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This Operator Manual is an integral part of the machine and major subassemblies of the machine documentation. Before are inscribed in the spaces below after using the machine, the user must carefully purchase of the machine. U.01.1.PL Machine serial number PRONAR ZM-2000M...
Manual describe useful advice for the ma- chine operation and are marked with the sign TIP. In order to focus the user's attention on the need to perform maintenance, the rel- evant section of the Operator Manual is marked with the clock pictogram. U.02.1.PL PRONAR ZM-2000M...
- sweeper hitched to the rear of the hitched to the front of the carrier vehicle carrier vehicle (A) front (B) rear (A) front (B) rear (C) left side, (D) right side (C) left side, (D) right side PRONAR ZM-2000M...
Safety during transport travel Maintenance and Cleaning Safety during machine operation Safe operation of the PTO shaft 2.10 Residual risk 2.11 Information and warning decals 2.12 DESIGN AND OPERATION Technical specification Design and operation Hydraulic system Spray system Electrical system PRONAR ZM-2000M...
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Waste container suspension adjustment Inspection and replacement of roller brush Sprinkler system maintenance Replacing the side brush Hydraulic system maintenance Drive transmission system maintenance 5.11 Electrical system maintenance 5.13 Lubrication 5.14 Tightening bolt connections 5.18 5.10 Storage 5.19 5.11 Troubleshooting 5.20 PRONAR ZM-2000M...
Section 1 Basic information 1.1 IDENTIFICATION ZM-2000M mounted sweeper is marked with a nameplate placed at the rear on PRONAR Sp. z o.o. 17-210 Narew the machine frame at the right bracket of ul. Mickiewicza 101A PRONAR Nazwa the jockey wheel (1.1). When purchasing Nr seryjny Rok prod.
Basic information Section 1 1.2 INTENDED USE ZM-2000M mounted sweeper is used for IMPORTANT keeping clean access roads, squares, The machine must not be used for purposes other parking spaces, squares, extensive ware- than those for which it is intended, in particular for: house areas, external surroundings of ·...
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Type A of one hydraulic section tors (for continuous operation) max 60 l/min System performance Other requirements Beacon light Beacon light (orange light) *- optimum values are given; declared performance and durability of the machine are not guaran- teed for other values. E.2.6.598.02.1.EN PRONAR ZM-2000M...
- very hard brush (PPN 2x3 + wire 0.5) cluded with sweeper without - hard brush (PPN 1.6 + wire 0.5) a waste container, for the sweeper - medium brush (PPN 2x3) version with waste container: - soft brush (PPN 1.6) B&P 7G4R121CE007007 (option). E.2.6.598.03.1.EN PRONAR ZM-2000M...
Section 1 Basic information 1.4 TERMS & CONDITIONS OF WARRANTY PRONAR Sp. z o.o. Narew guarantees the persons, repairs carried reliable operation of the machine when it is improperly, used according to its intended purpose as • making unauthorised alterations to described in the Operator Manual.
This is due to the vehicle's centre of gravity shifting upwards when the machine is loaded. or independently. Transport of the ma- chine is permissible connected to a carrier vehicle provided the vehicle's driver 598-E.02-1 Figure 1.2 Machine’s centre of gravity PRONAR ZM-2000M...
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Figure 1.3 Location of transport lugs The machine must be set in park position during un- loading with lifting equipment. Support leg should be The ZM-2000M sweeper should be lowered and secured with a pin. firmly secured on the transport vehicle...
The container should be kept away from heat sources, The hydraulic system of the sweeper is filled with L-HL32 hydraulic oil. flammable materials and food. E.1.1.586.06.1.EN PRONAR ZM-2000M...
During dismantling, use the appropriate tools, equip- oil are described in Section 5. ment (overhead crane, crane or hoist etc.) and use personal protection equipment, i.e. protective cloth- ing, footwear, gloves and eye protection etc. E.1.1.586.07.1.EN 1.10 PRONAR ZM-2000M...
In the event of loss or damage to the protective fea- to drive carrier vehicles (agricul- tural tractors), including children and tures, they must be replaced with new ones. people under the influence of alcohol F.2.6.598.01.1.EN PRONAR ZM-2000M...
• In the event of injuries being caused • Repair and replacement of hydraulic by pressurised hydraulic oil, contact system elements should be entrusted a doctor immediately. Hydraulic oil to the appropriately qualified persons. may find its way under the skin and F.1.1.586.03.1.EN PRONAR ZM-2000M...
• Do NOT leave the machine raised • Reckless driving excessive and unsecured while the carrier speed may cause accidents. F.2.6.598.04.1.EN PRONAR ZM-2000M...
• Regularly perform service inspec- also damage the machine and inval- idate the warranty. tions of machine as recommended by PRONAR ZM-2000M...
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In the event of doubt • Before washing, remove manually it is recommended to make a test on and as accurately as possible any an unseen surface area. PRONAR ZM-2000M...
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• Washing and drying the machine must • Washing detergent should be kept take place at temperature above 0 in original containers, optionally in • Each time after washing lubricate the replacement containers, but very machine. F.1.1.586.05.1.EN PRONAR ZM-2000M...
(especially children) or animals in the • Carrier vehicle should be equipped danger zone. The operator is obliged with warning lights. F.1.1.586.06.1.EN PRONAR ZM-2000M...
• The chains preventing the shaft cover from turning while the shaft is or stand on it equally during work as also when the machine is parked. working, shall be secured to a fixed element of machine structure. F.1.1.586.07.1.EN 2.10 PRONAR ZM-2000M...
Safety advice Section 2 2.8 RESIDUAL RISK Pronar Sp. z o. o. in Narew has made checks when carrier vehicle (agricul- every effort to eliminate the risk of acci- tural tractor) is connected and engine dents. There is, however, a certain residual is running.
If any of information decals and do not subject are destroyed or damaged, they must them to strong water jets. 598-E.03-1 Figure 2.1 Locations of information and warning decals. 2.12 PRONAR ZM-2000M...
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35N-27000009 Do not exceed the maximum PTO speed 540obr/min 344N-97000002 PTO rotation direction 242N-96000004 Crushing fingers or hand - force applied from the side Do not reach into the crushing area while the parts are moving 17N-12000006 PRONAR ZM-2000M 2.13...
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Do not open or remove the safety guard while the engine is running. Getting fingers or hand caught - belt trans- mission 130N-36000009 Getting caught - sweeper brush Keep a safe distance from the machine 12N-15000007 Outline marking. 12N-150005P 2.14 PRONAR ZM-2000M...
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Safety advice Section 2 Item Decal Meaning Outline marking. 12N-150005L Thrown out objects endanger the whole body. Keep a safe distance from the machine 12N-15000008 Outline marking. 12N-15000001P Outline marking. 12N-15000001L F.2.6.598.09.1.EN PRONAR ZM-2000M 2.15...
* – for the recommended sweeping speed, without side brush **- for the following equipment and configuration: rear mounted, with a waste container, without a PTO shaft. Level of noise emitted by the sweeper does not exceed 70 dB(A) PRONAR ZM-2000M...
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1109 2244 1360 1079 598-G.01-1 Figure 3.1 Overall dimensions of the sweeper depending on its configuration (A) rear-hitched, with a waste container and sprinkler system (B) front-hitched, without a waste container (C) front-hitched, with a waste container G.2.6.598.01.1.EN PRONAR ZM-2000M...
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Section 3 Design and operation 3.2 DESIGN AND OPERATION 598-G.02-1 Figure 3.2 ZM-2000M sweeper design (1) working brush (2) waste container (3) three point linkage (4) PTO shaft (5) support (6) bevel gear (7) belt transmission (8) container tipping mechanism...
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Design and operation Section 3 The ZM-2000M sweeper is a mounted ma- can be additionally equipped with a side chine that can be hitched only to a carrier brush (12), which enables sweeping near vehicle (agricultural tractor) equipped with walls or curbs, and a sprinkler system. The...
Design and operation Section 3 3.4 SPRAY SYSTEM 598-G.04-1 Figure 3.4 Spray system design (1) water tank (2) water pump (3) sprinkling nozzles of roller brush (4) water level indicator (5) water filter (6) sprinkling nozzles of side brush G.2.6.598.05.1.EN PRONAR ZM-2000M...
DANGER length, type, strength, etc. - see the Before starting the machine, ensure that there are no manufacturer's operating manual), bystanders in the danger zone. • check the compatibility and technical PRONAR ZM-2000M...
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Manufac- all its individual systems checked. In order turer for additional clarifications. to do this: H.2.6.598.01.1.EN PRONAR ZM-2000M...
Check if all main nut and bolt Tightening torque should be accord- Every six months connections are properly tight- ing to table (5.7) ened Lubrication Lubricate elements according to According to table guidelines presented in section "LU- (5.5) BRICATION". H.2.6.598.02.1.EN PRONAR ZM-2000M...
DANGER • eliminate lateral movements of the Use only genuine pins and safeguards to hitch the machine to the carrier vehicle. sweeper by appropriate adjustment of the stabilisers of the lower links PRONAR ZM-2000M...
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Before connecting to the carrier vehicle, check tech- nical condition of shaft guards as well as complete- ness and condition of protecting chains. 598-H.03-1 Figure 4.2 Roller brush rotation direction A) - front-mounted sweeper; (B) - rear-mounted sweeper; driving direction PRONAR ZM-2000M...
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Depending on the rotation direction of the only be performed by a specialized me- tractor's front PTO, it may be necessary chanical workshop or a manufacturer's to rotate the bevel gear also by 180° in service point. the horizontal plane. Relocate the parking H.2.6.598.03.1.EN PRONAR ZM-2000M...
Distance between the centre of gravity of the front weight and the front axle Tractor axle base Distance from the rear axle to the three-point linkage axis Distance from the three-point linkage axis to the centre of gravity of the rear-mounted machine PRONAR ZM-2000M...
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(t ). If the axle load is smaller than cle's Permissible Tare Weight. 20% of the carrier vehicle weight (T • Measure the rear axle load (t ) and PRONAR ZM-2000M...
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20% of its own weight. Hmax The above calculations should also be check in the carrier vehicle's Op- made when the sweeper is hitched to the erator Manual if the measured value front of the carrier vehicle. H.2.6.598.04.1.EN 4.10 PRONAR ZM-2000M...
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Otherwise, the machine may get damaged. steep climbs. Exercise extreme caution when cross- ing such obstacles. It is recommended to reduce the speed and even raise the machine. H.2.6.598.05.1.EN 4.12 PRONAR ZM-2000M...
(A), (B), (C) of the curing cotter pin (2). The pin is installed 598-H.09-1 Figure 4.5 Changing the sweeper working angle (1) - strip; (2) - securing cotter pin; (A) - tilt: 0 ; (B), (C) - tilt: 15 PRONAR ZM-2000M 4.13...
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• manually adjust the sweeper working angle to align a corresponding Changes in the sweeper's working angle can only be made when a wide-angle PTO shaft is used. opening (A, B, C) in the bracket with H.2.6.598.06.1.EN 4.14 PRONAR ZM-2000M...
(1) on the power cord (Figure 4.7). Place the switch in the operator cab in an easily lights circuit, from the 7-pole socket in the accessible place. Electrical system of carrier vehicle. water pump is supplied through the parking H.1.1.598.08.1.EN PRONAR ZM-2000M 4.15...
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Exceeding the above parameters may damage the even stop. If the knob is screwed in (clockwise rota- hydraulic motor. tion), the brush rotation speed may be too high. H.1.1.598.04.1.EN PRONAR ZM-2000M 4.17...
PTO. The sweeper is equipped with a lift- ing height limiting strip. The maximum lifting height (3) - container lever mechanism. (4) lifting is reached when the strip touches PTO (for rear- height limiting strip hitched sweeper). 4.18 PRONAR ZM-2000M...
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It may happen that the container a situation, it is allowed to lower the ma- will not return to its working position after chine to close the container. loosening the cable. This may be caused H.2.6.598.05.1.EN PRONAR ZM-2000M 4.19...
(available as an option). 598-H.11-1 Figure 4.15 Additional lights of the sweeper (1) right clearance lamp (2) left clearance lamp (3) lamp assembly (for rear-hitched sweeper) 4.20 PRONAR ZM-2000M...
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• When driving with raised machine, of the wheels sliding down the slope secure the carrier vehicle's linkage or the slope collapsing. against falling or accidental dropping. H.2.6.598.05.1.EN PRONAR ZM-2000M 4.21...
• Lower the parking stand (1) and set it at a proper height. • Disconnect hydraulic line plugs and 598-H.12-1 Figure 4.16 Parking position (1) parking stand (2) jockey wheel (3) parking stand linchpin (4) jockey wheel linchpin (5) roller brush 4.22 PRONAR ZM-2000M...
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PTO and the carrier vehicle's engine, DANGER engage parking brake and secure the cab against access of unauthorised persons. Reduce pressure prior to disconnecting the hydraulic Be especially careful when unhitching the machine system. from the carrier vehicle. H.2.6.598.06.1.EN PRONAR ZM-2000M 4.23...
Setting the waste container suspension Then, according to the sketch on label 3 height is performed after setting the roller (table 2.1), select the appropriate position brush pressure according to point 4.5. of linchpin (2) and bolt (1) to ensure the PRONAR ZM2000M...
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Maintenance Section 5 container height from the ground in the of the container is used for the increasing range of 1-3 cm. Each subsequent setting wear of the roller brush. I.1.1.598.01.1.EN PRONAR ZM2000M...
(8), the so-called roller inspected regularly while using the machine. Table 5.1. Types of roller brushes Item Specification Part number Medium brush (plastic 2x3mm) 180350.000600 Soft brush (plastic 1.6mm) 180350.000580 Hard brush (plastic 1.6mm+wire) 180350.700580 Very hard brush (plastic 2x3mm+wire) 180350.700600 PRONAR ZM2000M...
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To mount • loosen the screw of the sleeve of the the sweeping roller perform these steps in inner bearing clamping rings (5) and reverse order. slide the sleeves off the shaft journals. I.1.1.598.01.1.EN PRONAR ZM2000M...
Table 5.2. The list of spray nozzle elements Item Name Part number Pass-through stub pipe S1/R/K 324-600-000150 End stub pipe S1/R/P 324-600-000151 Wing nut M18 324-200-000147 Stub pipe valve 304-110-000007 Slotted sprayer 303-790-000002 PRONAR ZM2000M...
Always event of the occurrence of irritation consult exchange each mechanically damaged a doctor. Hydraulic oil in normal condi- component. tions is not harmful to the respiratory tract. A hazard only occurs when oil is strongly PRONAR ZM2000M...
Dismount shield (3) to gain access to belt 598-I.08-1 Figure 5.5 Inspect and replace oil in the gearbox (1) - PTO shaft; (2)- bevel gear; (3)- belt transmission; (4) - filler plug PRONAR ZM2000M 5.11...
Lubricate the machine when it is lowered on its sup- lubrication. ports and resting on the ground. Before lubricating, turn off engine, remove key from ignition and engage carrier vehicle brake. Table 5.7. Lubrication points and lubrication frequency Name Three-point linkage 598-I.10-1 5.14 PRONAR ZM2000M...
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SAE 90EP (80W90 GL-5) transmission oil . Lubrication frequency (see table Machine lubri- cation schedule): D - working day (8 hours of machine use) M - month SZ - replacement of roller brush I.1.1.598.07.1.EN PRONAR ZM2000M 5.17...
(d) thread diameter [mm] [Nm] IMPORTANT While washing do not direct a strong water or steam jet at information and warning decals, bearings, hy- draulic lines or electrical wires. 1,050 1,150 1,650 1,450 2,100 1,450 2,100 I.2.5.28.06.1.EN 5.18 PRONAR ZM2000M...
Protect the control place may be covered with a thin layer of panel against adverse weather conditions. grease or anticorrosion preparation. I.2.6.598.09.1.EN PRONAR ZM2000M 5.19...
Check the connection of the sprin- kling system switch No water in the tank Top up water Spray system clogged Make sure the system is not clogged, clean the filter strainers and water spray nozzles Faulty water pump Notify service point 5.20 PRONAR ZM2000M...
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Incorrect oil flow direction Swap the quick-couplers Faulty hydraulic system Notify service point Side brush rotates Sweeper oil flow regulator improp- Set brush rotation speed by turning too slowly or too erly adjusted the oil flow regulator knob quickly I.2.6.598.10.1.EN PRONAR ZM2000M 5.21...
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