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PennEngineering Haeger 824 OneTouch5He Operation Manual

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824 OneTouch5H
Operation Manual
17-00078 Rev. D.8.2024

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  • Page 1 824 OneTouch5H Operation Manual 17-00078 Rev. D.8.2024...
  • Page 2 © 2021 HAEGER, INC. All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from HAEGER, INC. HAEGER, INC makes no representation or warranties with respect to the contents here of and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 - INTRODUCTION Congratulations!................................ 1 Haeger Locations Worldwide ............................ 1 Statement of Foreseen Use ............................2 Safety Information (Also see Section 3) ........................2 Customer Service ............................... 2 Responsibilities of the Operator ..........................2 Responsibilities of the Service Technician ......................... 2 Basic Maintenance ..............................
  • Page 4 Fire Safety Equipment ............................. 33 Multi-Class Rated Fire Extinguisher ........................33 Safety Awareness & Residual Risks ......................... 34 Operator Safety Awareness & Residual Risks ..................... 35 Maintenance/Technician Safety Awareness & Residual Risks ................37 Safety System Tests ..............................39 Test 1: Safety Sensor Test Procedure ......................... 39 Test 2: Conductive Mode/TPS Test ........................
  • Page 5 Upper Tool Changer (15-43110) Pt.1 ........................119 Upper Tool Changer (15-43110) Pt.2 ........................121 Lower Tool Changer (15-43109) Slide Assembly ....................123 Lower Tool Changer (15-43109) Indexing Assembly ..................... 125 Air Manifold (15-03967) ............................127 Lower Tool Holder Assembly (15-00363) ....................... 128 Robot Ready Kit (15-43051) ..........................

  • Page 6: Section 1 - Introduction

    SECTION 1 - INTRODUCTION Congratulations! You are using a genuine Haeger Hardware Insertion Machine - the industry standard for dependable fastener insertion. Haeger, Inc. is widely recognized as the industry leader in the development and implementation of innovative self-clinching fastener installation technologies. For over thirty years, Haeger engineers have been designing and building flexible systems for installing practically every kind of self-clinching fastener into practically every kind of work piece - creating new technologies to help Haeger owners get just about any job done productively and profitably.

  • Page 7: Statement Of Foreseen Use

    Statement of Foreseen Use The One Touch -5He insertion machines are intended for use in an indoor commercial or industrial environment. Factory-authorized training is made available for operators at the time of installation. The Insertion Logic technology and Haeger machines are designed to operate at voltages ranging between 208-575V and at 50 or 60Hz with no additional power requirements.

  • Page 8: Basic Maintenance

    Basic Maintenance The customer is responsible for basic maintenance of the machine, including but not limited to:  Cleaning the machine regularly to prevent the buildup of dirt and debris.  • Inspecting the machine regularly for signs of wear and tear.  •...

  • Page 9: Basic Data Sheet

    Basic Data Sheet YOUR Machine Model 824 One Touch -5He Serial Number: Year Manufactured: Voltage: Amperes: Hertz (Machine): Hertz (MAS): Phase: 824 OT-5e Machine Matrix Voltage 208/240 380/480 Amperage Hertz 50 or 60 50 or 60 50 or 60 Phase Noise Measurement Summary LEX 8-hour 74 dB (A)

  • Page 10: Illustration Of Safety Notes

    Illustration of Safety Notes Safety notes are identified by a pictogram and a signal word. The signal word describes the severity of the risk at hand. Warning possible dangerous situation that could cause minor physical injuries. Risk of electrical voltage possible dangerous situation that could cause serious physical injuries.

  • Page 11: Details Of Location In The Documentation

    Details of Location in the Documentation All information in these instructions concerning direction and location refer to the workplace of the operator. Rear Side of Machine Right Side Left Side Front Side In this manual, the use of the terms left and right refers to the machine operator’s left and right when they are standing in front of the machine and facing the work area.

  • Page 12: Safety Precautions And Warnings

    Safety Precautions and Warnings Operate this Haeger Hardware Insertion Machine without proper Never instructions. Read and thoroughly understand this manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless you Never are a trained electrician and thoroughly understand this machine’s electrical schematic.

  • Page 13: Section 2 -Installation

    SECTION 2 -INSTALLATION Handling The Haeger Hardware Insertion Machine is designed to provide the operator with a comfortable working height and to allow freedom of movement when positioning work pieces in the tooling area. Because of these features, the machine is top heavy when unloading. ...

  • Page 14: Recommended Safe Work Zone

    Recommended Safe Work Zone Prior to delivery, it is recommended that an area is laid out which allows operator and maintenance personnel ample space to work or service the machine. The distances shown below are general guidelines. It is the customer’s responsibility to adjust this “Safe Work Zone”...

  • Page 15: Skid Removal

    Skid Removal  The feet are already installed on the machine.  You will need to lift the machine to remove the skids.  You will need different three wrenches. Skid Bolt: 9/16 in/13mm socket 9/16”/13mm socket wrench Foot: 7/8 in/22 mm open end wrench 7/8 in/22 mm 15/16 in/24 mm open end wrench 15/16 in/24 mm...

  • Page 16: Machine Setup

    Machine Setup 1. Place the machine carefully in your shop. The surface should be flat, level, and hard enough to support the machine's weight, which is detailed in the 'Basic Data' section of this manual. If you're unsure whether the surface can hold the machine's weight, consult a structural engineer. As of the time this manual was published, there are no known requirements to secure or anchor the machine to the surface.
  • Page 17 Machine Setup (Continued) 4. Air must be connected to the machine. Connect airline to the shut-off valve attached to the air regulator located at the back of the machine. Use only an airline that supplies clean, dry air. Air Flow Air Pressure 3 ft.

  • Page 18: Main Power Setup

    Main Power Setup The electrical connections required in this section must be  made by a qualified electrician. Check to make sure that the electrical power supply for this  machine has been disconnected at the supply source before doing any work on the machine’s electrical system.

  • Page 19: Machine Operator Basic Controls

    Machine Operator Basic Controls All the operator controls except the foot pedal are through the touch screen interface to the right of the machine. There are E-Stop buttons/Stop buttons are on both right and left sides of the machine. Touch Screen Control Panel This is the primary interface to the operation control system.

  • Page 20: Footswitch

    Footswitch Footswitch is shielded and connected to the Haeger Machine by a heavy-duty cable. It contains both the Down and Up Footswitches. When the Down Footswitch is depressed, the cylinder ram moves down. Releasing the Down Footswitch will stop the ram. Depressing the Down Footswitch again will recommence downward ram movement. In Conductive Mode, the machine will complete one normal cycle of the insertion process when the Down Footswitch is depressed and held down.

  • Page 21: Testing Motor Phase (Direction Check)

    Testing Motor Phase (Direction Check) The Machine Setup must be completed before initiating this test. 1. Open Side Panels from machine base so that the Motor is in view. Turn the machine’s Main Disconnect Switch to the ON position. 2. Twist the Red Mushroom Button (E-stop button) to be sure they are unlatched.
  • Page 22 Testing Motor Phase (continued)  NEVER tamper with any part of this machine’s electrical system unless you are a trained electrician and thoroughly understand this machine’s electrical schematic. Make sure that the electrical power supply for this machine  has been disconnected at the supply source before doing any work on the machine’s electrical system.

  • Page 23: Upper Tool Changer

    Upper Tool Changer The upper tool changer holds the tips and shuttle assemblies for up to four different fasteners. It moves side to side, to allow the vacuum anvil to pick up and drop off different tips. The upper tool changer also moves the shuttle assemblies backward to receive fasteners from the MAS, and then forward to position the fasteners below the vacuum punch for insertion.

  • Page 24: Upper Tool Holder

    Upper Tool Holder The Upper Tool Holder is secured to the machine’s cylinder rod by the black serrated knob in the front. This Upper Tool Holder can usually be left on the machine. If it requires removal, do so with care. Continuity springs and guide pins inside the Upper Tool Holder may be easily knocked out during removal.

  • Page 25: The Air Supply

    The Air Supply All air supplied to the machine has one central point of entry. The supply airline connects to the air filter/dryer, then passes through the pressure regulator and soft start regulator. Air is then evenly distributed out to other components such as the MAS bowls, and tool changers. The main components of the main air supply for the machine are: The Air dryer/filter.

  • Page 26: The Anvil

    The Anvil Anvils and Tips are specifically designed for the tool change systems on the 824 One Touch Hardware Insertion Machine. They are also fastener specific. The Anvil consists of: The body, spring, guide pin, and retaining screw. • The Anvil backs up the work piece as the fastener is being inserted by the Vacuum Punch/Tip.

  • Page 27: Quick Mount Auto Tooling Changeover

    Quick Mount Auto Tooling Changeover Step 1: Place tooling onto the MAS adapter, align the module using the locking and alignment pins. Step 2: Ensure the module is seated flush, and then push the lever towards the MAS bowl to lock. 17-00078 Rev.

  • Page 28: Modular Auto Feed System (Mas 350)

    Modular Auto Feed System (MAS 350) Modular Auto Feed System (MAS): This system allows the operator to run the MAS 350 bowls either at a continuous vibration or at intermittent vibration. Continuous vibration is commonly used when emptying the bowl out of hardware for a tool change or for small quantity hardware runs. Intermittent vibration is commonly used for normal high volume insertion applications.

  • Page 29: Quick Startup Procedure

    Quick Startup Procedure This procedure assumes that you are thoroughly familiar with this machine’s basic controls as described in the first part of this section. If you are not familiar with these controls, STOP. Return to the beginning of this section and review any controls you are not thoroughly familiar with before continuing.

  • Page 30: Positive Stop System Assembly

    Positive Stop System Assembly The Positive Stop System provides an easily adjustable method to precisely maintain a stopping point of the machine cylinder. This system is well suited for improving uniformity on delicate work pieces made of softer materials such as aluminum, fiberglass, or composite. It can also be used for inserting small hardware.

  • Page 31: Positive Stop System Setup Procedure

    Positive Stop System Setup Procedure This Setup Procedure can be used for production runs in both Conductive and Non-Conductive Modes. This setup procedure assumes that you are thoroughly familiar with this machine’s operating controls, safety systems, and conductive/non-conductive modes. If you are not familiar with the above stated controls and systems, STOP! Go to those sections and become familiar with all of them before continuing.
  • Page 32 Check your settings. Prepare hardware and workpiece for another insertion. Bring the Punch down until it contacts the workpiece and stops. Depress the Down Footswitch a second time, the machine should install the hardware and stop. Raise the Punch and remove workpiece. Examine the hardware to ensure it has been installed properly.

  • Page 33: Section 3 - Haeger Safety System

    SECTION 3 – HAEGER SAFETY SYSTEM Safety Precautions and Warnings Operate this Haeger Hardware Insertion Machine without proper Never instructions. Read and thoroughly understand this manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless you Never are a trained electrician and thoroughly understand this machine’s electrical schematic.

  • Page 34: Safety System Description

    Safety System Description The Haeger Hardware Insertion Machine is equipped with a unique, reliable Safety System. Conductive Mode When the Safety System detects a non-conductive material between the Upper and Lower Tools, the Upper Tool’s downward motion reverses immediately and returns to its’ Up position. Non-conductive mode The Upper Tool’s downward motion stops when any material is placed between the Upper and Lower Tools.
  • Page 35 In non-conductive mode:  Foot pedal must be released and pressed a second time.  Within safe position set by the TPS. Before each cycle, the state of the two sensors in the ram adapter are monitored by the dedicated Safety Controller.

  • Page 36: Tooling Protection System

    Tooling Protection System The Tooling Protection System (TPS) is intended for protecting the tooling and/or workpiece from damage in the event of wrong length fasteners or unintended obstructions that come in between the workspace. This system works in conjunction with the Safety System. The TPS is programmed during “Setup Stroke” at the beginning of each project.

  • Page 37: Lockout-Tagout

    Lockout-Tagout Lockout-Tagout is a safety procedure used to ensure that malfunctioning machines are properly shut off during maintenance or servicing. Before any repair work begins, the machine is isolated from hazardous power sources and rendered inoperative. The procedure involves locking the device or power source and attaching a tag to indicate that it should not be turned on.

  • Page 38: Fire Safety Equipment

    Fire Safety Equipment Haeger systems do not produce thermal, biological, fire or radiation hazards. However, having a Multi- Class rated fire extinguisher within reasonable distance from the machine and operator(s) is sound safety practice and is recommended. Your fire extinguisher(s) should be able to extinguish fires involving ordinary combustible materials, flammable/combustible liquids and energized electrical equipment.

  • Page 39: Safety Awareness & Residual Risks

    Safety Awareness & Residual Risks Introduction This section contains two sets of principles that must be followed to assure maximum safety when operating your Haeger Hardware Insertion Machine. The 1 explains situations and behaviors to avoid in order to prevent injury. The 2 principle describes residual risks that are inherent of the machine and cannot be removed.

  • Page 40: Operator Safety Awareness & Residual Risks

    Operator Safety Awareness & Residual Risks Risk of crushing: A high risk crushing hazard is created between the Punch and Anvil. Safety of the operator in non- conductive operation must remain accessible only to trained and authorized personnel that are experienced in appropriate machinery operating conduct.
  • Page 41 Risk of pinching: A medium risk of pinching hazard created by the Upper Tool Changer moving back and forth while changing Vacuum Tips and receiving fasteners. Risk of pinching: A medium risk of pinching hazard created by the Lower Tool Slide moving back and forth while exchanging lower tools.

  • Page 42: Maintenance/Technician Safety Awareness & Residual Risks

    Maintenance/Technician Safety Awareness & Residual Risks Risk of pinching: A medium risk pinching hazard during maintenance as the Lower Tool Slide moves back and forth exchanging lower tools. Risk of pinching: A medium risk pinching hazard during maintenance of adjusting nuts on Lower Tool Indexing assembly.
  • Page 43 Risk of Electrical Shock: A high risk of electrical shock is present while working on the RIGHT HALF of the electrical cabinet. See Section 7 Electrical Cabinet Assembly to identify components. High Voltage hazard is ALWAYS present in this location, until INCOMING (MAIN) power is shut OFF.

  • Page 44: Safety System Tests

    Safety System Tests There are three (3) Safety Tests in total. Do not skip or ignore any of them! Depending on the ambient shop temperature, you may need to warm up your Haeger Machine before beginning any operations. To do this, turn it on and let it run for about ten minutes. Test 1: Safety Sensor Test Procedure 1.

  • Page 45: Test 2: Conductive Mode/Tps Test

    Test 2: Conductive Mode/TPS Test Never attempt to test or demonstrate this machine’s Safety System by placing any portion of your hand or body between the Upper and Lower tools. Always use the test procedure outlined in this manual. NEVER Operate this Machine without the proper tooling installed. The following instructions assumes the first Safety Sensor test has been performed and passed.
  • Page 46 Test 2: Conductive Mode/TPS Test (Continued) 7. Place a non-conductive material (paper or cardboard recommended, harder materials may damage tooling if vacuum tip has a protruding pin) above the anvil, making sure the object completely covers the top surface of the Anvil. Keep your hands away from the tooling area. Depress and hold the Down Footswitch.

  • Page 47: Test 3: Safety Gap Test

    Test 3: Safety Gap Test Never attempt to test or demonstrate this machine’s Safety System by placing any portion of your hand or body between the Upper and Lower tools. Always use the test procedure outlined in this manual. NEVER Operate this Machine without the proper tooling installed. The following instructions assumes the first Safety Sensor test has been performed and passed.
  • Page 48 Test 3: Safety Gap Test (Continued) This measurement must be at least .060” in. /1.52 mm or more for the safety systems to • function properly. • If this measurement is less than .060” in. /1.52 mm, the gap is insufficient and must be addressed.

  • Page 49: Section 4 - Touch Screen Operation (Step By Step Demo)

    SECTION 4 – TOUCH SCREEN OPERATION (Step by Step Demo) OneTouch-5He - Introduction This section provides you, the operator, with all the information that you need to operate the Haeger 824 OneTouch-5He safely and productively. Make sure that you read and understand all the descriptions, instructions and notes contained in this section.

  • Page 50: Touch Screen Hierarchy Overview

    Touch Screen Hierarchy Overview 17-00078 Rev. D.8.2024...

  • Page 51: User Level Security Access

    User Level Security Access User level security access, each login account is assigned a security level by the administrator. When the machine is first powered On or when operator change occurs, the user security level must be selected to access the Run or Start Production screen. Access & permissions are as follows: Advanced Haeger Administrator...

  • Page 52: Quick Run Step By Step Demo

    Quick Run Step by Step Demo The 824 OneTouch-5He Insertion Machine is equipped with a computer running InsertionLogic software. This computer controls most of the machine’s settings and functions and is equipped with a touchscreen. The touchscreen is the main method of entering information into the software and controlling the computer.
  • Page 53 Touch on Quick Run Touch on Turn on Machine to start the motor. • Station: Stations Select Station • Touch on Station 1 are high volume, Automatic insertion stations working in conjunction with Modular Automated Feed System (MAS). 17-00078 Rev. D.8.2024...
  • Page 54 • Tooling • Set to Shuttle Tooling: This feature allows the operator to select the type of tooling to run in the selected station. Touch on select Tooling Options are: Shuttle and Manual fastener. • Select Fastener Material Material: • Touch on Steel Aluminum ...

  • Page 55: Tooling Control

    • Unit & Size: • Metric • Unified • Select Fastener Unit of Measure • Touch on Metric • Select Fastener Size • Touch on M3 Touch OK to confirm selection Tooling Control 17-00078 Rev. D.8.2024...
  • Page 56 Force (lbs): Is the amount of force that will be applied during the hardware insertion cycle. The force can range from 800 pounds (3.6KN) to 16,000 pounds (71.2 KN). The 3300 lbs value displayed is derived from a manufacturers table of values however it can be adjusted by touching the symbols.

  • Page 57: Mas Values

    Eject Time (Sec): The Eject Time controls duration of the air blast which sends the fastener from your MAS 350 bowl to the automatic tooling at the work area. Adjust this time as needed for the fastener to properly reach the work area. Larger, heavier fasteners typically need longer eject times then smaller, •...

  • Page 58: Quality Control

    Fastener Length: This will instruct the machine to verify fastener length when contact with the anvil is detected. This can be activated or deactivated by touching the Fastener Length ON/OFF button. • Fastener Length • Set to ON This feature is particularly helpful with the insertion of studs, assuring the correct length is being inserted.
  • Page 59 Vacuum: This feature allows the operator to switch the vacuum system ON or OFF on the vacuum punch. • Vacuum • Set to Auto Modular Auto Feed System (MAS): This feature allows the operator to either run the MAS 350 at a continuous vibration or •...

  • Page 60: Setup Stroke

    Eject Fastener: This feature allows the operator to eject a fastener from the MAS bowl to the work area. • Eject Fastener • Tap to eject fastener for insertion. Setup Stroke : This feature sets up and records certain values for the current auto-tooling station and project run.
  • Page 61 • Setup Stroke 2 • Depress the Down Footswitch again. Setup Stroke Step 2 – Station The ram will stop when contact with the anvil and/or workpiece is detected. Depressing the Down again after this will exert insertion force. Setup Stroke Step 3 - Station Fastener insertion complete.

  • Page 62: Programs Setup Step By Step Demo

    Programs Setup Step by Step Demo One of the most useful features of InsertionLogic is the ability to store and retrieve programs. When you save a program, you are saving all the setup values (for instance: Force, Dwell, Up Position, TPS, Fastener Detection, Fastener Length, and Teach sequences).
  • Page 63 The 824 OneTouch-5He Insertion Machine is equipped with a computer running InsertionLogic software. This computer controls most of the machine’s settings and functions and is equipped with a touchscreen. The touchscreen is the main method of entering information into the software and controlling the computer.

  • Page 64: Create New Program

    Touch on Programs Create New: Begins a new program. Programs are stored on the machine’s hard drive. • Create a new program • Touch on Create New Create New Program Program Name: Name to identify the program for later. For this example, use “Program Demo Plate 1 •...

  • Page 65: Fastener Library

    New Customer: Adds a new Customer to the internal database. If a customer had been previously entered, choose “Existing” to see the list for selection. Touch on New • Touch to bring up keyboard • Touch Type “Haeger, Inc.” • Touch Ok Program Notes: Space for any notes as necessary.
  • Page 66 Part Material: Material of the work piece/panel (Not the fastener). • Select Part Material • Touch on Steel Fastener Type: Blind Standoff (ex. BSO)  Standoff (ex. SO)  Stud/Pin (ex. FH, HFH)  Nut (ex. CLS, S)  • Select Fastener Type •...
  • Page 67 • Select Length • Touch on 10 Length: fastener length Select Tooling Type: Depending on the fastener and project, the Tooling Type can be either Shuttle or Manual. • Select Tooling Type • Touch on Shuttle Use arrows to move to next setup.
  • Page 68 Quality Control: Sensitivity Values: TPS Sensitivity Values: Minimum of 0.1, maximum of 1. Fastener Length Sensitivity: Set Fastener Minimum of 0.1, maximum of 5. Detection Fastener Detection Sensitivity: Set Sensitivity Values Minimum of 0, maximum of 1.813. Touch on Station 2 Repeat Wizard to program STATION •...
  • Page 69 • Select Unit • Touch on Unified • Select Fastener Type • Touch on S • Select Size • Touch on 632 • Select Length • Touch on 2 • Select Tooling Type • Touch on Shuttle 17-00078 Rev. D.8.2024...
  • Page 70 Use arrows to move to next setup. Tooling: Select correct tooling for current job Tooling Information: Specifications for selected tooling Insertion Values: Force: 800 – 16,000 Dwell: 0.00 – 3.0 Up Travel: 0-100 Set MAS Values Set Insertion MAS Values: Values Eject Time: 0.00-10.0 Vibration Time: 0.0-10.0...
  • Page 71 Step through Wizard by touching on the selections shown below Select Manual Tooling Tooling: Select correct tooling for current job Use arrows to move to next setup. Tooling Information: Specifications for selected tooling Insertion Values: Force: 1,000 – 16,000 Dwell: 0.00 – 3.0 Up Travel: 0-100 Set Insertion Values...
  • Page 72 Touch on Station 4 Speed up the programming steps by using Search Fastener in lieu of the Touch on the Search Fastener Tab wizard to program Station * This time select a Nut CLS-M10-1. Touch on Global Touch on Fastener Name Type CLS •...
  • Page 73 Touch select CLS-M10-1 Touch on Steel Touch on Manual Move to next step Tooling: Select correct tooling for current job Tooling Information: Specifications for selected tooling Insertion Values: Force: 1,000 – 16,000 Set Insertion Dwell: 0.00 – 3.0 Up Travel: 0-100 Values 17-00078 Rev.

  • Page 74: Insertion Groups

    Move to next step TPS Sensitivity Values: Minimum of 0, maximum of 1. Fastener Length Sensitivity and Fastener Detection Sensitivity not applicable for manual tooling. Set Sensitivity Values Touch on Add to create Adding Insertion Groups an Insertion Group. For this example, create 4 insertion groups.
  • Page 75 Amount: This column sets the number of fasteners to be inserted for each insertion group. Touch here to enter number of fasteners for Station 1 Enter the number of fasteners to be inserted. Touch on OK Picture: This icon associates a part image with the insertion group.
  • Page 76 Images can be selected from different locations. USB: Typically used to pull  • images from a camera or flash Select image from Local drive. Local HDD: Images that reside on  • the machines local hard drive are Touch on Local HDD selected from here.
  • Page 77 • Select a part picture for hardware insertion • Touch on Picture Icon for insertion group 2 Pre-Used: Saved images previously used. Select the same image Touch on Use from Pre Used Images • Touch the location for each insertion on the part. Select Points: Add Insertion Points to the •...
  • Page 78 • Select a part picture for hardware insertion • Touch on Picture Icon for insertion group 3 • Select image from Local Select Image Select Image: A different image with a different view of the part can be selected. • Touch on Local HDD Touch on Use •...
  • Page 79 • Select a part picture for hardware insertion • Touch on Picture Icon for insertion group 4 • Select image from Local Select Image • Touch on Local HDD Touch on Use • Touch the location for each insertion on the part. Select Points: Add Insertion Points to the •...
  • Page 80 • System detected fastener amount discrepancy from step • Touch No to continue adding insertions • Add a fastener insertion point • Missing insertion is now corrected. Touch on OK A Tip or Lower Tool from a different station may be used if desired. Note however, not all tooling are compatible with all fasteners and damage to tooling, workpiece, &...
  • Page 81 Touch on Save to save the Insertion Program Save Program 17-00078 Rev. D.8.2024...

  • Page 82: Run Program Step By Step Demo

    Run Program Step by Step Demo This section provides you, the operator, with the information that you need to run a Program and operate the Haeger 824 OneTouch-5He safely and productively. Machine Controls Touch Screen Emergency Stop Foot Switches  Read and understand all Warnings and Cautions in this manual and follow the instructions for testing the Safety System in the Safety System section before attempting to operate this machine.
  • Page 83 Access Level Reminder: Advanced Haeger Administrator Administrator Operator Level Machine User Technician Programs Filter Select Programs Create New Program Edit Loaded Program Preview Program Start/Load Program Edit Selected Program Delete Program Administrator/Operator  Access Level Reminder: Login, Load Program, Close Program, Machine User does not have access to LOAD Logout a Program.
  • Page 84 Enter Password Touch on Programs Select desired program Touch on Start/Load 17-00078 Rev. D.8.2024...
  • Page 85 Production Run Overview Program Action • Batch Size: Is how many parts you must complete. Touch on the value itself, to touch type a new value. Turn on Machine • MAS Vibration (%): This feature allows the operator to increase or decrease the vibration intensity of the MAS 350 bowl.
  • Page 86 Setup Stroke: This feature sets up and records the fastener pickup point, fastener length, and insertion point. This only needs to be setup the first time for each station Depress when running a program. Footswitch Upper tool in motion Depress Footswitch again to apply insertion force Touch Next 17-00078 Rev.
  • Page 87 Yes: Insertion was completed successfully and ready to move on to next insertion point No: Opens the Adjust Fastener • Was hardware inserted Window. Change Insertion and/or correctly? MAS values as needed. • Touch on Yes or No ADJUSTING INSERTION VALUES Increase or decrease the value by touching the symbols on...
  • Page 88 Tool Change In Progress Upper Tool Changer and Lower Tool Changer are in motion. Keep clear of moving parts. Eject first fastener into the shuttle • Station tooling and fastener is in place & ready • Touch on flashing red square to begin setup stroke Setup Stroke: This feature sets up and records the fastener pickup point, fastener...
  • Page 89 Depress Footswitch again to apply force • Check part • Touch on Next Confirm force and insert rest of fasteners according to program if any. 17-00078 Rev. D.8.2024...
  • Page 90 Tool Change In Progress Upper Tool Changer and Lower Tool Changer are in motion. Keep clear of moving parts. • Station tooling and fastener is in place & ready. • Touch on flashing red square for Setup Stroke Setup Stroke: This feature sets up and records the fastener pickup point, fastener length, and insertion point.
  • Page 91 Confirm setup and insert rest of fasteners according to program if any. Tool Change In Progress Upper Tool Changer and Lower Tool Changer are in motion. Keep clear of moving parts. • Station tooling and fastener is in place & ready •...
  • Page 92 Setup Stroke: This feature sets up and records the fastener pickup point, fastener length, and insertion point. This only needs to be setup the first time for each station when running a program. Depress Footswitch Upper tool in motion Depress Footswitch again to apply insertion force •...
  • Page 93 Confirm setup and insert rest of fasteners according to program if any. Batch Complete: Yes: Save insertion data and quit No: Quit without saving Cancel: Go back to beginning of program and increase Batch Size Program Ends and returns to Main Screen 17-00078 Rev.

  • Page 94: Section 5 - Options

    SECTION 5 - OPTIONS Component Part # Description Picture Laser – Part 15-01801 Provides a highly visible, red- Locating Light laser indicator to aid in locating the lower tool under larger parts. Increases productivity and decreases operator fatigue. 17-00078 Rev. D.8.2024...

  • Page 95: Section 6 - Machine Maintenance

    SECTION 6 – MACHINE MAINTENANCE This maintenance schedule is applicable for standard machine shop operating conditions. When operating under severe conditions such as heavy dust and dirt, increase the schedule to reflect such conditions. DO NOT lubricate the Upper Tool Holder with any lubricant other than a small amount of lithium grease (white).
  • Page 96 Maintenance Schedule (cont.) *Hydraulic Fluid The machine uses Exxon Humble Hydraulic H AW-32. Equivalent ISO 32 Viscosity Grade Hydraulic oils may be used. ** Lithium Grease Each Haeger machine is shipped with a tube of Lubriplate 630-AA. This is the recommended grease to use for lubricating parts around the machine.

  • Page 97: Troubleshooting

    Troubleshooting Problem Source Solution Machine has no Disconnect Turn disconnect switch to the On position. power. switch is off. Open the cabinet and insure the disconnect switch attachment bar is still connected to the switch inside the cabinet. Inspect the condition of the disconnect switch handle for any damage and alignment to the attachment bar.
  • Page 98 Problem Source Solution Fastener will not MAS bowl is Check to ensure there is enough fasteners in the MAS bowl. feed. empty. MAS module(s) Check the MAS module to ensure that there are no fasteners or jammed. debris jammed in the fastener tracks. Air is not set to Check the air supply is properly set to correct pressure.
  • Page 99 Source Problem Solution No pressure is Check the condition of the proportional amplifier. built. Ram comes Running non- Ensure that you are in the right mode for the material you are down, taps conductive running. workpiece, and Check the condition of the tooling and the workpiece. Dirty tools Tooling or then returns workpiece is...

  • Page 100: Weekly Care & Maintenance

    Weekly Care & Maintenance This maintenance schedule is applicable for standard machine shop operating conditions. When operating in severe conditions such as heavy dust or dirt or running for long hours. Increase the schedule to reflect such conditions. MAS 350 Bowl: Care & Maintenance •...

  • Page 101: Flight Tube: Care & Maintenance

    Flight Tube: Care & Maintenance • Dirt, grease, and debris builds up over time in the tubes. • It is recommended to blow out flight tube after each tool change. • 1 : Detach tube(s) from MAS 350 Module and upper tool changer.

  • Page 102: Upper Tool Changer: Care & Maintenance

    Upper Tool Changer: Care & Maintenance • It is recommended to dust out the upper tool changer weekly or more frequently based on usage. Use dry compressed air to blow out debris. Eye protection must be worn DO NOT use rubbing alcohol, WD-40, diesel, gas, etc., to clean tool changer slides! DO NOT use Silicone Spray as a lubricant on this machine.

  • Page 103: Upper Tool Holder: Care & Maintenance

    Upper Tool Holder: Care & Maintenance DO NOT use rubbing alcohol, WD-40, diesel, • It is recommended to gas, etc., to clean contacts or any part of the inspect the upper tool holder holder and its contacts weekly or more •...

  • Page 104: Lower Tool Slide: Care & Maintenance

    Lower Tool Slide: Care & Maintenance : Un-Clamp: Unlock the Lower Tool • using touch screen, allowing operator to manually move the slide back for care & maintenance. • Go to Quick Run Screen. : Move tool slide back in the direction •...
  • Page 105 Lower Tool Slide: Care & Maintenance (cont.) Remove two screws on locking cylinder and pin. : Gently pull locking cylinder and pin out. • : Wipe off cylinder pin with dry clean cloth and apply a thin lithium grease film of around the pin.

  • Page 106: Diagnostics: From Main Screen

    Diagnostics: From Main Screen Touch on Admin Touch on Diagnostics 17-00078 Rev. D.8.2024...
  • Page 107 Digital Inputs (DIxx): These are inputs for the PLC from various points on the electrical board. These Inputs determine what Outputs will be turned on at certain times. Digital Outputs (DOxx): These are Outputs from the PLC to various points on the board to control Relays, Air Cylinders, Modular Auto Feed (MAS), and other functions.

  • Page 108: Schematics & Diagrams

    Schematics & Diagrams Schematics and Diagrams are customized to accurately depict your machine and will not be bound in this operation manual. They will be delivered in the USB Document package which is included in the shipping kit of your machine. Typical Drawing List: ...

  • Page 109: Customer Service

    Customer Service Haeger is proud of its reputation for providing you with first-class support. Our mission is to offer you cutting edge technology machines that will provide your organization with world class performance and value. Contact us today. A service tech will contact you within 24 hours To save time, please be prepared to give your area Haeger Representative the following information: 1.

  • Page 110: Limited Warranty

    Warranty Limited Warranty 1. EXCLUSIVE WARRANTY: This warranty is exclusive and in lieu of all other expressed or implied warranties including, without limitation, the implied warranties or merchantability and fitness for a particular purpose. 2. EFFECTIVE DATE: The warranty period starts from the date of installation by Distributor or Haeger Factory Technician, or from date of receipt if self-installed by the customer.

  • Page 111: Section 7 - Parts List

    SECTION 7 – PARTS LIST Description The Parts in this section of the manual are listed by Item Number, Part Number, Description and Quantity. ITEM NO. PART NUMBER DESCRIPTION QTY. XX-XXXXX XXXXXXXXXX Item Numbers : Are depicted with in a circle with an arrow pointing to the specific part or assembly. Part Number: Identifies a specific item in Haeger’s inventory.

  • Page 112: Main Assembly

    Main Assembly 17-00078 Rev. D.8.2024...
  • Page 113 Main Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03979 LABEL, MACHINE LOGO, 6X6, 824OT5e 11-00515 MACHINE LABEL, "LIFT HERE" 11-00361 LABEL, HAEGER WARNING 16-00134 LABEL, ELECTRIC SHOCK WARNING 11-00233 LATCH KEY- 824 15-00220 DISCONNECT HANDLE 11-00232 DOOR LATCH 15-03955 HMI ARM 15-03538 LABEL, E-STOP LEGEND, YELLOW BLANK 15-03067...

  • Page 114: Sheet Metal (Pt.1)

    Sheet Metal (Pt.1) 17-00078 Rev. D.8.2024...

  • Page 115: Sheet Metal (Pt. 2)

    Sheet Metal (Pt. 2) 17-00078 Rev. D.8.2024...
  • Page 116 Sheet Metal ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00030 LIFTING STRAP 15-03148 CYLINDER TOP COVER, (-5e) WT/OT 15-03081 CYL. TOOL CABINET DOOR LINKAGE LATCH, WT/OT 15-03574 COVER, POSITIVE STOP, WT/OT 15-02793 ANVIL STOR., TOOLING CABINET CYLINDER, WT (-5) 15-02795 DOOR, TOOLING CABINET CYLINDER, WT (-5) 15-02800 DOOR LATCH, TOOLING CABINET WT/OT (-5) 15-02740...

  • Page 117: Electrical Cabinet

    Electrical Cabinet 17-00078 Rev. D.8.2024...
  • Page 118 Electrical Cabinet ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02734 CABINET, ELECTRICAL, WT (-5) 15-03961 ELECTRICAL PANEL A, LOW VOLTAGE 15-02745 ELECTRICAL PANEL B, HIGH VOLTAGE 15-03887 UNIVERSAL CONTROL BOARD, (-5) 15-03907-1 COMPUTER, BOX PC 15-03974 CONTROLLER MAS350 10-00019 PANDUIT WIRING DUCT 15-00220 DISCONNECT HANDLE (PISTOL GRIP) 15-03906...
  • Page 119 Electrical Cabinet (cont.) MACHINE W/ SERIAL #’S OVERLOAD DESCRIPTION 8OT50029 OR HIGHER 15-04008 7 TO 10 AMP OVERLOAD RELAY 15-04009 16 TO 24 AMP OVERLOAD RELAY MACHINE W/ SERIAL #’S OVERLOAD DESCRIPTION BELOW 8OT50029 10-00670 6.0-8.5AMP OVERLOAD RELAY 15-00139 16-24AMP OVERLOAD RELAY 17-00078 Rev.

  • Page 120: Mas 350 Assembly

    MAS 350 Assembly 17-00078 Rev. D.8.2024...
  • Page 121 MAS 350 Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. SEE DRAWING DRIVE & BOWL, MAS 350 15-03685 BOWL ONLY, MAS 350 15-00858 DOWEL PIN, 4MM X 14MM, HARDENED STEEL 15-03739 BLOCK, MAS 350 MOUNTING 15-02924 LEVER, LOCKING, MAS 350 15-03957 1/4”...

  • Page 122: Dual Safety Sensor (15-42360) & Upper Tool Holder (15-40037)

    Dual Safety Sensor (15-42360) & Upper Tool Holder (15-40037) 17-00078 Rev. D.8.2024...
  • Page 123 Dual Safety Sensor & Upper Tool Holder ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03164 BODY, UPP. TOOL HOLDER, SAFETY SENSOR, OT 15-03650 SAFETY SENSOR, TURCK, NC 15-03649 SAFETY SENSOR, TURCK, NO 15-03206 CONTINUITY SPRING, 1 ¾ “, UNIVERSAL 11-00016 CONTINUITY GUIDE PIN H-3738 SHCS, M5 X 0.8 X 12MM, BLACK OXIDE 11-00241...

  • Page 124: Upper Tool Changer (15-43110) Pt.1

    Upper Tool Changer (15-43110) Pt.1 17-00078 Rev. D.8.2024...
  • Page 125 Upper Tool Changer (Pt. 1) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02902 HOLDER, UPPER TOOL CHANGER, HANGER 15-02860 HANGER, UPPER TOOL CHANGER 15-02904 BLOCK, UPPER TOOL CHANGER, SMALL MOUNT 15-02903 BLOCK, UPPER TOOL CHANGER, LARGE MOUNT 15-03077 UPPER PIVOT PLATE, UPPER TOOL CHANGER 15-03075 ADAPTER, UPPER TOOL CHANGER, HANGER 15-03076...

  • Page 126: Upper Tool Changer (15-43110) Pt.2

    Upper Tool Changer (15-43110) Pt.2 17-00078 Rev. D.8.2024...
  • Page 127 Upper Tool Changer (Pt. 2) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01239 SHCS, M4 X 14MM, BLACK OXIDE H-3899 FLAT WASHER, M4, STEEL 15-01705 SHCS, M5 X 16MM, BLACK OXIDE H-2539 FLOW CONTROL ELBOW, 10-32 X 5/32, METER OUT 15-01704 AIR SLIDE TABLE, 12 X 40 15-01743 FORWARD STOP, AIR SLIDE TABLE, RUBBER...

  • Page 128: Lower Tool Changer (15-43109) Slide Assembly

    Lower Tool Changer (15-43109) Slide Assembly 17-00078 Rev. D.8.2024...
  • Page 129 Lower Tool Changer Slide Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00279 RODLESS CYLINDER 15-00315 ALIGNMENT COUPLER BRACKET 15-00317 LINKING ROD 15-00316 ALIGNMEN COUPLER 15-00321 LINKING ROD BRACKET 15-00521 LIMIT SWITCH CAM 11-00495 FLAT WASHER, M5, STEEL H-3545 LOCK WASHER, #10-32 15-00450 SHCS, M5 X 14MM, STAINLESS STEEL 15-01234...

  • Page 130: Lower Tool Changer (15-43109) Indexing Assembly

    Lower Tool Changer (15-43109) Indexing Assembly 17-00078 Rev. D.8.2024...
  • Page 131 Lower Tool Indexing Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00278 LARGE SLIDE TABLE 15-00277 SMALL SLIDE TABLE 15-00310 TOOL NEST BRACKET 15-00311 TOOL NEST, 4 TOOL 15-00312 LIFT CYLINDER MOUNTING BRACKET 15-00313 LIFT CYLINDER TOP BRACKET 15-00280 LIFT CYLINDER 15-03967 AIR MANIFOLD 11-00495...

  • Page 132: Air Manifold (15-03967)

    Air Manifold (15-03967) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03967 10-STATION MANIFOLD OT5e 15-02857 VALVE, 3-POSITION SINGLE, PNEUMATIC 15-03371 VALVE, DUAL 3/2, PNEUMATIC 15-00286 5/32” AIR LINE 15-00285 ¼” AIR LINE 17-00078 Rev. D.8.2024...

  • Page 133: Lower Tool Holder Assembly (15-00363)

    Lower Tool Holder Assembly (15-00363) 17-00078 Rev. D.8.2024...
  • Page 134 Lower Tool Holder Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01565 BODY, LOWER TOOL HOLDER 15-03024 CYLINDER, COMPACT, DOUBLE ACTING 15-01198 LOWER TOOL HOLDER COVER, LEFT 15-00561 FIBER OPTIC SENSOR MODIFICATION 15-01705 FHCS, M5 X 16MM, BLACK OXIDE 15-00269 SWITCH, AIR CYLINDER AUTO 15-00273 1/4"...

  • Page 135: Robot Ready Kit (15-43051)

    Robot Ready Kit (15-43051) (For Use in Robot Equipped Machines Only) 17-00078 Rev. D.8.2024...
  • Page 136 Robot Ready Kit ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00270 AUTO SWITCH 15-01890 AIR CYLINDER FOR LOWR TOOL MIC 15-02414 AIR REG, LOW PRESSURE 0.2 MPA 15-00536 PICO CONNECTOR, 3 PIN FEMALE W/ 4 METER CABLE 10-00169 FLOW CONTROL, 5/32, METER IN 15-01389 RELAY, SOLID STATE, ROBOT OPTOCOUPLER 10-00215...

  • Page 137: Vacuum Anvil (15-40030)

    Vacuum Anvil (15-40030) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03349 VAC. ANVIL, 0.59 DIA X 4.3 LONG, 4HE 15-02940 SLEEVE, VAC. ANVIL, 0.59 DIA 15-02968 SPRING, ID 0.603"XD 0.042" - 1.03" LONG, 4 COILS, ZINC PLATED 15-01983 O-RING, 11/16” X 3/32” 15-01763 ¾...

  • Page 138: Air Filter/Regulator Assembly (15-40021)

    Air Filter/Regulator Assembly (15-40021) ITEM NO. PART NUMBER DESCRIPTION 15-40021-1 VALVE, SOFT START 15-40021-2 PRESSURE REGULATOR 15-40021-3 FILTER/SEPARATOR 15-40021-4 SHUT-OFF VALVE 15-40021-5 JOINER MOUNTING BRACKET 15-40021-6 JOINER SET 15-40021-7 BRASS SILENCER 17-00078 Rev. D.8.2024...

  • Page 139: Hydraulic Cylinder Main Assembly

    Hydraulic Cylinder Main Assembly 17-00078 Rev. D.8.2024...
  • Page 140 Hydraulic Cylinder Main Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02889 HYDRAULIC CYLINDER, 8 TON, WT & OT (-5) 15-03072 7/16-20 x 1/4-18, 90 DEG ELBOW POSITIVE STOP SYSTEM ASSEMBLY 11-00271 824 CYL. INSULATION SHOE H-3804A 5/8 BOLT INSULATION H-3804B 5/8 BOLT INSULATION 15-03221 PRESSURE HOSE, .5”X 16 ¼”...

  • Page 141: Positive Stop System Assembly

    Positive Stop System Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00116 POSITIVE STOP BASE PLATE 15-00115 POSITIVE STOP CLAMP PLATE 15-00117 POSITIVE STOP INNER TUBE 15-00683 ASSY, POSITIVE STOP SLOTTED TUBE 15-00119 POSITIVE STOP OUTER TUBE 15-00120 NUT, POSITIVE STOP 15-00046 CET CONNECTING BAR 17-00078 Rev.

  • Page 142: Vacuum Generator Assembly (15-43058)

    Vacuum Generator Assembly (15-43058) 17-00078 Rev. D.8.2024...
  • Page 143 Vacuum Generator Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 11-00589 VACUUM GENERATOR 15-03611 ADAPTER, VACUUM GENERATOR 15-03703 AIR FILTER, VACUUM GENERATOR, WT/OT-4E & MSPE 15-01325 FITTING: BUSHING BRASS 1/4 MALE NPT X 18 FEMALE NPT 14-00638 AIR FITTINGS 11-00587 24V SOLENOID VALVE 10-00210 BRASS BREATHER, 1/8"...

  • Page 144: Hydraulic Reservoir Assembly

    Hydraulic Reservoir Assembly 17-00078 Rev. D.8.2024...
  • Page 145 Hydraulic Reservoir Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00782 H.S. RESERVOIR TOP 15-00784 RESERVOIR WELDMENT 15-02166 DRAIN PLUG, O-RING BOSS ½ “ 15-00226 LEVEL GAUGE W/O THERMOMETER 15-00758 RETURN FILTER ASSEMBLY 15-01183 FITTING, STRAIGHT, 3/4" MALE 3 824 HYDRAULIC COOLER ASSEMBLY HYDRAULIC SUCTION FILTER ASSEMBLY 15-01185 FITTING, MJ-MP 90 8-12...

  • Page 146: Motor/Pump Assembly

    Motor/Pump Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-00077 MOTOR, 5 HP, 1800 RPM, 50/60 HZ, 208/440 V 15-01124 COUPLER 8.5 "A" PUMP / 4.75 LONG 15-01123 PUMP 824 HS 15-01143 FITTING, 90 ELBOW, 16 MALE 37 JIC O-RING 15-01142 FITTING, 90 ELBOW, 12 MALE 37, JIC TO MAILE O-RING 15-00062 FITTING, 5/8XJICX5/8 O-RING 90DEG...

  • Page 147: Hydraulic Cooler Assembly

    Hydraulic Cooler Assembly Item No. Part Number Description Qty. 15-00783 BRACKET, RESERVOIR COOLER MOUNT 15-01601 M6, WASHER, ZINC PLATED 15-01393 LOCK WASHER, M6, DIN127 ZINC 11-00319 SHCS, M6 X 20MM, STAINLESS 15-01132 COOLER, 824 H/S ECO 4 15-01147 MB-MJ 90 12-12 MALE BOSS TO MALE JIC 90 17-00078 Rev.

  • Page 148: Hydraulic Manifold Assembly (15-03913)

    Hydraulic Manifold Assembly (15-03913) 17-00078 Rev. D.8.2024...
  • Page 149 Hydraulic Manifold Assembly (15-03913) 17-00078 Rev. D.8.2024...
  • Page 150 Hydraulic Manifold Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. MANIFOLD, HYDRAULICS, UNIVERSAL, HYDAC 15-04003 VALVE, 4/2, 4WE, 10 GA 4-WAY 2 POSITION 15-04004 VALVE, 4/3, 4WE 10 L 4-WAY 3 POSITION 15-01398 COUNTER BALACE VALVE 15-03778 CHECK VALVE, 5PSI, FC10-2 15-04002 PRESSURE TRANSDUCER, 0-50000PSI, 4-20MA 15-01197...

  • Page 151: Hydraulic Suction Filter Assembly

    Hydraulic Suction Filter Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01143 FITTING JIC MB-MJ 90 12-16 15-01142 FITTING JIC MB-MJ 90 10-16 15-02720 SUCTION PLATE WEDMENT 15-01131 SUCTION FILTER 1” NUT STYLE 17-00078 Rev. D.8.2024...

  • Page 152: Return Filter Assembly

    Return Filter Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02715 CAP, FILTER ASSEMBLY RETURN 15-02714 RING, FILTER ASSEMBLY RETURN CAP 15-00888 HYDRAULIC FILTER ELEMENT 15-01183 FITTING MB-MJ 16-12 15-02537 FLANGE GASKET, FILTER RETURN ASSEMBLY 15-02629 BREATHER ELEMENT, FILTER RETURN ASSEMBLY 15-00212 BREATHER CAP 17-00078 Rev.

  • Page 153: Section 8 - Decommissioning Your Machine

    SECTION 8 – YOUR MACHINE DECOMMISSIONING The decommissioning of a Haeger machine is a rare occurrence as older models themselves become relocated or sold to other facilities around the world. In the event a machine component requires replacement, we recommend recycling the old. Most countries have recycling programs for such components like computers, petroleum based fluids, metals and so on.

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