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PRONAR ZM-28H Translation Of The Original Copy Of The Manual

Roller brush sweeper
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PRONAR SP. Z O.O.
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
EDITION: 1A-10-2018
PUBLICATION NO.: 585N-00000000UM
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
PHONE: +48 085 681 63 29
+48 085 681 63 81
FAX:
+48 085 681 63 83
OPERATOR MANUAL
ROLLER BRUSH SWEEPER
PRONAR ZM-28H
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
www.pronar.pl

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Summary of Contents for PRONAR ZM-28H

  • Page 1 PRONAR SP. Z O.O. 17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE PHONE: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 FAX: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...

  • Page 3: Introduction

    INTRODUCTION...
  • Page 4 This Operator Manual is an integral part below after purchase of the machine. of the machine documentation. Before us- ing the machine, the user must carefully Machine serial number U.01.1.PL PRONAR ZM-28H...

  • Page 5: Symbols Appearing In This Operator Manual

    REFERENCES TO PAGES The machine operating procedures in- clude references to pages on which addi- tional information is given. References to pages are written in bold, underlined text. Example: 7.13 . U.21.1.PL PRONAR ZM-28H...

  • Page 6: Directions Used In This Operator Manual

    Right side – side to the right hand of the Rotation to the left – counterclockwise ro- operator facing in the direction of ma- tation of a mechanism (the operator is fac- chine's forward travel. ing the mechanism). U.03.1.PL PRONAR ZM-28H...

  • Page 7: Inspect The Machine Upon Delive

    • Make certain that there are no hy- • Check condition of protective paint draulic oil leaks. coat, • Visually inspect the machine compo- • Check the electrical components of the machine. nents for mechanical damage result- ing e.g. from improper transport of B.2.6.585.01.1.PL PRONAR ZM-28H...

  • Page 8: Start Roller Brush Sweeper For The First Time

    If during test run worrying symptoms occur void the warranty, please contact re- such as: tailer for additional clarifications or to • excessive noise abnormal perform the repair. B.2.6.585.1.PL PRONAR ZM-28H...

  • Page 11: Table Of Contents

    USING THE MACHINE DESCRIPTION OF RESIDUAL RISK 2.7 INFORMATION AND WARNING DECALS DESIGN AND OPERATION TECHNICAL SPECIFICATION GENERAL DESIGN HYDRAULIC SYSTEM ELECTRICAL SYSTEM 3.10 CORRECT USE PREPARE FOR WORK TECHNICAL INSPECTION HITCHING TO VEHICLE ROLLER BRUSH SWEEPER OPERATION 4.10 PRONAR ZM-28H...
  • Page 12 PRONAR ZM-28H...

  • Page 13: Basic Information

    BASIC INFORMATION...

  • Page 14: Identification

    Section 1 Basic information 1.1 IDENTIFICATION The roller brush sweeper is marked with PRONAR Sp. z o.o. 17-210 Narew a nameplate (1) placed on the rear beam ul. Mickiewicza 101A PRONAR Nazwa near the left jockey wheel. The meaning Nr seryjny of the individual items found on the name- Rok prod.

  • Page 15: Intended Use

    • adhere to the established mainte- layer on renovated road sections. The nance and adjustment plans, ZM-28H machine can be used to sweep The machine may only be used by persons, debris or a thin, fresh layer of snow to the who: right or left side without collecting it.

  • Page 16: Equipment

    3-pole socket ance lights Electrical system voltage Linkage Front three-point linkage - standard cat. II according to ISO 7301 other attachment methods on request Lift capacity: (at a distance of 610 mm) * -depending on the machine version PRONAR ZM-28H...
  • Page 17 Basic information Section 1 The standard equipment of the ZM-28H quick couplers) for a maximum flow roller brush sweeper includes: rate of 55 l/min, • Operator Manual • independent hydraulic steering • Warranty Book mechanism (without an additional • Steering mechanism pair of quick couplers) for a flow rate •...

  • Page 18: Terms & Conditions Of Warranty

    Section 1 Basic information 1.4 TERMS & CONDITIONS OF WARRANTY PRONAR Sp. z o.o. Narew guarantees the reliable operation of the machine when it is Demand that the seller carefully and accurately used according to its intended purpose as fills out the Warranty Book and warranty repair coupons.
  • Page 19 Basic information Section 1 elements of the machine, which have safety. a direct impact on the machine operation E.2.6.585.04.1.EN PRONAR ZM-28H...

  • Page 20: Transport

    Manual and particularly with information a tractor. Transport of the machine is per- concerning safety and principles of con- missible connected to a carrier vehicle nection and transport on public roads. provided the vehicle's driver familiarises During road transport the machine should PRONAR ZM-28H...
  • Page 21 It is recom- qualifications required to operate these mended to use spacers for fixed sweeper machines. components, i.e. lateral supports and the The machine should be attached to lifting PRONAR ZM-28H...
  • Page 22 During re- IMPORTANT! The position of the centre of gravity may change loading work, special care should be taken depending on the machine version. not to damage the paint coating. E.2.6.585.05.1.EN 1.10 PRONAR ZM-28H...

  • Page 23: Environmental Risk

    Waste code: 13 01 10 (hydraulic oil). De- oil with sand, sawdust or other absorbent tailed information on hydraulic oils can be materials. The oil contaminations, once found in the Material Safety Data Sheets. gathered up, should be kept in a sealed, E.3.1.526.06.1.EN PRONAR ZM-28H 1.11...

  • Page 24: Withdrawal From Use

    When spare parts are changed, worn out facilities dealing with the recycling of this or damaged parts should be taken to a col- type of waste. lection point for recyclable raw materials. E.3.1.526.07.1.EN 1.12 PRONAR ZM-28H...

  • Page 25: Safety Advice

    SAFETY ADVICE...

  • Page 26: Using The Machine

    • The machine must never be used chine, check the safeguards. Care- by persons, who are not authorised fully read the carrier vehicle Operator to drive carrier vehicle, including Manual. children people under • To hitch the machine to the carrier PRONAR ZM-28H...
  • Page 27 • Rubber hydraulic lines must be • When connecting or disconnecting changed every 4 years regardless of the hydraulic lines, make sure that technical condition. PRONAR ZM-28H...

  • Page 28: Transporting The Machine

    • When driving with raised machine, tions of machine as recommended by the carrier vehicle's linkage should be the Manufacturer. locked in the up position to prevent • Servicing and repair work should be accidental lowering. carried out in line with the general PRONAR ZM-28H...

  • Page 29: Machine Operation

    • In the event of work requiring the ma- • Before starting the machine make chine to be raised, use properly cer- sure that there are no bystanders tified hoists or lifting devices. After (especially children) or animals in the PRONAR ZM-28H...
  • Page 30 Do NOT leave the cab, when the ma- chine and the working area. chine is in operation. • During machine operation do not • Keep a safe distance from rotating occupy a different position than that parts of the machine. F.2.6.585.01.1.EN PRONAR ZM-28H...

  • Page 31: Description Of Residual Risk

    Safety advice Section 2 2.2 DESCRIPTION OF RESIDUAL RISK Pronar Sp. z o. o. in Narew has made every connected and engine is running. effort to eliminate the risk of accidents. • rupture of the hydraulic lines. There is, however, a certain residual risk,...

  • Page 32: Information And Warning Decals

    17N-12000004 Pressurised liquid. Keep a safe distance. 12N-15000009 Risk of injury caused by thrown objects. Keep a safe distance from the operating machine. 12N-15000008 PRONAR ZM-28H...
  • Page 33 Do not reach into crushing space because elements may move. Danger of crushing hands or fingers. 17N-12000006 Machine model. 585N-95000001 Rear clearance marking (left / right). 12N-15000001L 12N-15000001P Lifting equipment attachment points for loading the machine 178N-00000009 PRONAR decal. 187N-00000033 Indicator decal 585N-02000001 PRONAR ZM-28H...
  • Page 34 Section 2 Safety advice 585-F.01.1 Figure 2.1 Locations of information and warning decals. F.2.2.585.03.1.EN 2.10 PRONAR ZM-28H...

  • Page 35: Design And Operation

    DESIGN AND OPERATION...

  • Page 36: Technical Specification

    - length 1,360 - height 1,180 Power supply for clearance lighting and spray 12V electrical system of the carrier system vehicle Other information single person operation Level of noise emitted by the sweeper does not exceed 70 dB(A) PRONAR ZM-28H...
  • Page 37 Design and operation Section 3 585-G.01.1 Figure 3.1 Working positions of the ZM-28H roller brush sweeper (A) work straight ahead, (B) work to the left (C) work to the right G.2.6.585.01.1.EN PRONAR ZM-28H...

  • Page 38: General Design

    Section 3 Design and operation 3.2 GENERAL DESIGN 585-G.02-1 Figure 3.2 General design (1) linkage (2) roller brush (3) adjustable guard (4) jockey wheel (5) parking stand (6) hydraulic system (7) turning lock (8) electrical system G.2.6.585.02.1.EN PRONAR ZM-28H...

  • Page 39: Hydraulic System

    (1.2). The sions. In each version, the brush is driven machine requirements and basic specifi- by a hydraulic motor (1) powered from cation are presented in table (3.1). the carrier's external hydraulic system. PRONAR ZM-28H...
  • Page 40 Section 3 Design and operation 585-G.04.1 Figure 3.4 Hydraulic system (optional version for flow rate 55-140 l/min) (1) hydraulic motor (2) plug (3) flow regulator (4) hydraulic line PRONAR ZM-28H...
  • Page 41 Design and operation Section 3 585-G.05.1 Figure 3.5 Hydraulic steering system (optional version) (1) hydraulic cylinder (2) plug (3) hydraulic line PRONAR ZM-28H...
  • Page 42 Section 3 Design and operation 585-G.06.1 Figure 3.6 Independent hydraulic steering system (optional version for flow rates 25-55 l/min) (1) hydraulic motor (2) plug (3) flow regulator (4) manifold (5) hydraulic cylinder (6) hydraulic line PRONAR ZM-28H...
  • Page 43 Design and operation Section 3 585-G.07.1 Figure 3.7 Independent hydraulic steering system (optional version for flow rates 55-140 l/min) (1) hydraulic motor (2) flow regulator (3) flow regulator (4) manifold (5) plug (6) hydraulic cylinder (7) hydraulic line G.2.6.585.03.1.PL PRONAR ZM-28H...

  • Page 44: Electrical System

    12V from the 3-pin socket of the carrier vehicle. • clearance lights electric system - figure (3.8), • independent steering electric system - figure (3.9), • electric system independent steering and clearance lighting - figure (3.10). 3.10 PRONAR ZM-28H...
  • Page 45 Design and operation Section 3 585-G.09.1 Figure 3.9 Electric system design for the independent steering version (1) control panel (2) wiring harness (3) 3-pin plug (4) solenoid valve PRONAR ZM-28H 3.11...
  • Page 46 (2) wiring harness (3) 3-pin plug (4) solenoid valve (5) clearance light 15-p 11-c 15-p 12-c 21-c 22-c 14-z 14-z 24-z 24-z 1 25-t 13-t 13-t 25-t 10-c 23-c 585-G.11.1 15/30 31 Figure 3.12 ZM-28H Electric system diagram G.2.6.585.04.1.EN 3.12 PRONAR ZM-28H...

  • Page 47: Correct Use

    CORRECT USE...

  • Page 48: Prepare For Work

    In order cording to recommendations pro- to do this: vided in section 5 MAINTENANCE, • connect the machine to the carrier • check technical condition of the hy- vehicle's linkage (see 4.3 HITCHING draulic system; TO CARRIER VEHICLE), PRONAR ZM-28H...
  • Page 49 If a fault cannot be rectified or the repair could void the warranty, please contact the Seller for additional clarifications. H.2.6.585.01.1.EN PRONAR ZM-28H...

  • Page 50: Technical Inspection

    Lubricate elements according to section According to Lubrication table (5.5) „5.5 LUBRICATION”. To get the machine ready for use, check components according to guidelines pre- IMPORTANT! sented in Table 4.1. Do NOT use a malfunctioning or incomplete ma- chine. H.2.6.585.02.1.EN PRONAR ZM-28H...

  • Page 51: Hitching To Vehicle

    (B) carrier power cord (1) 3-pin plug (2) 3-pin socket (3) 20A fuse The ZM-28H roller brush sweeper may DANGER only be mounted on a carrier vehicle that When hitching, there must be nobody between the meets the requirements presented in Table machine and the carrier vehicle.
  • Page 52 Both links of the three-point and secure with cotter pins (3). Use linkage should be set at the same a bolt to connect the Top link (central height. link) of the carrier vehicle to the PRONAR ZM-28H...
  • Page 53 IMPORTANT! the sweeper linkage and secure it. When connecting the machine to the carrier, follow • Eliminate lateral movements of ma- the instructions of the carrier's manufacturer. chine by appropriate adjustment of PRONAR ZM-28H...
  • Page 54 (Figure Connect the plugs of hydraulic couplings 4.3). 585-H.04.1 Figure 4.4 Parking stands (1) parking stand (2) cotter pin PRONAR ZM-28H...
  • Page 55 (2), turn parking stands (1) to the po- rection opposite to travel direction. sition shown in the figure and secure with The roller brush sweeper is equipped with cotter pins (2). two parking stands - figure (4.4). After H.2.6.585.03.1.EN PRONAR ZM-28H...

  • Page 56: Roller Brush Sweeper Operation

    It is a linkage system dedicated to age position indicator is the red range may damage the machine. implement carriers with extension arms that do not have a floating linkage, e.g. front loaders of agricultural tractors or backhoe loaders. The floating system can 4.10 PRONAR ZM-28H...
  • Page 57 The width of brush ground contact surface 585-H.06-1 Figure 4.6 Jockey wheel (1) jockey wheel (2) crank (3) cotter pin (A) 60-120mm contact width (B) lowering direction (C) lifting direction PRONAR ZM-28H 4.11...
  • Page 58 Control panel - two versions depending on the machine setup version (1) control panel (2) wiring harness (3) 3-pin plug (A) panel - clearance light switch (B) panel - clearance light switch and brush steering control (option) 4.12 PRONAR ZM-28H...
  • Page 59 ) in the bar (1) coincides with the pin changed manually or hydraulically from on the machine frame. 585-H.08.1 Figure 4.8 Change the working position (machine with mechanical steering system) (1) strip (2) cotter pin (3) rubber washer (4) washer PRONAR ZM-28H 4.13...
  • Page 60 The section of the carrier man- ifold to which the hydraulic lines are connected must be able to circulate oil in both directions. The brush position is changed by means of the hydraulic cylinder (1) - figure (4.9) 4.14 PRONAR ZM-28H...
  • Page 61 (2) hydraulic plugs (3) control panel (A) green key, turn right (3) red key, turn left (C) main switch + clearance lights IMPORTANT! For independent control after a power cut, the hy- draulic steering function will be disabled. PRONAR ZM-28H 4.15...
  • Page 62 (4) in the rail (3) opening. Rubber apron (2) is optional equipment. sweeping brush and the expected range The brush cover limits the height of of the swept material. the ejected material. It should be set H.2.6.585.04.1.EN 4.16 PRONAR ZM-28H...

  • Page 63: Driving On Public Roads

    Ensure that the driver • Before moving off make sure that has sufficient visibility. there are no bystanders, especially • Make sure that the machine is cor- children, near the machine and the rectly attached to the carrier vehicle PRONAR ZM-28H 4.17...
  • Page 64 (carrier vehicle equipment). vehicle. • Avoid ruts, depressions, ditches or • When driving with raised machine, driving on roadside slopes. Driving secure the carrier vehicle's linkage across such obstacles could cause against falling or accidental dropping. H.2.6.585.05.1.EN 4.18 PRONAR ZM-28H...

  • Page 65: Unhitch The Machine From Carrier Vehicle

    • Switch off engine, remove key from propriate control lever of the hydraulic ignition and engage parking brake. circuit in the carrier. • Reduce residual pressure in the • Disconnect hydraulic line plugs and PRONAR ZM-28H 4.19...
  • Page 66 • Disconnect the linkage and drive hicle and secure with stoppers. Place the carrier vehicle away from the the hydraulic plugs in the brackets on machine. the frame - figure (4.14). H.2.6.585.06.1.EN 4.20 PRONAR ZM-28H...

  • Page 67: Maintenance

    MAINTENANCE...

  • Page 68: Adjustment Of Roller Brush

    (1) located on both sides of the sweeping brush for the right and left side machine allow smooth adjustment of the will cause uneven brush wear and can brush position. Before adjusting, unlock damage the machine. the cotter pin (3). The brush pressure I.2.6.585.01.1.EN PRONAR ZM-28H...

  • Page 69: Inspect And Replace Roller Brush

    To replace the roller brush (figure 5.2), reduced. It will be easier to disassemble proceed as follows: PRONAR ZM-28H...
  • Page 70 The roller brush may consist of curved 585-I.02-1 Figure 5.3 A roller brush with straight segments (1) shaft (2) spacer ring (3) closing ring (A ), (B ), (C) brush segments depending on the hardness (D) outer segment PRONAR ZM-28H...
  • Page 71 (A, B, C), position the case of a hard brush, segments (A) and 585-I.03-1 Figure 5.4 A roller brush with curved segments (1) shaft (2) closing ring (A ), (B ), (C) brush segments depending on the hardness (D) outer segment PRONAR ZM-28H...
  • Page 72 3 stands that allow the shaft ing devices and the help of another person. Use suitable protective clothing to be supported on the bearing journal (1 support) and on the external shaft profile (2 supports). As the shaft is heavy (~ 51 kg), PRONAR ZM-28H...
  • Page 73 (6) securing component The technical condition of the sweeping brush and its wear should be inspected reg- ularly while the machine is in use. Worn or damaged segments should be replaced with parts recommended by the Manufacturer. I.2.6.585.02.1.EN PRONAR ZM-28H...

  • Page 74: Electrical System Maintenance

    ELECTRICAL SYS- clearance lighting. TEM MAINTENANCE. All electrical system repairs The snow plough's clearance lights are must be performed only by suitably qualified per- sonnel. maintenance-free LED lights. Damaged flapms should be replaced with new ones. I.2.6.585.04.1.EN PRONAR ZM-28H...

  • Page 75: Hydraulic System Maintenance

    (oil vapour), or in DANGER the case of fire during which toxic com- Oil fires should be quenched with carbon dioxide (CO ), foam or extinguisher steam. Do NOT use pounds may be released. water for fire extinguishing! PRONAR ZM-28H...
  • Page 76 "droplets" stop using the ma- the lines and connection components. chine until faults are remedied. Always exchange each mechanically If an oil leak is found on hydraulic damaged component. I.2.6.585.05.1.EN 5.10 PRONAR ZM-28H...

  • Page 77: Lubrication

    Maintenance Section 5 5.5 LUBRICATION 585-I.06-1 Figure 5.6 Lubrication points Lubrication points are detailed in TABLE 5.4 PRONAR ZM-28H 5.11...
  • Page 78 Lubricate the machine when it is lowered on its sup- grease is recommended for lubrication. ports and resting on the ground. Before lubricating, switch off the carrier vehicle's engine, remove key from ignition and engage park- ing brake. I.2.6.585.06.1.EN 5.12 PRONAR ZM-28H...

  • Page 79: Storage

    Until the must be disconnected from the machine time of touch-up painting, the damaged and protected against adverse weather place may be covered with a thin layer conditions. of grease or anticorrosion preparation. I.2.2.569.08.1.ENPL PRONAR ZM-28H 5.13...

  • Page 80: Inspection Of Tightening Torque Of Nut And Bolt Connections

    Tightening torques for hydraulic Table 5.5 Tightening torque for nut and line connections bolt connections 10.9 Line size Tightening torque Thread M [Nm] [Nm] 30÷50 50÷70 50÷70 70÷100 70÷100 1,050 100÷150 1,150 1,650 150÷200 1,450 2,100 I.2.2.569.09.1.EN 5.14 PRONAR ZM-28H...

  • Page 81: Troubleshooting

    Check connections on electric leads. Damaged clearance lamp Replace the lamp No lighting The machine electrical system is Repair at an authorised service damaged point Repair at an authorised service Control panel is damaged point PRONAR ZM-28H 5.15...
  • Page 82 Pressure applied to the surface by Adjust according to the Operator the roller brush is incorrectly set Manual Driving too fast Adjust driving speed Brush excessively worn Adjust or replace I.2.6.585.10.1.EN 5.16 PRONAR ZM-28H...

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