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Summary of Contents for Star ACcel-2-DC
- Page 1 Owner’s Manual and Service Guide ACcel-2-DC and ACcel-2-AC May 2014...
- Page 2 Notes: Only authorized persons should be allowed to operate the vehicle. It is recommended that the only persons allowed to operate the vehicle possess a valid motor vehicle driver’s • license. Don’t depress the accelerator pedal and parking pedal at the same time, or it will damage the controller system and motor.
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Page 3: Table Of Contents
Table of Contents Specifications Roof Installation Operation layout Operation Dashboard Switches Pedals Charging Cigarette lighter User information Driver information Operation procedure Driving Safety Driving on slopes Parking notes Before initial use Battery maintenance Maintenance Charging the battery group Brake system maintenance Steering system maintenance Motor maintenance Lubrication maintenance... -
Page 4: Specifications
Vehicle Specifications ACcel-2-AC Passengers Battery group 48V, 8 x 6V, Trojan 105 Motor 7 HP KDS AC (64 PPR Encoder) Controller power Curtis 48V 450 Amp AC Top speed (mph) 19.5 (20-25 LSV) Load Capacity (lbs) Weight including battery (lbs) 1360 Dimensions (in) 96 x 48 x 73... - Page 5 ACcel-2-DC Passengers Battery group 48V, 8 x 6V, 225AH Motor 5.5 HP KDS DC Motor Controller power Curtis 48V 400 Amp DC 1268 Top speed (mph) 19.5 (20-25 LSV) Load capacity Weight including battery (lbs) 1350 Dimensions (in) 96 x 48 x 73...
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Page 6: Roof Installation
Roof Installation Pre-Installation preparation: Check the kit list as per below. Backrest Rear lid Windshield trim cover Roof kit Backrest bracket Rear column (Right) Rear column (Left) - Page 7 Installation procedure First step Put the rear columns (right and left) into the corresponding holes. Attach it to the chassis by M10 bolts. Then install the backrest bracket with a M6*40 round screw, tighten. Second step Install the backrest and rear box according to the location shown left.
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Page 8: Dashboard
Operations Combination switch Key switch Dash display Steering wheel Glove-Box Cigarette lighter High/Low speed switch Light switch Accelerator pedal Brake pedal Parking brake pedal F/R Switch Dashboard High Beam Left turn signal Battery indicator Speed Right turn signal Odometer... -
Page 9: Pedals
Key switch Normal park position, only at this position can you remove the key. All the power of your car is connected when key is at this position. WARNING: Do not take out the key when the vehicle is running. Do not leave the key alone, especially with children, to avoid any accident. -
Page 10: Charging
Before leaving the cart, put the Forward/ Backward switch in the neutral position to park. The Forward/ Backward switch should be on neutral position when releasing the parking as WARNING: well. Before running the parking brake should be released, or it may seriously damage the brake system and related parts. -
Page 11: Driver Information
Driver information Only authorized persons shall be allowed to operate the vehicle. It is recommended that only persons with a valid motor vehicle driver’s license be allowed to operate the vehicle. The driver should pay close attention to road conditions, passerby and the other vehicles on the road. -
Page 12: Safety
Safety Release the parking pedal before driving to avoid any damage of the brake shoes or motor. Don’t depress the accelerator pedal too aggressively or frequently or it will shorten the life of the accelerator and controller system. Don’t start, stop, or turn in high speed. Do not pass other vehicles traveling in the same direction at intersections, blind spots, or at other dangerous locations. -
Page 13: Before Initial Use
Before Initial Use Read, understand and follow the safety label on the instrument panel. Be sure you understand how to operate the vehicle, its equipment and how to use it safely. Maintaining good performance depends to a large extent on the operator. New Vehicle Inspection Before a new vehicle is put into operation, the items shown below must be performed. - Page 14 Maintain the ventilation of working sites. Check and maintain under safe working conditions. Check and maintain the braking, steering, speed direction control system, emergency facilities, head/rear lights, controller, and safety equipment. Check the battery cover as per the right methods. Battery Maintenance The batteries for this vehicle have high current, high capacity, and a long lifetime.
- Page 15 Battery Replacement Replace the batteries immediately when it approaching to the battery life, as the capacity will decrease quite fast and can’t meet the range requirement. The detailed replacement way can be consulted with the supplier. Remove battery hold downs and cables. Lift out batteries with a commercially available lifting device.
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Page 16: Charging The Battery Group
Charging the Battery group In order to guarantee battery life, please use the recommended charger to charge the cart. Keep the key switch on OFF position during charging. Keep the battery in cool, dry location. Don’t use the charger in rain or hot weather. Don’t overcharge the battery, or it the electrolyte will expel from the battery which can damage the vehicle and the storage performance of the battery. -
Page 17: Motor Maintenance
Motor Maintenance Keep the motor surface clean at all times. Clean the surface with a dry cloth. Avoid any water entering into the motor. Lubrication maintenance Check the brake once a month. Fill it full if the oil is low. The gear oil should be changed once a year. -
Page 18: Maintenance Schedule
Maintenance Schedule Check tire pressure Item weekly monthly quarterly Check tires for abrasions Check tightness of the bearing bolt and the tire nut Tire rotation Check braking and the parking function Check brake tube for leakage ... -
Page 19: Troubleshooting
Troubleshooting The authorized qualification for repair, the requirement for application, safety and the maintenance requirement should be the same. Problem Possible reason Processing methods Operation procedure is Refer to user manual wrong Wiring connector is Cut off the power, remove the nut, eroded clean the connector and replace the Battery power is low... - Page 20 Parts are loose Lock the inserted parts No indication (LEDs) on the dashboard Fuse is burned out Replace the fuse The tire pressure is Balance the air pressure unbalanced Bumpy riding The front and rear Correct the assembly of the wheels wheel are not aligned Tire pressure is too Inflate tires...
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Page 21: After-Sale Service
Star EV will provide the friendly service and technical support for the users. Users can report faulty problems by telephone, fax and email. Keep Star EV informed for the model number, VIN number, estimated delivery time, contract number and date as well as a detailed description or photos of the faulty parts and problems, and our team will handle it accordingly. -
Page 22: Monthly Maintenance Record
Monthly Maintenance record Record VIN NO: Date Normal Abnormal Remarks Is tire pressure normal? Are wing nuts tightened? Is the batteries’ liquid level normal? Any batteries or controller motor wirings loose? Is the controller system normal? Is the fixed screw for the steering system normal? Are the wiring connectors clean? -
Page 23: Electrical Diagrams
Electrical Diagram for AC Controller... - Page 24 Electrical Diagram for DC Controller...
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