction Filter Assembly

    Parts List – Hydraulic Suction Filter Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01180 Fitting JIC MB-MJ 16-12 15-01163 Fitting JIC MB-MJ 16-16 15-00781 Suction Access Plate 15-01131 Suction Filter 1” Nut Style 15-01102 Hose Suction 1.0” x 16.5 15-01103 Hose Suction .75”...

  • Page 164: Parts List - Return Filter Assembly

    Parts List – Return Filter Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02715 Cap, Filter Assy Return 15-02714 Ring, Filter Assy Return Cap 15-00888 Hydraulic Filter Element 15-00758 Filter Assembly Return Hycon 15-01183 Fittting MB-MJ 16-12 15-01114 Hose, Cooler to Tank Return 37” 17-00001-C Page | 164...

  • Page 165: Parts List - Motor Pump Assembly

    Parts List – Motor Pump Assembly Parts List – Motor Pump Assembly (cont’d) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01142 MB-MJ 90 5/8" - 3/4" MALE BOSS TO MALE JIC 15-01127 SPIDER, 824OT/WT 15-01126 COUPLER HALF, L095 (5/8 X 3/16) 15-01125 COUPLER HALF, L095 (1-1/8 X 1/4) 15-01124...

  • Page 166: Parts List - Hydraulic Cooler Assembly

    Parts List – Hydraulic Cooler Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00783 BRKT, RESERVOIR COOLER MOUNT 15-01601 M6, WASHER, ZINC PLATED 15-01393 LOCK WASHER, M6, DIN127 ZINC 11-00319 SHCS, M6 x 1.0 x 20MM, STAINLESS 15-01132 COOLER, 824 H/S ECO 4 15-01147 MB-MJ 90 12-12 MALE BOSS TO MALE JIC 90 17-00001-C...

  • Page 167: Decommissioning Your Machine

    Decommissioning Your Machine The decommissioning of a Haeger machine is a rare occurrence as older models themselves being relocated or sold to other facilities around the world. In the event a machine component requires replacement, we recommend recycling the old. Most countries have recycling programs for such components like computers, petroleum based fluids, metals and so on.

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