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Summary of Contents for Star Sirius
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Page 2: Foreword
STAR EV . Unlike manufacturers of fleet golf cars have a volume ® demand that strips vehicles down to the basics, the Sirius is purposely ® designed with the personal transportation vehicle owner in mind. -
Page 3: Table Of Contents
Releasing Parking Brake (2, 2+2 and 2+2 Lifted) Setting Parking Brake (4, 4+2 and 4+2 Lifted) Releasing Parking Brake (4, 4+2 and 4+2 Lifted) Powering the Unit Off Speed Selector Accelerator Pedal Sirius Ultimate Flip Seat 24-25 ® Sirius Specifications ®... - Page 4 C O N T E N T S 5. Features Location and Operation A. LCD Digital Instrumentation 1. Mode, Set and Reset Instructions B. Sirius Entertainment (Apple CarPlay) with Specs 32-33 C. Electro-Luminescent Interior Ambient Lighting D. Secure Glove Box E.
- Page 5 Operating Lithium Battery Lithium Battery Storage Lithium Battery Winter Storage Lithium Battery Warranty Extreme Temperature Usage Battery Prolonged Storage (Lead Acid/Lithium) 14. STAR SMART Lithium App 15. Lithium Battery Indicators Lifting the Vehicle 71-72 Alignment Lubrication Points Adjustable Ride Height...
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Page 6: General Disclaimer
These vehicles are designed for “enclosed community” use and may include private and public land. Every STAR EV Sirius is equipped with ® proper lighting and safety equipment, but it is the owner’s responsibility... - Page 7 National Highway Traffic Safety Administration (NHTSA) in addition to notifying STAR EV CORPORATION - 378 Neely Ferry Rd, Simpsonville, SC 29680. If the NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
- Page 8 WARNING Only Licensed STAR EV Technicians and Authorized Dealers may ® perform any warranty repairs to STAR EV products. Failure to do so ® may result in voiding warranty, personal injury, or even death. Maintain the battery as per the Owners Manual Guidelines. Failure to follow the procedures listed in this manual may result in a decreased duration of the batteries and/or voiding warranty.
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Page 9: Warnings And Safety
S A F E T Y 1. WARNINGS AND SAFETY LABELS A. Disclaimer and Liability This manual has been designed to assist in maintaining your new STAR EV Sirius personal vehicle in accordance with procedures ® developed by the manufacturer. Compliance to these procedures and troubleshooting tips will ensure the best performance and reliability of your vehicle. -
Page 10: Seat Pan Above Batteries
S A F E T Y 2. Seat pan above batteries... -
Page 11: Quick Guide For Basic Operation
B A S I C O P E R A T I O N 2. QUICK GUIDE FOR BASIC OPERATION A. Positioning Side View Mirrors The STAR EV Sirius comes standard with side view mirrors for your ® safety. Each mirror is manually adjustable and should be positioned prior to starting the vehicle. -
Page 12: Seating And Safety Belt Use
We do understand that small children may need to be held so we have provided large soft handles and DOT approved seat belts. Whenever possible, please seat small children with an adult, preferably in the center of the seat for their safety. The Sirius is equipped ®... -
Page 13: Starting And Key Switch
B A S I C O P E R A T I O N C. Starting and Key Switch The key switch is located on the right side of the steering column cover. There are two positions to the key switch. With the key inserted, turn clockwise until you feel a “click”. -
Page 14: Direction Selection
B A S I C O P E R A T I O N D. Direction Selection The rocker switch on the left side of the control panel in the center of the dash is the drive selector. This is a three position switch. Confirmation of your selection can be seen in the digital display with one of the following symbols: Drive... - Page 15 B A S I C O P E R A T I O N...
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Page 16: Brake Pedal
To stop or slow the vehicle, press your foot on the large square pedal on the left that reads “STOP”. Take care when modulating the brakes which rarely need your full leg strength to stop the vehicle. When driving the Sirius for the first few times, it is recommended to get comfortable ®... -
Page 17: Setting Parking Brake (2, 2+2 And 2+2 Lifted)
B A S I C O P E R A T I O N F. SETTING PARKING BRAKE (2P, 2+2 and 2+2 Lifted) To reset the parking brake, push down with your foot on the upper left pad of the brake pedal assembly until it locks in place. Some force may be needed. -
Page 18: Releasing Parking Brake (2, 2+2 And 2+2 Lifted)
B A S I C O P E R A T I O N G. RELEASING THE PARKING BRAKE (2P, 2+2, and 2+2 Lifted) When you are ready to go and all previous steps have been taken, press the main brake pedal with your foot. If performed correctly, the entire brake pedal should rise, releasing the mechanical parking brake. -
Page 19: Setting Parking Brake (4, 4+2 And 4+2 Lifted)
B A S I C O P E R A T I O N H. SETTING PARKING BRAKE (4 Long, 4+2 and 4+2 Lifted) To engage the parking brake, push far left brake pedal down and apply pressure until vehicle is secured. The instrument display panel will display a brake symbol, the vehicle is now secured and motor power is shut down. -
Page 20: Releasing Parking Brake (4, 4+2 And 4+2 Lifted)
B A S I C O P E R A T I O N I. RELEASING THE PARKING BRAKE (4 Long, 4+2 and 4+2 Lifted) To release parking brake, push far left brake pedal down over traveling the brake set position, the brake should release and the pedal will return to the top position as you remove your foot. -
Page 21: Powering The Unit Off
B A S I C O P E R A T I O N J. POWERING THE UNIT OFF When you are ready to park and power your Sirius off, ensure that the ® gear selector is in “Neutral” (“N” should be visible in the digital display just right of the speedometer). -
Page 22: Speed Selector
B A S I C O P E R A T I O N K. SPEED SELECTOR The Sirius has two forward speeds, Low-Speed and High-Speed. ® Low-Speed is often used to conserve battery charge if a rapid pace is not required. -
Page 23: Accelerator Pedal
B A S I C O P E R A T I O N L. ACCELERATOR PEDAL To make the vehicle move, following all previous steps, slowly depress the accelerator pedal on the right that reads “GO”. The faster you wish to go, the more you depress the pedal. -
Page 24: Sirius ® Ultimate Flip Seat
3. SIRIUS ULTIMATE FLIP SEAT ® The Sirius 2+2, 4+2, Lifted 2+2 and Lifted 4+2 are the standard platform ® with an additional rear-facing bench seat designed to carry two additional passengers or can be easily converted to a flat-bed for added utility. - Page 25 S I R I U S U L T I M A T E F L I P S E A T...
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Page 26: Sirius ® Specifications
S P E C I F I C A T I O N S 4. SIRIUS SPECIFICATIONS ® A. EXTERIOR DIMENSIONS Sirius ® Overall dimensions (L x W x H) 93” x 47” x 75” Wheelbase 66” Track 38” Ground clearance 5.75”... - Page 27 S P E C I F I C A T I O N S Sirius 2 + 2 ® Overall dimensions (L x W x H) 117” x 47” x 79” Wheelbase 66” Track 38” Ground clearance 5.75” Sirius 4 + 2 ®...
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Page 28: Weight And Distribution (Lead Acid Batteries)
W E I G H T A N D D I S T R I B U T I O N ( L E A D A C I D B A T T E R I E S ) B. WEIGHT AND DISTRIBUTION (LEAD ACID BATTERIES) Sirius ®... - Page 29 W E I G H T A N D D I S T R I B U T I O N ( L E A D A C I D B A T T E R I E S ) Sirius ®...
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Page 30: Performance Data
P E R F O R M A N C E D A T A C. PERFORMANCE DATA Performance Sirius Sirius Sirius Sirius Sirius Sirius ® ® ® ® ® ® 2+2 Lifted 4+2 Lifted A. Hill Climb B. Side Park C. -
Page 31: Features Location And Operation
F E A T U R E S , L O C A T I O N S A N D O P E R A T I O N 5. FEATURES, LOCATION AND OPERATION A. LCD Digital Instrumentation Speedometer (white text) Battery Status Indicator (green / yellow / red) Left Turn Signal Indicator (green arrow) Right Turn Signal Indicator (green arrow) -
Page 32: Mode, Set And Reset Instructions
Trip Odometer is reset. B. SIRIUS ENTERTAINMENT CARPLAY The Sirius just got even better! Apple CarPlay is now available with the new Sirius Entertainment System, bringing the best in connectivity and entertainment. Access maps, make calls, send messages, and listen to favorite tunes with ease. - Page 33 • FCC Part 15 B & C Compliance • IP65 Dust & Water Protection • Also available for aftermarket installation • Designed to fit on Sirius including connector Easy Install install and dedicated hole drilling fixture • Display provides a QR Code that leads the user to starev.com to view related documents.
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Page 34: Electro-Luminescent Interior Ambient Lighting
F E A T U R E S C. ELECTRO-LUMINESCENT INTERIOR AMBIENT LIGHTING Each STAR EV Sirius comes equipped with Electro-Luminescent Interior ® light panels on each side of the dash. To operate, simply press the center of the panel and the light should illuminate to assist in finding items on the floor, reading a map, or simply providing interior illumination during operation. -
Page 35: Secure Glove Box
F E A T U R E S D. SECURE GLOVE BOX Every Sirius comes equipped with a lockable glove box on the right ® side of the dash. To open, insert your key into the lock and turn it. -
Page 36: Secure Front Trunk Storage
F E A T U R E S E. SECURE FRONT TRUNK STORAGE Ample storage can be found under the hood in the front of the vehicle. While this area is designed to act as a cooler, the front storage area is certainly large enough to store many other items as well. -
Page 37: Manual Trunk Release
F E A T U R E S F. MANUAL TRUNK RELEASE In the unlikely event of loss of power, a backup release for the front storage trunk can be found inside the lockable glove box on the right side of the dash. -
Page 38: Electric Front Trunk Release
F E A T U R E S G. ELECTRIC FRONT TRUNK RELEASE The Sirius is equipped with an electric push button release for the front ® storage trunk located in the side of the driver’s side glove box cavity in the dash. -
Page 39: False Floor Cooler Lid
F E A T U R E S H. FALSE FLOOR COOLER LID The floor of the storage trunk includes a cover for the deep well area that can be used for wet storage such as ice or frozen cooling packs. -
Page 40: Storage Cooler Drain
F E A T U R E S I. STORAGE COOLER DRAIN Located at the bottom of the “deep well”, the drain can be opened from the outside of the vehicle, useful for removing melted ice, or clean out. -
Page 41: Headlights
F E A T U R E S J. HEADLIGHTS The headlights on your STAR EV Sirius are high output/low voltage ® LED Projector units with high and low beam, white colored LED running lights, and amber LED turn indicators. The headlight lens is made of... -
Page 42: Daytime Running Light Operation
F E A T U R E S 1. Daytime Running Light (DLR) Operation Turning on your Parking/Running Lights (recommended for daytime operation): The headlight controls are located on the left stalk that protrudes from steering column behind the steering wheel. Rotate the end of the stalk one click for running lights. -
Page 43: Headlight Operation
F E A T U R E S 2. Headlight Operation Turning on your Headlights: Dusk to dawn and low light operation. Rotate the end of the controls two clicks to turn on Headlights. A green icon will appear in the lower left corner of the digital display. -
Page 44: Engaging High Beam
F E A T U R E S 3. Engaging High Beam High Beam is for use in very low light operation without other motorists in the vicinity. Pull the stalk towards driver to flash High Beam. Push the stalk away from the driver to engage High Beam. When in this position, pull the stalk towards the driver to return to Low Beam. -
Page 45: Taillights
F E A T U R E S K. TAILLIGHTS The Taillights in your STAR EV Sirius are all low voltage/high output LED. ® The Taillights consist of red running lights (rings in taillight assembly), red high output brake lights (center of ring), white reverse lights, and amber turn indicators located on outer edge of Taillight assembly with a clear shatterproof acrylic outer cover that is water resistant. -
Page 46: Side View Mirror Turn Indicators
When activated, you will see a red indicator on each side of the mirror for safety improvements and a green arrow in the digital display. This feature informs others in front, behind and to the side but is also handy so you can see what your Sirius is doing. The Sirius is equipped ®... - Page 47 F E A T U R E S Emergency Hazards Turn Signals...
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Page 48: Hazard And Emergency Flashers
F E A T U R E S M. HAZARD OR EMERGENCY FLASHERS The Hazard or Emergency Flashers can be engaged by pushing the rocker switch located on the side of the steering column, opposite of the key switch. When engaged, all turn signal indicators will flash. This option should only be used in the event of an emergency. -
Page 49: Horn
F E A T U R E S N. HORN The Horn for your Sirius can be activated by pushing the left headlight ® turn signal stalk inward, toward the steering column. Because the Horn should only be used in an emergency situation, it is designed and placed... -
Page 50: Adjustable Seat Back
F E A T U R E S O. ADJUSTABLE SEAT BACK The Sirius comes standard with an Adjustable Seat Back that can be ® positioned with simple tools. By adjusting the seat back closer to the steering wheel and pedals and lower lumbar support, smaller drivers can reach the controls easier and more comfortably. -
Page 51: Center Storage Pocket
F E A T U R E S P. CENTER STORAGE POCKET Each Sirius has a convenient Center Storage Pocket located behind the ® seat belt receiver, ideal for personal items that may need to be stowed prior to driving the vehicle such as handbags, towels, or other items that would typically roll around during operation. -
Page 52: Seat Belts
F E A T U R E S Q. SEAT BELTS The 2 passenger Sirius comes with Stealth Seat Belts that include all ® hardware mounted under the bodywork for style, ease of cleaning, and convenience. All models have this feature in the main body seating, however;... -
Page 53: Flip Windshield
F E A T U R E S R. FLIP WINDSHIELD Unless equipped with a fixed frame glass windshield with wet weather package, the standard Flip Windshield is a bi-fold composite unit designed to minimize the gap between the hood and windshield while still permitting ventilation to enter cabin over the top of the Flip Windshield, under the roof overhang. - Page 54 F E A T U R E S CAUTION: DO NOT drive without the (1) Flip Windshield panel secured. The outside rubber tabs (2) are what secures the windshield.
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Page 55: Usb And 12V Outlet
F E A T U R E S S. USB AND 12V OUTLET The Sirius is offered with a standard 12 V Outlet and a second ® USB Charge Port located in the control panel to power your personal electronics. Keep in mind that prolonged charging of personal items... -
Page 56: Ez Connect Main Charging Port
F E A T U R E S T. EZ CONNECT MAIN CHARGING PORT Located on the driver’s side corner of the main body, this charge port utilizes a weatherproof hinged cover and a directional interface with an ergonomic grip plug in handle. -
Page 57: Golf Ball And Tee Holder (Optional)
F E A T U R E S U. GOLF BALL AND TEE HOLDER Located under the passenger side of the dash, the Golf Ball and Tee Holder holds a maximum of four (4) golf balls and six (6) golf tees. The design allows each golf ball and tee to be pushed into place to be held securely. -
Page 58: Maintenance
Most costly repairs could be avoided if proper preventative maintenance was followed and is suggested that the following intervals are followed to protect your investment, ensure safety of passengers and to keep your STAR EV Sirius looking and performing at its best. -
Page 59: Batteries
B A T T E R I E S B. BATTERIES 1. Charging the Batteries The charger can stay connected to the AC outlet after the charge cycle is complete. To plug in charger, lift receptacle cover and hold it in place while lining up and inserting the wand. - Page 60 C H A R G I N G T H E B A T T E R Y Once a connection is made, the meter will register the status. When the cycle is complete and the vehicle is completely charged, it will shut off automatically to prevent over-charging of the system.
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Page 61: Lester Summit Ii Charger
C H A R G I N G T H E B A T T E R Y Lester Summit II 1050W 22 Amp Charger: The Lester Summit II is a 1050W Industrial Battery Charger designed with a rugged die cast aluminum enclosure (sealed to IP66 standards) for high reliability and long life. -
Page 62: Battery Layout And Cable Routing
B A T T E R Y L A Y O U T A N D C A B L E R O U T I N G 3. Battery Layout and Cable Routing Standard 8 Battery System Optional 6 8V Batteries WARNING! Read the following safety guidelines before servicing batteries. -
Page 63: Servicing & Watering & Flooded Batteries
S E R V I C I N G B A T T E R I E S Read the following safety guidelines before servicing batteries. • A 4% or higher concentration of hydrogen gas is explosive. • Be sure that the key switch is off and all electrical accessories are turned off before starting work on vehicle. - Page 64 W A T E R I N G A N D F L O O D E D B A T T E R I E S 4. Battery Maintenance - Watering (Flooded batteries only) Flooded batteries need water. More importantly, watering must be done at the right time and in the right amount or else the battery’s performance and longevity suffers.
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Page 65: State Of Charge Procedure
B A T T E R Y M A I N T E N A N C E S T A T E O F C H A R G E PROCEDURE • Open the vent caps and look inside the fill wells. Check electrolyte level;... - Page 66 2 passenger models, on flat ground. If your vehicle is a longer model, or you predominately use it in a hilly area, this will affect the range. All these options are maintenance free, and ready to provide you with years of dependable service. All STAR EV lithium batteries are sealed ®...
- Page 67 S T A R L I T H I U M B A T T E R I E S 7. Lithium Maintenance Your lithium battery requires very little maintenance. To clean the battery, wipe it down with a damp cloth. DO NOT spray down or immerse the battery with water.
- Page 68 S T A R L I T H I U M B A T T E R I E S 10. Lithium Battery Winter Storage Follow these steps to store your STAR EV Lithium battery during winter: ® 1. FULLY charge your STAR EV Lithium battery when storing ®...
- Page 69 14. STAR SMART Lithium App Check STAR-smart lithium battery’s charge status coming and going, with STAR EV’s new wireless energy-monitoring app. Verify input and output in real time, so there’s no need to think twice when you’re ready to ride.
- Page 70 (GREEN) LED Solid on Solid on Solid on LED check for a few seconds during charger initialization LED LIGHT Bulk/STAR EV charge cycle Slow blink phase (constant power or constant current) Absorption/Plateau charge cycle Fast blink phase (constant voltage). Greater than 80% charged.
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Page 71: Lifting The Vehicle
L I F T I N G T H E V E H I C L E C. LIFTING THE VEHICLE If maintenance that requires lifting the vehicle is needed, follow the specific guidelines to ensure a safe, stable environment is established. Any common floor jack can be used to lift the vehicle, providing the proper jack points are utilized to prevent damage or injury. - Page 72 L I F T I N G T H E V E H I C L E WARNING: If lifting front of vehicle, take care to ensure no wiring is in between floor jack and front cross beam. Never lift vehicle by pans or suspension.
- Page 73 A L I G N M E N T D. ALIGNMENT The Sirius comes equipped with fully adjustable alignment. Front caster ® and camber can be adjusted using the control arm adjustments that are part of the frame. Tow is adjusted with the steering tie rod ends.
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Page 74: Lubrication Points
L U B R I C A T I O N E. LUBRICATION POINTS Much of the Sirius has self-lubricating bushings, so maintenance is not ® required. However, for long term use, please follow the guidelines as recommended by the Maintenance Schedule or as needed. - Page 75 A D J U S T I N G T H E R I D E H E I G H T F. ADJUSTABLE RIDE HEIGHT The Sirius is equipped with adjustable coil over shocks. This feature ® allows the adjustment of spring tension and ride height to provide a softer ride, or a stiffer spring with heavier loads.
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Page 76: Tire Pressure
It is recommended that tire pressure is monitored regularly at least twice a year with seasonal temperature changes. H. LED BULB REPLACEMENT The Sirius comes equipped with a complete array of LED illumination. ® LED (Light Emitting Diode) systems use less power, provide greater reliability under many different conditions, and are not effected by vibration and impact. -
Page 77: Headlight Bulb Replacement
I. HEADLIGHT BULB REPLACEMENT It is recommended that an authorized technician change expended bulbs, but if you have personally changed automobile headlight bulbs, the Sirius will be no different. In the rare event that the headlight bulbs ® need to be replaced, there is a convenient rubber cap in each glove box cavity that, if removed, will provide access to the back of the headlight assembly. -
Page 78: Headlight Adjustment
H E A D L I G H T A D J U S T M E N T J. HEADLIGHT ADJUSTMENT Another unique feature of the STAR EV Sirius is adjustable headlights. ® The headlights come from the factory pre-aimed. However with bulb changes, aggressive use and possibly impact, the headlights may need to be aimed or adjusted. -
Page 79: Care And Cleaning
WARNING: Turn the key to the off position and remove from the key switch before cleaning or washing the vehicle. While the entire passenger compartment of the STAR EV Sirius ® designed to be exposed to the elements, reasonable caution must be taken when exposed to excessive water or pressure during a wash. - Page 80 S T O R A G E CAUTION: The windshield is a light weight composite and will scratch if care is not taken. While cleaning, it is recommended that the entire windshield be hosed off with reasonable pressure to remove any large debris or sediments that have collected.
- Page 81 S T O R A G E 8. STORAGE Periods of inactivity can be extremely harmful to lead acid batteries. When placing a battery into storage, follow the recommendations below to insure that the battery remains healthy and ready for use. For Lithium Batteries, fully charge, and then disconnect.
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Page 82: Warranty
W A R R A N T Y 9. WARRANTY Sirius 4 Year Limited Warranty ® STAR EV , a product brand of STAR CORPORATION warrants to the original ® Retail Purchaser that STAR EV Models: Sirius , shall be free from any defects in ®... - Page 83 W A R R A N T Y A. CLARIFICATIONS • All warranty claims shall be filed via on-line warranty claim form or email of the warranty claim request. STAR EV has 30 days to ® agree to or to decline the warranty.
- Page 84 The sole remedy under this warranty and STAR EV only obligation in the ® event of a defect in the vehicle/battery chargers is that STAR EV , at its ® sole option, repair or replace any defective parts. This remedy precludes all other remedies including any lawsuits, claims or other proceedings alleging strict liability, negligence of contract or any cause of action.
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Page 85: Voiding Of Warranty
STAR EV specifications. ® • The vehicle shows indications that the vehicle has been altered or modified in any way from STAR EV specifications, including but ® not limited to: • Alterations to the braking system, electrical system, steering or other operating systems of the vehicle. -
Page 86: Troubleshooting
T R O U B L E S H O O T I N G 10. Trouble Shooting Symptom Diagnosis Possible Remedies Low tire pressure Inflate tire to proper spec Steering or suspension Check and lube front chassis Harsh ride or failure components handling issues... - Page 87 I N D E X Abnormal tire wear - 86 Exterior dimensions - 26 Accelerator pedal - 18, 23 Electrolyte - 61-65, 86 Adjustable ride height - 75 Electrolyte spills - 63 Adjusting the seat - 50 Emergency flashers - 47-48 Alignment - 58, 73-75, 86 Features - 31-56 Basic operation - 11-23...
- Page 88 2 and 2+2 Specifications - 26-27 ® Sirius 4 and 4+2 Specifications - 26-27 ® Sirius Entertainment (CarPlay) - 32-33 Specific gravity - 65, 81 Speedometer - 14, 21, 31 Speed selector - 22 Starting the vehicle - 11 Steering - 13, 38, 42, 46-49, 73, 79, 85, 86...
- Page 89 N O T E S...
- Page 90 N O T E S...
- Page 91 N O T E S...
- Page 92 STAR EV CORPORATION ® 378 Neely Ferry Road, Simpsonville, SC 29680 (USA) www.starev.com All contents © 2025 STAR EV CORPORATION, USA ®...
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