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PRONAR ZMC3.1 Operator's Manual

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PRONAR SP. Z O.O.
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
PHONE: +48 085 681 63 29
+48 085 681 63 81
FAX:
+48 085 681 63 83
OPERATOR MANUAL
TRAILED SWEEPER
PRONAR ZMC3.1
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
PUBLICATION NO.: 588.01.UM
REVISION 1C
04-2020
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
www.pronar.pl
EN

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Summary of Contents for PRONAR ZMC3.1

  • Page 1 PRONAR SP. Z O.O. 17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE PHONE: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 FAX: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...

  • Page 3: Table Of Contents

    2.10 DESCRIPTION OF RESIDUAL RISK 2.14 2.11 INFORMATION AND WARNING DECALS 2.16 DESIGN AND OPERATION TECHNICAL SPECIFICATION HYDRAULIC SYSTEM SWEEP SYSTEM SPRAY SYSTEM CONVEYOR AND WASTE CONTAINER BRAKE SYSTEM ELECTRICAL SYSTEM 3.12 CONTROL PANEL CONTROL PANEL LCD PANEL PRONAR ZMC3.1...
  • Page 4 BRAKE ADJUSTMENT 6.20 PNEUMATIC SYSTEM MAINTENANCE 6.22 6.10 CHECK AND ADJUST WHEEL AXLE BEARINGS 6.25 6.11 WHEEL MAINTENANCE 6.26 6.12 LUBRICATION 6.28 6.13 CENTRAL LUBRICATION (OPTION) 6.34 6.14 STORAGE 6.35 6.15 TIGHTEN BOLT CONNECTIONS 6.36 6.16 TROUBLESHOOTING 6.37 PRONAR ZMC3.1...
  • Page 7 INTRODUCTION...

  • Page 8: Introduction

    The Operator Manual is intended for the end user. For this reason, some required maintenance activities are listed in the inspection tables but the procedure is not described in this Operator Manual. To perform these activities, call the manufacturer’s authorized service centre. U.10.1.EN PRONAR ZMC3.1...

  • Page 9: Symbols Appearing In This Operator Manual

    Additional tips included in the Operator Manual describe useful advice for the ma- chine operation and are marked with the sign TIP. U.02.1.EN PRONAR ZMC3.1...

  • Page 10: Directions Used In This Operator Manual

    Right side – side to the right hand of the mechanism). operator facing in the direction of ma- Rotation to the left – counterclockwise chine’s forward travel. rotation of a mechanism (the operator is facing the mechanism). U.03.1.EN PRONAR ZMC3.1...

  • Page 11: Inspect The Machine Upon Delivery

    • Check condition of paint coating; Discovered defects should be notified check the machine for traces of directly to the seller in order to remove corrosion. them. • Check technical condition of tyres and tyre pressure. U.11.2.EN PRONAR ZMC3.1...

  • Page 12: First Start-Up Of The Machine

    • Check correct tightening of bolt and nut connections (in particular connec- • Start and check the operation of the hydraulic system and all functions of tions of suspension system, drawbar eye and wheels). the machine (see „5.4 SWEEPER PRONAR ZMC3.1...
  • Page 13 • leakage and pressure drop in braking contact retailer for additional clarifications system, or to perform the repair. • incorrect operation of hydraulic and / After completion of test drive check ti- or pneumatic cylinders, ghtness of wheel nuts. 2.6.588.01.1.EN PRONAR ZMC3.1...
  • Page 14 Introduction PRONAR ZMC3.1...

  • Page 15: Basic Information

    BASIC INFORMATION...

  • Page 16: Identification

    Year of manufacture sented in table (1.1). Record the serial number in the upper box. Official certificate number Tare weight Maximum gross weight Carrying capacity Permissible hitching system load Permissible axle 1 load Permissible second axle load - not applicable PRONAR ZMC3.1...
  • Page 17 The serial number of the axle and its After purchasing the machine, it is recom- type are stamped onto the nameplate mended to enter the serial number of the secured to the axle profile – figure (1.2). axle in the box below. E.2.6.588.01.1.EN PRONAR ZMC3.1...

  • Page 18: Intended Use

    Section 1 Basic information 1.2 INTENDED USE DANGER PRONAR ZMC3.1 sweeper is used for sweeping hard-surfaced streets (cobble- The machine must not be used for purposes other than those for which it is intended, in particular for stone, asphalt, concrete) and large areas transporting people and animals.

  • Page 19: Requirements

    Type Ø35 mm, 6 splines Rotation speed right, looking at the face of Rotation direction the PTO shaft Other requirements kW / Minimum power demand for the tractor PTO 35/47.5 * -depending on the machine assembly version E.2.6.588.03.1.EN PRONAR ZMC3.1...

  • Page 20: Equipment

    M = 540 Nm), trolled from the operator's cabin), • spare wheel 235/75R17.5 (not • right side brush (additional brush mounted on the machine), pulled out on the right side), • license plate bracket (with lighting). E.2.6.588.04.1.EN PRONAR ZMC3.1...

  • Page 21: Terms & Conditions Of Warranty

    Basic information Section 1 1.5 TERMS & CONDITIONS OF WARRANTY PRONAR Sp. z o.o. Narew guarantees the reliable operation of the machine when it Demand that the seller carefully and accurately fills is used according to its intended purpose out the Warranty Book and warranty repair coupons.

  • Page 22: Transport

    Securing elements should be attached to Manual for the given securing measure. The number of securing elements (cables, the transport catches designed for this purpose (FIGURE 1.3). The transport lugs straps, chains, stays etc.) and the force PRONAR ZMC3.1...
  • Page 23 Operator Manual and adhere to its in- order to protect the securing elements structions. Independent transport involves from tearing or breaking during transport. towing the machine to destination with 580-E.03-1 Figure 1.3 An attachment point for transport. PRONAR ZMC3.1...
  • Page 24 DANGER the ±100 mm range. When transporting independently, the user must carefully read this Operator Manual and observe all its instructions. 2 290 mm 588-E.04-1 Figure 1.4 Centre of gravity Machine with an empty water tank E.2.6.588.06.1.EN 1.10 PRONAR ZMC3.1...

  • Page 25: Environmental Risk

    Detailed information on hydraulic oils flammable materials and food. can be found in the Material Safety Data Oil which has been used up or is un- Sheets. suitable for further use owing to loss of its E.3.4.622.08.1.EN PRONAR ZMC3.1 1.11...

  • Page 26: Withdrawal From Use

    When spare parts are changed, worn out ments should be taken to the appropriate or damaged parts should be taken to a col- facilities dealing with the recycling of this lection point for recyclable raw materials. type of waste. E.3.4.622.09.1.EN 1.12 PRONAR ZMC3.1...

  • Page 27: Safety Advice

    SAFETY ADVICE...

  • Page 28: Basic Safety Rules

    • Before using the machine always health and life of bystanders and/or machine operator. check whether it is properly prepared for work, especially in terms of safety. • The user is obliged to learn about the F.2.6.588.01.1.EN PRONAR ZMC3.1...

  • Page 29: Safety When Hitching The Machine

    • To hitch the machine to carrier ve- hicle use only genuine pins and under the machine's wheels. safeguards. F.2.6.588.02.1.EN PRONAR ZMC3.1...

  • Page 30: Machine Operation

    • Do NOT leave the waste container of the operator in the tractor cab. Do NOT leave the cab, when the ma- in raised position if service interlocks are not installed. chine is in operation. • Do NOT stand within the machine's F.2.6.588.03.1.EN PRONAR ZMC3.1...

  • Page 31: Transporting The Machine

    • Do NOT transport people, animals • Do not exceed the maximum speed and other objects on the machine resulting from road conditions and • Reckless driving excessive design restrictions. Adjust speed to speed may cause accidents. the prevailing road conditions and F.2.6.588.04.1.EN PRONAR ZMC3.1...

  • Page 32: Safety Rules When Maintaining Hydraulic System And Pneumatic System

    • Rubber hydraulic lines must be re- placed every 4 years regardless of quantity of water and in the event of the occurrence of irritation consult their technical condition. a doctor. In the event of contact of F.2.6.588.05.1.EN PRONAR ZMC3.1...

  • Page 33: Safe Maintenance Principles

    • Before beginning repair work on hy- draulic or pneumatic systems reduce • In the event of work requiring the machine to be raised, use properly oil or air pressure completely. • Servicing and repair work should be certified hydraulic or mechanical lifts PRONAR ZMC3.1...
  • Page 34 • The machine may only be towed grease. The machine should be kept when axles and wheels, lighting clean and tidy. system and brakes are reliable. • Do NOT perform any independent F.2.6.588.06.1.EN PRONAR ZMC3.1...

  • Page 35: Driving On Public Roads

    • Do NOT drive when tank is raised. assistance of another person. During manoeuvring the assistant must stay • Before using the machine always check technical condition, at a safe distance from the danger PRONAR ZMC3.1...
  • Page 36 Section 2 Safety advice zone and be visible all the time to the tractor driver. • Do NOT park the machine on slope. F.2.6.588.07.1.EN 2.10 PRONAR ZMC3.1...

  • Page 37: Tyres

    • Protect tyre valves using suitable moved from the wheel axle. Wheel caps to avoid soiling. nuts should be tightened according IMPORTANT Tire type: 235/75R17.5 T, TL, 143/141 J, TL. Correct tire pressure: 7 ± 1 bar F.2.6.588.08.1.EN PRONAR ZMC3.1 2.11...

  • Page 38: Operating Pto Shaft

    Do not overload the PTO shaft and the machine are positioned at an unsuitable angle with regard to each and the machine. • Before connecting or disconnecting other. • The chains preventing the shaft the shaft, turn off the carrying vehicle 2.12 PRONAR ZMC3.1...
  • Page 39 • During shaft operation telescopic round the rotating drive shaft. Contact pipes must overlap by at least one with rotating PTO shaft may cause third of their length. F.2.6.588.09.1.EN PRONAR ZMC3.1 2.13...

  • Page 40: Description Of Residual Risk

    Section 2 Safety advice 2.10 DESCRIPTION OF RESIDUAL RISK Pronar Sp. z o. o. in Narew has made every • cleaning, maintenance and tech- effort to eliminate the risk of accidents. nical inspection while the machine is There is, however, a certain residual risk,...
  • Page 41 Safety advice Section 2 children, manoeuvring the machine, due to • a ban on being on the machine when limited visibility from the driver's it is operating, position. • assistance of other persons while F.2.6.588.10.1.EN PRONAR ZMC3.1 2.15...

  • Page 42: Information And Warning Decals

    Warning decal. Do not reach into crushing space if elements 35N-27000008 may move. Danger of crushing hands or fingers. Information decal. An attachment point for transport. 35N-27000009 Warning decal. Danger of crushing to feet. Keep a safe dis- 117N-00000007 tance. 2.16 PRONAR ZMC3.1...
  • Page 43 Information decal. 187N-00000033 588N-18000007 Rear clearance markings 588N-18000006 Front outline marking 588N-18000008 588N-18000001L 588N-18000001P 588N-18000002 Decorative side decals 588N-18000003 588N-18000004 588N-18000005 Information decal. PTO speed 344N-97000002 Information decal. PTO rotation direction 242N-96000004 344N-97000001L Side clearance markings 344N-97000001P PRONAR ZMC3.1 2.17...
  • Page 44 Section 2 Safety advice 540obr/min 588-F.02-2 Figure 2.1 Locations of information and warning decals 2.18 PRONAR ZMC3.1...

  • Page 45: Design And Operation

    DESIGN AND OPERATION...

  • Page 46: Technical Specification

    4,980- 5,100 Width 2,100 Height 2,410 2,200 Emptying height 4,420 Height with a raised tank * - speed depends on the amount of dirt Level of noise emitted by the sweeper does not exceed 70 dB(A) G.2.6.588.01.1.EN PRONAR ZMC3.1...

  • Page 47: Hydraulic System

    Design and operation Section 3 3.2 HYDRAULIC SYSTEM 588-G.02-1 Figure 3.1 Power hydraulic system (1) a multiplier gear box (2) tandem hydraulic pump (3) pressure filter 1 (4) return filter (5) pressure filter 2 (6) oil cooler (7) oil tank PRONAR ZMC3.1...
  • Page 48 Figure 3.2 Drive hydraulic system (1) manifold (2) solenoid valve (3) water pump drive hydraulic motor (4) right brush drive hydraulic motor (5) left brush drive hydraulic motor (6) conveyor drive hydraulic motor (7) cylinder brush drive hydraulic motor PRONAR ZMC3.1...
  • Page 49 (2) waste container lifting cylinder (3) support leg cylinder (4) side brush tilting cylinder (5) side brush lifting cylinder (6) waste container slide cylinder (7) conveyor cylinder (8) roller brush lifting cylinder (9) container cover cylinder (10) drawbar tilt cylinder G.2.6.588.02.1.EN PRONAR ZMC3.1...

  • Page 50: Sweep System

    Design and operation 3.3 SWEEP SYSTEM 588-G.05-1 Figure 3.4 Sweep system (1) right rotary disc brush (2) left rotary disc brush (3) roller brush (4) rotary disc brush arm (5) roller brush bracket (6) brush tilt indicator G.2.6.588.03.1.EN PRONAR ZMC3.1...

  • Page 51: Spray System

    (1) pump (2) water tank (3) filter (4) right brush spray bar (5) left brush spray bar (6) roller brush spray bar (7) water level indicator (8) valves (9) drain valve with filling connection (10) filler plug G.2.6.588.04.1.EN PRONAR ZMC3.1...

  • Page 52: Conveyor And Waste Container

    Section 3 Design and operation 3.5 CONVEYOR AND WASTE CONTAINER 588-G.07-1 Figure 3.6 Conveyor and waste container (1) waste container (2) cover (3) cover (4) damper (5) scraper (6) belt (7) skid plate (8) vibrator (option) G.2.6.588.05.1.EN PRONAR ZMC3.1...

  • Page 53: Brake System

    2 (Z) 4(Zm) 588-G.08-1 Figure 3.7 Pneumatic double-line braking system (1) air tank (2) control valve (3) pneumatic cylinder (4) air filter (5) cylinder control connection (6) drain valve (7) container control connection (8) "yellow" connector (9) "red" connector PRONAR ZMC3.1...
  • Page 54 2 (Z) 4(Zm) 588-G.09-1 Figure 3.8 Single line pneumatic break system, (1) air tank (2) control valve (3) pneumatic cylinder (4) air filter (5) cylinder control connection (6) drain valve (7) container control connection (10) "black" connector 3.10 PRONAR ZMC3.1...
  • Page 55 Design and operation Section 3 588-G.10-1 Figure 3.9 Hydraulic brake system (option) (1) hydraulic cylinder (2) quick coupler 588-G.11-1 Figure 3.10 Parking brake (1) brake crank mechanism (2) cable (3) guiding roller G.2.6.588.06.1.EN PRONAR ZMC3.1 3.11...

  • Page 56: Electrical System

    407-t 404-b 410-k 410-k 411-z 411-z 411-z 412-c 402-c 412-c 413-b 413-b 588-G.12-1 Figure 3.11 Road lighting electric system (1) right rear lamp assembly (2) left rear lamp assembly (3) front clearance lamp (4) 7-pin socket G.2.6.588.07.1.EN 3.12 PRONAR ZMC3.1...

  • Page 57: Control Panel

    CONTROL PANEL...
  • Page 58 The indi- a knob for changing settings, an emer- vidual elements of the panel are described gency stop button, and a joystick. On the in Table 4.1. back of the panel there is a power switch, PRONAR ZMC3.1...
  • Page 59 Waste container up / down button (optional) indicator. Joystick lever function selec- tor button (3). The selected function is indicated by the Control harness socket appropriate indicator (16) or (17). Conveyor reverse motion on / Display fuse 2A off button. H.2.6.588.01.1.EN PRONAR ZMC3.1...

  • Page 60: Lcd Panel

    Nav- display, and then the operator screen is launched. Press the ESC button to go to igation arrow keys (5) are used to nav- igate the menu area and the selection is the main screen. H.2.6.588.02.1.EN PRONAR ZMC3.1...

  • Page 61: Lcd Panel Menu

    Table 4.3 HOME menu icons Operator screen Alarms screen Settings screen. Information screen Navigate the menu 588-H.03-1 Figure 4.3 Main screen (1) menu icons (2) upper information bar (3) directions for navigating through the menu PRONAR ZMC3.1...
  • Page 62 (8) settings adjust knob (9) OK button (confirm) (10) ESC button (exit) (F1) spray indicator function key (F2) brush rotation indicator function key (F3) left disc brush load indicator function key (F4) right disc brush load indicator function key PRONAR ZMC3.1...
  • Page 63 SPRAYING button (5) by pressing the on the operator's screen. function button (F1), then use the arrow The active spray unit are highlighted in key (7) to highlight the selected icon with white. the red frame and confirm by pressing the PRONAR ZMC3.1...
  • Page 64 Use the right / left arrow keys to navigate through the screen pages. If the icon is each alarm and warning are counted and red, it means that the fault is active. The stored. These values are non-erasable. number of occurrences and the duration of PRONAR ZMC3.1...
  • Page 65 (1) change the menu language brightness (2) change the LCD brightness (F1) set display brightness to 100% (3) reset the temporary counter (F2) set display brightness to 50% (4) activate the pressure washer (option) (F3) set display brightness to 25% PRONAR ZMC3.1...
  • Page 66 10 h 45 min Czas zamiatania Lewa Prawa Obroty 10 h 15 min Zraszanie szczotek Dociazenie 588-H.09-1 Figure 4.9 Active the pressure washer (1) pressure washer ON / OFF switch (2) active washer icon (white) 4.10 PRONAR ZMC3.1...
  • Page 67 (1) list of input and output signals (1) list of input and output signals (2) signal status (2) signal status (3) menu page number / total number of pages (3) menu page number / total number of pages H.2.6.588.03.1.EN PRONAR ZMC3.1 4.11...

  • Page 68: Alarms And Warnings

    Warning. Yellow right and left covers open Machine emergency stop Warning. Yellow All covers open Controller communication failure I/O module communication failure Alarm has occurred. Red. Warning occurred. Yellow Alarm. Red. Waste container raised Output failure. Yellow H.2.6.588.04.2.EN 4.12 PRONAR ZMC3.1...

  • Page 69: Correct Use

    CORRECT USE...

  • Page 70: Prepare For Work

    DANGER length, type, strength, etc. - see the Before starting the machine, ensure that there are no manufacturer's operating manual), bystanders in the danger zone. • check technical condition of the PRONAR ZMC3.1...
  • Page 71 In order cannot be rectified or the repair could void to do this: the warranty, please contact the Manufac- • check and adjust the height of turer for additional clarifications. drawbar to the carrier vehicle hitch, I.2.6.588.01.1.EN PRONAR ZMC3.1...

  • Page 72: Technical Inspection

    According to the section “CHECK WHEEL Every six months for slackness AXLE BEARINGS FOR LOOSENESS.” Lubrication According to section “LUBRICATION.” According to table (6.6) To get the machine ready for use, check presented in Table 5.1. components according guidelines I.2.6.588.02.1.EN PRONAR ZMC3.1...

  • Page 73: Connect The Machine To The Carrier Vehicle (Tractor)

    To do this, the machine's in Table 1.1. Requirements for carrier 588-I.01-1 Figure 5.1 Adapt the machine to the lower hitch of the carrier vehicle (1) rotating drawbar eye (2) drawbar (3) pin (4) compression bolt PRONAR ZMC3.1...
  • Page 74 Machines equipped with a drawbar to bolt (4). connect to the upper hitch of the carrier 588-I.02-1 Figure 5.2 Adapt the machine to the upper hitch of the carrier vehicle (1) fixed drawbar eye (2) drawbar (3) pin (4) compression bolt PRONAR ZMC3.1...
  • Page 75 55 mm. (Figure 5.2) 5.3) set the drawbar eye at such a height that it is possible to connect 588-I.03-1 Figure 5.3 Parking stand and parking brake (1) parking stand (2) parking stand height adjustment crank (3) parking brake mechanism PRONAR ZMC3.1...
  • Page 76 (Figure 5.3). structed by the shaft manufacturer. Secure the chains preventing the shaft cover from 540obr/min 588-I.04-1 Figure 5.4 Connecting PTO shaft (1) PTO shaft (2) a multiplier gear box (3) the shaft hanger in the working position PRONAR ZMC3.1...
  • Page 77 PTO. Connections and connecting lines of the pneumatic braking system (Figure 5.5) are 588-I.05-1 Figure 5.5 Connect the brake system (A) double-line system (B) single-line system (1) "yellow" connector (2) "red" connector (3) "black" connector PRONAR ZMC3.1...
  • Page 78 (option). terminal (+) and black wire to the negative 588-I.06-1 Figure 5.6 Connect the electrical system (1) control panel (2) control plug (3) connection cable (4) 7-pin socket (5) control socket (6) MIDIVAL 70A fuse 5.10 PRONAR ZMC3.1...
  • Page 79 After connecting the cable to the control panel, (2) in the upper hole (A). Drawbar turning 588-I.07-1 Figure 5.7 Drawbar swivel lock (1) lock pin (2) cotter pin (A) drawbar unlocked (B) drawbar locked PRONAR ZMC3.1 5.11...
  • Page 80 Section 5 Correct use interlock (B) is used during transport or IMPORTANT when the machine is parked. While operating the sweeper, the drawbar swivel lock should be unlocked. I.2.6.588.03.1.EN 5.12 PRONAR ZMC3.1...

  • Page 81: Sweeper Operation

    (1) of the spray system through one 588-I.08-1 Figure 5.8 Fill the water tanks (1) water tank (2) filler plug (3) claw coupling with valve (4) foot (5) bracket (6) water gauge PRONAR ZMC3.1 5.13...
  • Page 82 Dociazenie 588-I.09-1 Figure 5.9 Starting the machine (1) control panel switch (2) active hydraulic drive icon (3) warning light switch (4) warning light operate icon (5) work area lighting switch (option) (6) work area lighting on icon 5.14 PRONAR ZMC3.1...
  • Page 83 (3) side brush on button (option) (4) side brush on icon (option) with the button (3). (5) sweeping unit raise icon See side brush control (option) • To raise the sweeping unit while the machine is operating, press the PRONAR ZMC3.1 5.15...
  • Page 84 Reduce ground speed if amount of contaminants to be swept increases. Adjust pressure of brushes to force of adhesion of contaminants to the surface cleaned. 5.16 PRONAR ZMC3.1...
  • Page 85 588-I.11-1 (F1) spray control function button (1) conveyor spray (option) Figure 5.11 Turn on spray (2) left rotary disc brush spray (option) (1) spray on / off switch (3) side brush spray (optional) (2) spray on icon PRONAR ZMC3.1 5.17...
  • Page 86 (2) on the control panel. Adjust water pressure only when the spraying is To turn off the spray system completely, turned on, otherwise the correct pressure value will not be displayed. press the button (1) on the control panel (Figure 5.11). 5.18 PRONAR ZMC3.1...
  • Page 87 The selected function is indi- cated by indicator (4). 588-I.14-1 The control method is the same as for the right brush. Figure 5.15 Adjust the brush rotation speed (F2) spray control function button (1) brush rotation indicator (2) settings adjust knob PRONAR ZMC3.1 5.19...
  • Page 88 (Figure 5.16). a retractable side brush (Figure 5.17), you can control the brush operation using the control panel as follows: • Start the sweeping (see SWEEPING) • Press the (4) button on the control 5.20 PRONAR ZMC3.1...
  • Page 89 (7) brush arm extend icon - sweeping (8) side brush retract icon (9) brush arm retract icon - sweeping (10) brush raise icon (11) brush raise icon - sweeping (A) brush arm extend (B) brush arm retract (C) raise brush PRONAR ZMC3.1 5.21...
  • Page 90 Reverse motion of the conveyor and roller SWIVEL DRAWBAR CONTROL brush is activated by pressing and holding In order to enable the control of the the button (1) on the operator panel (Figure sweeper tilting drawbar, the drawbar must 5.18). be unlocked. 5.22 PRONAR ZMC3.1...
  • Page 91 Figure 5.19 Swivel drawbar control (1) multifunction lever (2) Multi-function lever mode button (3) drawbar swivel control function indicator (4) drawbar swivel left icon (5) drawbar swivel right icon (A) drawbar swivel right (B) drawbar swivel left PRONAR ZMC3.1 5.23...
  • Page 92 (3) tank control function indicator (4) vibrator activate button (5) tank raise icon (6) tank lower icon (7) tank raised warning icon (8) vibrator on icon (9) hydraulic support (A) raise the tank (B) lower the tank 5.24 PRONAR ZMC3.1...
  • Page 93 • Press the button (2) on the washer raised. drum support. Lowering the tank is indicated The button will illuminate green. by the icon (5) on the LCD and • Direct the washer lance in the desired PRONAR ZMC3.1 5.25...
  • Page 94 Otherwise, the water pump may overheat. ter level in the tank is low. 588-I.20-1 Figure 5.21 Pressure washer (1) lance (2) washer switch - illuminated in yellow and green (3) active washer icon - white (4) line drum (5) fastening clasp I.2.6.588.04.1.EN 5.26 PRONAR ZMC3.1...

  • Page 95: Driving On Public Roads

    Driving near ditches or flective warning triangle according to PRONAR ZMC3.1 5.27...
  • Page 96 When driving, comply with all • Reversing the sweeper with brushes lowered is prohibited. road traffic regulations, indicate an in- tention to turn using indicator lamps, keep all road lights and indicator lights I.2.6.588.05.1.EN 5.28 PRONAR ZMC3.1...

  • Page 97: Stop The Machine - Emergency Mode

    (1) clockwise and then press the RESET button (2) on the control panel. to bystanders and that possible problems Before restarting the machine, make sure have been eliminated. that its operation does not pose a threat I.2.6.588.06.1.EN PRONAR ZMC3.1 5.29...

  • Page 98: Audible Alarm

    • An alarm has been detected. • The waste container is being emptied • A warning has been detected. or lowered. • EMERGENCY STOP pressed. Intermittent beep every second. 3 short beeps. • Tank low water level warning. 3 short beeps. I.2.6.588.07.1.EN 5.30 PRONAR ZMC3.1...

  • Page 99: Unhitch The Machine From The Carrier Vehicle

    • Lower the parking stand. the carrier vehicle. • Disconnect the sweeper drawbar • Disconnect pneumatic socket plugs from the hitch and drive the carrier from the carrier vehicle and place vehicle away. I.2.6.588.08.1.EN PRONAR ZMC3.1 5.31...
  • Page 100 Section 5 Correct use 5.32 PRONAR ZMC3.1...

  • Page 101: Maintenance

    MAINTENANCE...

  • Page 102: Service Interlock

    • Install cotter pins (2). • Raise the waste container as far as it • Lower the container until the interlock will go. engages. see SWEEPER OPERATION 588-J.01-1 Figure 6.1 Service interlock (1) service lock (2) securing pin J.2.6.588.01.1.EN PRONAR ZMC3.1...

  • Page 103: Adjust The Sweeping Unit And Conveyor

    SWEEPER OPERATION 588-J.03-1 588-J.02-1 Figure 6.2 Tilt indicators of rotary disc Figure 6.3 Mechanical transverse tilt brushes adjustment (1) left brush tilt indicator (1) rigging nut (2) lock nut (2) right brush tilt indicator PRONAR ZMC3.1...
  • Page 104 (2) and then, screw in or screw out the bumper (1). after adjustment, 588-J.04-1 588-J.05-1 Figure 6.4 Adjust longitudinal tilt Figure 6.5 Side swing adjustment (1) fixing bolts (2) brush head (1) bumper (2) lock nut PRONAR ZMC3.1...
  • Page 105 (1) with the tensioner bolt (3). This oper- (2) tensioner ation should be performed to the same (3) turnbuckle 588-J.07-1 Figure 6.7 Tightening the elevator belts (1) tension roller (2) shaft bearing nuts (3) tensioner bolt (4) lock nut PRONAR ZMC3.1...
  • Page 106 Check that the scrapers are evenly aligned and that middle of its length. After adjusting both the belt tooth on the drive pulley has not skipped sides of the conveyor, tighten the locknuts (4) and nuts (2) securing the tensioning roller bearings (1). J.2.6.588.02.1.EN PRONAR ZMC3.1...

  • Page 107: Replace Brushes And Conveyor Components

    Figure 6.8 Replacement of disk brushes sons have no access to the vehicle cab. (1) rotary disc brush (2) bolt (3) nut (4) washer Technical condition of the brushes should be checked periodically. Excessively worn brushes must be re- placed with new ones. PRONAR ZMC3.1...
  • Page 108 Soft roller brush straight ring brush 588N-00000002-01 (plastic 2x3mm) curved ring brush 588N-00000001-01 (plastic 2x3mm) 588-J.09-1 Figure 6.9 Replace the roller brush (1) straight ring brush (2) curved ring brush (3) axle (4) clamp (5) housing with bearing PRONAR ZMC3.1...
  • Page 109 (Figure 6.10). Excessively worn or damaged blades must be replaced. The sweeper is equipped with 13 scrapers (part number 344N-05090003) 588-J.10-1 Figure 6.10 Conveyor scrapers (1) scraper (2) clamp (3) strip (4) bolt (5) nut J.2.6.588.03.1.EN PRONAR ZMC3.1...

  • Page 110: Hydraulic System Maintenance

    In the event IMPORTANT of contact of oil with skin wash the place Hydraulic lines should be replaced every four years. of contact with water and soap. Do NOT PRONAR ZMC3.1 6.10...
  • Page 111 • unscrew drain plugs (2) on the bottom Figure 6.11 Check oil level (1) filler plug (2) drain plug of the tank and drain oil to previously (3) oil level indicator (4) low oil level prepared container, warning icon PRONAR ZMC3.1 6.11...
  • Page 112 (Figure 6.11). contamination. The indicator should be checked af- Unscrew cap (2), take out mesh filter car- ter oil has reached its working temperature. tridge (1) and clean in washing agent. PRONAR ZMC3.1 6.12...
  • Page 113 Maintenance SECTION 6 588-J.13-1 Figure 6.13 Pressure filter 2 (1) filter cartridge (nr CCH 301 FD1 588-J.14-1 (2) contamination indicator Figure 6.14 Pressure filter 1 (1) cartrige (Nor 944431Q lub SE-030-G-05-B/X) (2) filter contamination indicator PRONAR ZMC3.1 6.13...
  • Page 114 (2) filter contamination indicator cator (1) located on the filter indicates filter contami- nation. The indicator should be checked after oil has reached its working temperature. After replacing the filter, tighten it by hand without the use of tools. J.2.6.588.04.1.EN PRONAR ZMC3.1 6.14...

  • Page 115: Multiplier Gear Box Maintenance

    500 working hours or once a year, whichever occurs first. to the level visible in the inspection The multiplier gear box is lubricated with 0.5 litre of opening (3), oil of SAE 90 class. • screw in the filler plug (1). J.2.6.588.05.1.EN PRONAR ZMC3.1 6.15...

  • Page 116: Spray System Service

    (2) and remove the strainer Figure 6.18 Water filter (1) filter mesh cartridge (2) housing (1) and wash it with water or blow with compressed air. Install cartridge, tighten housing elements and check tightness of connection. PRONAR ZMC3.1 6.16...
  • Page 117 • Start spraying for 30 seconds to ation must not exceed 10 bar. remove water from the pump, then turn off for about a minute and run it again for 30 seconds. • Reassemble the system. J.2.6.588.06.1.EN PRONAR ZMC3.1 6.17...

  • Page 118: Electrical System Maintenance

    There is a MIDIVAL 70A fuse on the power (1) 10A fan fuse cable that connects to the positive terminal (2) 2A controller fuse (3-7) 15A controller fuse of the carrier's battery. (8) 10A sensors fuse (9) 2A controller fuse (10) 20A vibrator fuse PRONAR ZMC3.1 6.18...
  • Page 119 Maintenance SECTION 6 List of bulbs Lamp name Part number Type of bulb P21W 2VA998232-287 TAIL LAMP, RIGHT P21/5W P21W 2VA998232-277 TAIL LAMP, LEFT P21/5W J.2.6.588.07.1.EN PRONAR ZMC3.1 6.19...

  • Page 120: Brake Adjustment

    • loosening of parking brake cable the angle of 90° with the pneumatic cyl- clamps, inder piston. • after adjustment of main brake, • after repairs in main brake system, • after repairs of parking brake system. PRONAR ZMC3.1 6.20...
  • Page 121 588-J.05-1 Figure 6.23 Brakes adjustment (1) crank mechanism (2) cable (3) shackle (4) U-shaped clamp (5) nuts J.2.6.588.08.1.EN PRONAR ZMC3.1 6.21...

  • Page 122: Pneumatic System Maintenance

    If leaks appear at connections then tighten the connections. If air continues to Depending on the operating conditions, escape, replace connection components but not less frequently than once every or seals with new ones. three months, remove and clean the air PRONAR ZMC3.1 6.22...
  • Page 123 Contact of the seals 588-J.24-1 with fuel, lubricants being petroleum de- rivatives, paints etc., causes rapid ageing Figure 6.25 Air filter (1) damper (2) filter cover of the material from which they are made. PRONAR ZMC3.1 6.23...
  • Page 124 If necessary, clean or repair the connection sockets. J.2.9.588.09.1.EN PRONAR ZMC3.1 6.24...

  • Page 125: Check And Adjust Wheel Axle Bearings

    • Unscrew nut by ⅓ of a turn until the Inspect and adjust wheel axle bearings nearest cotter pin groove aligns with may be carried out only when the waste opening in wheel stub axle. container is empty. J.2.6.588.10.1.EN PRONAR ZMC3.1 6.25...

  • Page 126: Wheel Maintenance

    • after the first use of the trailer, Look carefully at tyre sides and check the • after first day of work, condition of tread. • at regular intervals (50 h). In case of mechanical damage consult the PRONAR ZMC3.1 6.26...
  • Page 127 Proper technical condition and appro- priate maintenance of wheels significantly extends the life of these components and ensures appropriate level of safety to ma- chine users. Check air pressure in tyres and visual 588-J.33-1 Figure 6.27 Lifting jack support point J.2.6.586.11.1.EN PRONAR ZMC3.1 6.27...

  • Page 128: Lubrication

    (1) cover support sleeves (2) Sleeves of brush frame (3) roller brush bearing Number Type of Frequency Item Name of points lubricant grease Front pin of brush rising mecha- nism Rear pin of brush rising mecha- grease 25 hours nism Brush arm tilt pin PRONAR ZMC3.1 6.28...
  • Page 129 (4) brush arm tilting axis Number Type of Frequency Item Name of points lubricant grease Front pin of brush rising mecha- nism Rear pin of brush rising mecha- grease 25 hours nism Arm swing pin Arm tilt axis PRONAR ZMC3.1 6.29...
  • Page 130 (2) drive roller bearing (3) conveyor cylinder (4) roller brush lifting cylinder Number Type of Frequency Item Name of points lubricant grease Upper shaft bearing 25 hours Drive shaft bearing grease Conveyor cylinder 50 hours Roller brush rising cylinder PRONAR ZMC3.1 6.30...
  • Page 131 (5) lower pin of the container tipping cylinder Number Type of Frequency Item Name of points lubricant grease Waste container tipping cylinder Gate cylinder Slide gate cylinder grease 25 hours Waste container tipping pin Lower pin of waste container tip- ping cylinder PRONAR ZMC3.1 6.31...
  • Page 132 (1) drawbar eye rotation bushing (2) drawbar eye (3) drawbar swivel sleeve (4) drawbar swivel cylinder Number Type of Frequency Item Name of points lubricant grease Drawbar eye turning sleeve Drawbar eye grease 50 hours Drawbar turning sleeve Drawbar turning cylinder PRONAR ZMC3.1 6.32...
  • Page 133 Parking brake mechanism 6 months Expander shaft sleeves grease 3 months Leaf spring absorber pin 3 months anticorrosion Leaf spring preparation in aer- 3 months osol Spring sliding surface 3 months grease Wheel bearings 2 years J.2.6.588.12.1.EN PRONAR ZMC3.1 6.33...

  • Page 134: Central Lubrication (Option)

    EP2 grease (NLGI2) should be used for components. Remember! If the tank has the central lubrication system. been emptied completely, it must work for J.2.6.588.13.1.EN PRONAR ZMC3.1 6.34...

  • Page 135: Storage

    588-J.34-1 changed. It is recommended to keep the machine in Figure 6.34 Protecting the machine from unauthorized use. a closed or roofed building. J.2.6.588.14.1.EN PRONAR ZMC3.1 6.35...

  • Page 136: Tighten Bolt Connections

    569-I.09-1 Figure 6.35 Bolt with metric thread (1) resistance class (d) thread diameter Table 6.2. Tightening torque for nut and bolt connections 10.9 THREAD MARKING [mm] TIGHTENING TORQUE [Nm] 1,050 1,150 1,650 1,450 2,100 1,450 2,100 I.2.5.28.05.1.EN PRONAR ZMC3.1 6.36...

  • Page 137: Troubleshooting

    Add water, check water level during Excessive dusti- tank operation ness during ma- Clogged or shut down spray Check for patency. Activate the de- chine operation nozzles sired spray nozzles Too low pressure at water pump Set the correct pressure. J.2.6.588.16.1.EN PRONAR ZMC3.1 6.37...
  • Page 138 SECTION 6 Maintenance PRONAR ZMC3.1 6.38...

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