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PRONAR ZM-P16 Operator's Manual

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TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
EDITION 1A-03-2015
PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE
phone:
fax:
OPERATOR'S MANUAL
SWEEPER
PRONAR ZM-P16
+48 085 681 63 29
+48 085 681 63 81
+48 085 681 63 83
PUBLICATION NO 394N-00000000-UM
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
www.pronar.pl

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  • Page 1 PRONAR Sp. z o.o. 17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE phone: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 fax: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...
  • Page 3 SWEEPER PRONAR ZM-P16 MACHINE IDENTIFICATION TYPE: ZM-P16 SERIAL NUMBER:...
  • Page 4 Operator's Manual needs clarification then the user should refer for assistance to the sale point where the machine was purchased or to the Manufacturer. MANUFACTURER'S ADDRESS: PRONAR Sp. z o.o. ul. Mickiewicza 101A 17-210 Narew CONTACT TELEPHONES...
  • Page 5 SYMBOLS APPEARING IN THIS OPERATOR'S MANUAL Information, descriptions of danger and precautions and also recommendations and prohibitions associated with user safety instructions are marked: and also preceded by the word "DANGER”. Failure to observe the instructions may endanger the machine operator's or other person's health or life. Particularly important information and instructions, the observance of which is essential, are distinguished in the text by the sign: and also preceded by the word "ATTENTION".

  • Page 7: Table Of Contents

    TABLE OF CONTENTS BASIC INFORMATION 1.1 IDENTIFICATION 1.2 PURPOSE 1.3 ACCESSORIES 1.4 TERMS & CONDITIONS OF WARRANTY 1.5 TRANSPORT 1.6 ENVIRONMENTAL HAZARDS 1.12 1.7 WITHDRAWAL FROM USE 1.12 SAFETY ADVICE 2.1 BASIC SAFETY RULES 2.1.1 USE OF MACHINE 2.1.2 HITCHING AND UNHITCHING FROM CARRYING VEHICLE 2.1.3 HYDRAULIC SYSTEM 2.1.4...
  • Page 8 CORRECT USE 4.1 PREPARING FOR WORK 4.2 CHECKING TECHNICAL CONDITION 4.3 HITCHING TO CARRYING VEHICLE 4.4 MACHINE OPERATION 4.14 4.4.1 ADJUSTMENT OF BRUSH PRESSURE 4.14 4.4.2 CHANGE OF WORKING POSITION 4.15 4.4.3 CONTROL PANEL 4.17 4.4.4 SPRINKLER SYSTEM 4.19 4.4.5 SAND SPREADER 4.20 4.4.6...
  • Page 9 SECTION BASIC INFORMATION...

  • Page 10: Identification

    PRONAR ZM-P16 SECTION 1 1.1 IDENTIFICATION FIGURE 1.1 Location of the data plate Meaning of data plate items (FIGURE 1.1): A - machine name B – type C – serial number D – year of manufacture E – machine tare weight [kg] F –...

  • Page 11: Purpose

    OPERATOR'S MANUAL. 1.2 PURPOSE Depending on the version, PRONAR ZM-P16 sweeper is used for sweeping roads, pavements, squares with paved surfaces such as asphalt, concrete paving blocks, cobblestone and concrete. The sweeper operation consists in sweeping dirt to the right or left side, without collecting dirt.
  • Page 12 PRONAR ZM-P16 SECTION 1 TABLE 1.1 Carrying vehicle requirements ZM-P16 sweeper with mechanical PTO drive UNIT REQUIREMENTS Mounting method: - sweeper front or rear three-point linkage of cat. I or II according to ISO730-1 - sweeper with salt and sand rear three-point linkage of cat.
  • Page 13 SECTION 1 PRONAR ZM-P16 ZM-P16 sweeper with hydraulic drive UNIT REQUIREMENTS Mounting method: - sweeper front or rear three-point linkage of cat. I or II according to ISO730-1 - sweeper with salt and sand rear three-point linkage of spreader cat. I or II according to ISO730-1...

  • Page 14: Accessories

    PRONAR ZM-P16 SECTION 1 1.3 ACCESSORIES The standard equipment of the machine includes: • rear-mounted sweeper with mechanical turning system • Operator's Manual, • Warranty Book, • roller brush to choose from: - very hard brush (PPN 2x3 + wire 0.5) - hard brush (PPN 1.6 + wire 0.5)

  • Page 15: Terms & Conditions Of Warranty

    PRONAR ZM-P16 1.4 TERMS & CONDITIONS OF WARRANTY PRONAR Sp. z o.o. Narew guarantees the reliable operation of the machine when it is used according to its intended purpose as described in the OPERATOR'S MANUAL. Defects discovered during the warranty period will be removed by the Warranty Service. The repair period is specified in the WARRANTY BOOK.

  • Page 16: Transport

    PRONAR ZM-P16 SECTION 1 Demand that the seller carefully and precisely fills out the WARRANTY BOOK and guarantee repair coupons. A missing date of purchase or sale point stamp, may make the user ineligible for any warranty repair or refund.
  • Page 17 SECTION 1 PRONAR ZM-P16 The machine should be attached to lifting equipment in places specially designed for this purpose (FIGURE 1.2) i.e. by the upper bracket of the linkage hitch and by the brackets of the support wheels guides. The sweeper with salt and sand spreader is equipped with two additional attachment points located on both sides, under the side shields of the spreader drive mechanism.
  • Page 18 PRONAR ZM-P16 SECTION 1 FIGURE 1.2 Transport suspension points (A) - rear-mounted sweeper; (B) - sweeper with salt and sand spreader; (C) - front-mounted sweeper 1.10...
  • Page 19 SECTION 1 PRONAR ZM-P16 FIGURE 1.3 Centre of gravity * - for sweeper with sprinkler system. Position of centre of gravity (FIGURE 1.3) is given in millimetres [mm] for the machine positioned to drive forwards, with an empty spreader's tank (if installed).

  • Page 20: Environmental Hazards

    PRONAR ZM-P16 SECTION 1 NOTE Centre of gravity, depending on the machine version varies in the ±50 mm range. 1.6 ENVIRONMENTAL HAZARDS A hydraulic oil leak constitutes a direct threat to the natural environment owing to limited biodegradability of oil. While carrying out maintenance and repair work which involves the risk of an oil leak, this work should take place on an oil resistant floor or surface.
  • Page 21 SECTION 1 PRONAR ZM-P16 When spare parts are changed, worn out or damaged parts should be taken to a collection point for recyclable raw materials. Waste oil and also rubber and plastic elements should be taken to establishments undertaking the utilisation of such waste.
  • Page 22 PRONAR ZM-P16 SECTION 1 1.14...

  • Page 23: Safety Advice

    SECTION SAFETY ADVICE...

  • Page 24: Basic Safety Rules

    PRONAR ZM-P16 SECTION 2 2.1 BASIC SAFETY RULES 2.1.1 USE OF MACHINE • Before using the machine, the user must carefully read this Operator's Manual and the WARRANTY BOOK. When operating the machine, the operator must comply with all recommendations contained in the Operator's Manual.

  • Page 25: Hitching And Unhitching From Carrying Vehicle

    SECTION 2 PRONAR ZM-P16 2.1.2 HITCHING AND UNHITCHING FROM CARRYING VEHICLE • Do NOT hitch the machine to a carrying vehicle, if the linkage system of the machine is not compatible with the linkage system of the carrying vehicle. • After completion of hitching the machine, check the safeguards. Carefully read the carrying vehicle Operator's Manual.

  • Page 26: Transporting The Machine

    PRONAR ZM-P16 SECTION 2 • Used oil or oil which has lost its properties should be stored in original containers or replacement containers resistant to action of hydrocarbons. Replacement containers must be clearly marked and appropriately stored. • Do not store hydraulic oil in packaging designed for storing food or foodstuffs.
  • Page 27 When working on hydraulic systems it is recommended to use oil resistant gloves and protective goggles. • Any modification to the machine frees PRONAR from any responsibility for damage or detriment to health which may arise as a result.

  • Page 28: Machine Operation

    PRONAR ZM-P16 SECTION 2 • In order to reduce the danger of fire the machine must be kept in a clean condition. 2.1.6 MACHINE OPERATION • Before starting the carrying vehicle with hitched machine, make sure the PTO drive is not engaged (or the lever of the external hydraulic system - depending on the machine drive), otherwise, the machine may be started in an uncontrolled manner.

  • Page 29: Residual Risk

    2.2 RESIDUAL RISK Pronar Sp. z o. o. in Narew has made every effort to eliminate the risk of accidents. There is, however, a certain residual risk, which could lead to an accident, and this is connected mainly with the actions described below: •...

  • Page 30: Information And Warning Decals

    PRONAR ZM-P16 SECTION 2 • being on the machine while the engine is running, • operating the machine with removed or faulty safety guards, • not maintaining safe distance from the danger zone or being within the zones while the machine is operating, •...
  • Page 31 SECTION 2 PRONAR ZM-P16 TABLE 2.1 Information and warning decals ITEM SYMBOL DESCRIPTION Before starting work, carefully read the Operator's Manual. Do not reach into crushing space because elements may move. Danger of crushing hands or fingers Thrown out objects endanger the whole body.
  • Page 32 PRONAR ZM-P16 SECTION 2 ITEM SYMBOL DESCRIPTION Nie dotykać obracających się elementów do chwili a complete standstill. Outline marking. Machine model Numbers in the item column correspond to decals (FIGURE 2.1 and FIGURE 2.2) 2.10...
  • Page 33 SECTION 2 PRONAR ZM-P16 FIGURE 2.1 Locations of information and warning decals on the sweeper. Meaning of symbols (TABLE 2.1) 2.11...
  • Page 34 PRONAR ZM-P16 SECTION 2 FIGURE 2.2 Locations of information and warning decals on the sweeper with the salt and sand spreader. Meaning of symbols (TABLE 2.1) 2.12...
  • Page 35 SECTION DESIGN AND OPERATION...

  • Page 36: Technical Specification

    PRONAR ZM-P16 SECTION 3 3.1 TECHNICAL SPECIFICATION TABLE 3.1 BASIC TECHNICAL DATA Type of sweeper – ZM-P16 Mounting method: front or rear three-point linkage of - sweeper carrying vehicle - sweeper with salt and sand spreader rear three-point linkage of carrying...

  • Page 37: General Design

    SECTION 3 PRONAR ZM-P16 3.2 GENERAL DESIGN FIGURE 3.1 General design of sweeper (PTO drive) (1) - brush; (2) - linkage; (3) - PTO shaft; (4) - intersecting axis gear; (5) - belt transmission; (6) - mechanical turning system; (7) - hydraulic turning system (option); (8) - support wheel;...
  • Page 38 PRONAR ZM-P16 SECTION 3 FIGURE 3.2 General design of sweeper (hydraulic drive) (1) - brush; (2) - linkage; (3) - hydraulic system; (4) - belt transmission; (5) - mechanical turning system; (6) - hydraulic turning system (option); (7) - support wheel; (8) - movable...
  • Page 39 SECTION 3 PRONAR ZM-P16 FIGURE 3.3 General design of sweeper with PTO drive (with salt and sand spreader) (1) - brush; (2) - linkage; (3) - PTO shaft; (4) - intersecting axis gear; (5) - belt transmission; (6) - crank mechanism; (7) - agitator; (8) - spreading roller; (9) - grid; (10) - tarpaulin cover;...
  • Page 40 PRONAR ZM-P16 SECTION 3 FIGURE 3.4 General design of sweeper with hydraulic drive (with salt and sand (1) - brush; (2) - linkage; (3) - belt transmission; (4) - crank mechanism; (5) - agitator; (6) - spreading roller; (7) - grid; (8) - tarpaulin cover; (9) - mechanical turning system;...

  • Page 41: Hydraulic System

    SECTION 3 PRONAR ZM-P16 3.3 HYDRAULIC SYSTEM FIGURE 3.5 Design of hydraulic system of sweeper (PTO drive) (2) - cylinder of hydraulic turning system (option); (3) - conduits; (4) - quick couplers...
  • Page 42 PRONAR ZM-P16 SECTION 3 FIGURE 3.6 Design of hydraulic system of sweeper (hydraulic drive) (1) - hydraulic motor of brush drive; (2) - cylinder of hydraulic turning system (option); (3) - conduits; (4) - quick couplers...
  • Page 43 SECTION 3 PRONAR ZM-P16 FIGURE 3.7 Hydraulic system of sweeper with hydraulic drive (with salt and sand spreader) (1) - hydraulic motor of spreading roller drive (2) - hydraulic motor of brush drive; (3) - control unit „ZS-170”; (4) - oil filter; (5) - cylinder of hydraulic turning system (option); (6) - metal...
  • Page 44 PRONAR ZM-P16 SECTION 3 hydraulic conduits; (7) - rubber hydraulic conduits; (8) - quick couplers FIGURE 3.8 Hydraulic system of sweeper with PTO drive (with salt and sand spreader) (1) - hydraulic motor of spreading roller drive (3) - control unit „ZS-184”; (4) - oil filter;...

  • Page 45: Sprinkler System

    SECTION 3 PRONAR ZM-P16 3.4 SPRINKLER SYSTEM FIGURE 3.9 Sprinkler system design (1) - water pump; (2) - tank; (3) - plug; (4) - filter; (5) - sprinklers; (6) - water pump switch; (7) - 7-pole plug; (8) - pipe; (9) - rubber conduit...
  • Page 46 PRONAR ZM-P16 SECTION 3 3.12...

  • Page 47: Correct Use

    SECTION CORRECT...

  • Page 48: Preparing For Work

    PRONAR ZM-P16 SECTION 4 4.1 PREPARING FOR WORK DANGER Before using the machine, the user must carefully read this Operator's Manual. Careless and improper use and operation of the machine, and non-compliance with the recommendations given in this Operator's Manual is dangerous to your health.
  • Page 49 SECTION 4 PRONAR ZM-P16 • make sure that the PTO shaft can be connected to the tractor (PTO shaft should be suitable for the tractor – see the Operator's Manual of PTO shaft) • check technical condition of protective shields and pins and check if they are...

  • Page 50: Checking Technical Condition

    PRONAR ZM-P16 SECTION 4 4.2 CHECKING TECHNICAL CONDITION When preparing the machine for normal use, check individual elements according to guidelines presented in table 4.1. TABLE 4.1 TECHNICAL INSPECTION SCHEDULE DESCRIPTION MAINTENANCE ACTIVITIES FREQUENCY Technical condition of safety Check the technical condition of safety guards guards, if complete and correctly mounted.

  • Page 51: Hitching To Carrying Vehicle

    SECTION 4 PRONAR ZM-P16 4.3 HITCHING TO CARRYING VEHICLE ATTENTION! Before hitching the machine to carrying vehicle, the user must carefully read the operator's manual of the carrying vehicle. DANGER When hitching, there must be nobody between the machine and the carrying vehicle.
  • Page 52 PRONAR ZM-P16 SECTION 4 Before hitching the sweeper to tractor's three-point linkage, make sure that the category of the tractor linkage is compatible with that of the machine. In order to hitch the sweeper to tractor, proceed as follows: • Reverse the tractor so as to move the lower links of the tractor's three-point linkage to the pins of the sweeper linkage.
  • Page 53 SECTION 4 PRONAR ZM-P16 FIGURE 4.2 Connecting PTO shaft Sweeper with mechanical drive (PTO) (1)- PTO shaft; (2)- intersecting axis gear's shaft Before connecting the PTO shaft it is absolutely necessary to carefully read the Operator's Manual attached by the Manufacturer of the shaft and observe the instructions contained in it.
  • Page 54 PRONAR ZM-P16 SECTION 4 FIGURE 4.3 Brush rotation direction (A) - rear-mounted sweeper; (B) - front-mounted sweeper Check brush rotation direction (FIGURE 4.3). The brush should rotate in the direction opposite to travel direction. If the brush rotation direction is wrong, dismount the intersecting axis gear, turn it by 180˚...
  • Page 55 SECTION 4 PRONAR ZM-P16 FIGURE 4.4 Connecting the hydraulic system. Sweeper with hydraulic drive and hydraulic turning system (option) (1) - supply connection of brush drive motor; (2) - oil return connection; (3) - control connections of cylinder of hydraulic turning system (option); (4) - protective plug; (5) - check valve When connecting the hydraulic system to the carrying vehicle (FIGURE 4.4), connect quick...
  • Page 56 PRONAR ZM-P16 SECTION 4 FIGURE 4.5 Hydraulic system connection Sweeper with PTO drive and hydraulic turning system (option) (3) - connections of cylinder of hydraulic turning system (option); (4) - protective plug Control connections (3) of hydraulic turning system (FIGURE 4.4, FIGURE 4.5) should be connected to one section of hydraulic system with the possibility of changing the direction of oil circulation.
  • Page 57 SECTION 4 PRONAR ZM-P16 FIGURE 4.6 Hydraulic system connection. Sweeper with PTO drive with salt and sand spreader and hydraulic turning system (option) (1) - oil supply connection; (2) - oil return connection; (3) - control connection of cylinder of hydraulic turning system (option);...
  • Page 58 PRONAR ZM-P16 SECTION 4 it is necessary to swap quick couplers (1) and (2). To facilitate identification of quick couplers (1) and (2), protective plugs (4) in various colours are used. If the machine is equipped with hydraulic turning system (option), connections (3) should be connected to one section of hydraulic system with the possibility of changing the direction of oil circulation.
  • Page 59 SECTION 4 PRONAR ZM-P16 FIGURE 4.8 Parking stand (1) - parking stand; (2) - locking linchpin After rising the machine on the carrying vehicle's three-point linkage, raise the parking stand and lock it in upper position. (FIGURE 4.8). In case of front-mounted sweeper, raise two parking stands.

  • Page 60: Machine Operation

    PRONAR ZM-P16 SECTION 4 4.4 MACHINE OPERATION 4.4.1 ADJUSTMENT OF BRUSH PRESSURE DANGER Adjustment of brush pressure should be performed only when the engine is stopped, and the machine is raised and secured. Proper adjustment of brush pressure ensures uniform wear and long service life of the brush.

  • Page 61: Change Of Working Position

    SECTION 4 PRONAR ZM-P16 • insert linchpin (2) into the corresponding hole and secure with cotter pin (3), • adjust the height of the second wheel in the same way. The jockey wheels are adjusted by steps of 10mm. After adjustment, lower the sweeper on the jockey wheels and check the width of the brush ground contact surface, adjust again if necessary.
  • Page 62 PRONAR ZM-P16 SECTION 4 hydraulic cylinder (FIGURE 4.10) controlled by appropriate section of the external hydraulic system of the carrying vehicle. 3 working angles of the brush can be set in the sweeper equipped with mechanical brush turning system (FIGURE 4.11). To change the brush (FIGURE 4.11) working angle: •...

  • Page 63: Control Panel

    SECTION 4 PRONAR ZM-P16 4.4.3 CONTROL PANEL FIGURE 4.12 Spreader's control panel (A) - spreader drive switch; (B) - spreading roller speed adjustment knob TABLE 4.2 Functions of spreader's control panel MARKING FUNCTION FUNCTION DESCRIPTION (FIGURE 4.12) (1) - spreading function is on (switch is backlit)
  • Page 64 PRONAR ZM-P16 SECTION 4 FIGURE 4.13 Control panel of sweeper and salt and sand spreader (A) - main switch of control panel; (B) - switch of sweeper's brush drive; (C) - spreader drive switch; (D) - spreading roller speed adjustment knob TABLE 4.3...

  • Page 65: Sprinkler System

    SECTION 4 PRONAR ZM-P16 In case of a defect or power failure of control panel (FIGURE 4.13), the sweeper can be started without spreader. To do this, set switch (A) to position (0) and start the carrying vehicle's hydraulic system.

  • Page 66: Sand Spreader

    PRONAR ZM-P16 SECTION 4 If there is a risk that temperatures drop below 0°C, drain water from the sprinkler system, remove filters from sprinklers and start the water pump without water for about 15 seconds. 4.4.5 SAND SPREADER DANGER Filling of the spreader's tank may be performed only when the carrying vehicle's engine is stopped and the spreader is lowered.
  • Page 67 SECTION 4 PRONAR ZM-P16 Remove tarpaulin cover before loading the tank (FIGURE 4.15). To do this, remove rubber expander (4) from catches (3) of the tank and fold the tarpaulin cover towards the carrying vehicle. Materials are loaded through grid (2). After loading the tank, install tarpaulin cover (1).

  • Page 68: Operating The Sweeper Mounted On The Front Three-Point Linkage Of The Carrying Vehicle

    PRONAR ZM-P16 SECTION 4 In the sweeper with PTO drive with salt and sand spreader (FIGURE 4.17), set switch (A) to position 1 to start spreading function. Switch (A) in position (1) is backlit in white colour. Set the potentiometer knob (C) in specific position (1÷10) in order to adjust the spreading material dose.
  • Page 69 SECTION 4 PRONAR ZM-P16 FIGURE 4.19 Changing the position of the intersecting axis gear's shaft (A) - intersecting axis gear set for working with rear three-point linkage of carrying vehicle; (B) - intersecting axis gear set for working with front three-point linkage of carrying vehicle In order to adapt the sweeper with PTO drive to working on the front three-point linkage (FIGURE 4.19), change the position of the intersecting axis gear's shaft from position (A) to...

  • Page 70: Adjustment Of Brush Shields

    PRONAR ZM-P16 SECTION 4 Rotation direction of the input shaft of the intersecting axis gear's shaft (sweeper with PTO drive) can be changed. In order to change the rotation direction of the intersecting axis gear's shaft, unscrew bolts fixing the intersecting axis gear to the machine's frame, turn the intersecting axis gear by 180˚...

  • Page 71: Transporting The Machine

    SECTION 4 PRONAR ZM-P16 4.5 TRANSPORTING THE MACHINE When driving on public roads, respect the road traffic regulations, exercise caution and prudence. If the sweeper is working on a pavement or promenade special attention should be paid to the bystanders likely to be near the working machine. Listed below are the key guidelines.

  • Page 72: Unhitching The Sweeper From Carrying Vehicle

    PRONAR ZM-P16 SECTION 4 4.6 UNHITCHING THE SWEEPER FROM CARRYING VEHICLE DANGER Before unhitching the machine from the carrying vehicle, turn off the carrying vehicle's engine, engage parking brake and secure cab against access of third persons. Be especially careful when unhitching the machine from the carrying vehicle.
  • Page 73 SECTION 4 PRONAR ZM-P16 Lower the parking stand before unhitching the machine from the carrying vehicle (FIGURE 4.22). In front-mounted sweepers, lower two parking stands. In order to lower the parking stand (FIGURE 4.22) to parking position, unlock securing cotter pin (2), take it out from the guide, lower the support (1) and lock it in lower position.
  • Page 74 PRONAR ZM-P16 SECTION 4 FIGURE 4.23 PTO shaft bracket (1)- PTO shaft; (2) - PTO shaft bracket FIGURE 4.24 Protection of hydraulic conduit connectors (1) - hydraulic conduit connector; (2) - protective plug; (3) - bracket 4.28...

  • Page 75: Maintenance

    SECTION MAINTENANCE...

  • Page 76: Inspection And Replacement Of Sweeper's Brush

    PRONAR ZM-P16 SECTION 5 5.1 INSPECTION AND REPLACEMENT OF SWEEPER'S BRUSH DANGER During inspection and replacement of brush, turn off vehicle's engine and remove the key from the ignition. Do NOT perform service or repair work under raised and unsupported machine.

  • Page 77: Maintenance Of Spreading Unit

    SECTION 5 PRONAR ZM-P16 5.2 MAINTENANCE OF SPREADING UNIT FIGURE 5.1 Strip brush of spreading roller (1) - strip brush, part number 394N-06000002; (2) - nut; (3) - washer Strip brush (FIGURE 5.1) is used for scraping the remaining material from the spreading roller.
  • Page 78 PRONAR ZM-P16 SECTION 5 FIGURE 5.2 Sealing strips (1) - rubber strip, part number 394N-06000007; (2) - polyurethane strip, part number 394N-06000006; (3) - clamping strip 394N-06000005; (4) - washer; (5) - nut In the front part of the tank, the spreading roller is sealed with strips (1) and (2) (FIGURE 5.2).

  • Page 79: Hydraulic System Operation

    SECTION 5 PRONAR ZM-P16 5.3 HYDRAULIC SYSTEM OPERATION DANGER Do not repair hydraulic system on your own. All hydraulic system repairs must be performed only by qualified personnel. The duties of the operator connected with the hydraulic system include: • checking tightness of cylinders hydraulic connections, •...
  • Page 80 PRONAR ZM-P16 SECTION 5 TABLE 5.2 HL32 HYDRAULIC OIL CHARACTERISTICS ITEM NAME VALUE ISO 3448VG viscosity classification Kinematic viscosity at 40°C 28.8 – 35.2 mm ISO 6743/99 quality classification DIN 51502 quality classification Flash point, Above 210°C Maximum operating temperature, Spilt oil should be immediately collected and placed in marked tight container.
  • Page 81 SECTION 5 PRONAR ZM-P16 FIGURE 5.3 Filter contamination indicator (applies to sweeper with salt and sand spreader) (A) - sweeper with salt and sand spreader with hydraulic drive; (B) - sweeper with salt and sand spreader with PTO drive Oil filter cartridge should be replaced when the indicator located on the filter indicates filter contamination (red colour) Oil filter (FIGURE 5.4) is located under the housing (3).
  • Page 82 PRONAR ZM-P16 SECTION 5 FIGURE 5.4 Replacement of oil filter (applies to sweeper with salt and sand spreader) (1) - filter cartridge; (2) - filter housing; (3) - shield TABLE 5.3 LIST OF OIL FILTER COMPONENTS NAME PART NUMBER Filter cartridge (replaceable)

  • Page 83: Drive Transmission System Maintenance

    SECTION 5 PRONAR ZM-P16 5.4 DRIVE TRANSMISSION SYSTEM MAINTENANCE DANGER If the machine is hitched to carrying vehicle, before inspecting, adjusting tension or replacing the drive transmission system belt, switch off the vehicle's engine, remove the key from the ignition and immobilise the vehicle with parking brake.
  • Page 84 PRONAR ZM-P16 SECTION 5 (2) (FIGURE 5.5). It is best to change oil immediately after completing work when transmission gear is still hot and impurities are suspended in oil. Plug (2) installed on the rear wall of the gear (FIGURE 5.5) is used for draining and adding oil.

  • Page 85: Electrical System Maintenance

    SECTION 5 PRONAR ZM-P16 FIGURE 5.6 Belt transmission of brush drive (1) - cogbelt; (2) - tensioner; (3) - shield; (4) - tension spring; (5) - eye bolt; (6) - tensioning nut; (7) - counter nut 5.5 ELECTRICAL SYSTEM MAINTENANCE...
  • Page 86 PRONAR ZM-P16 SECTION 5 FIGURE 5.7 Change bulbs (1) - rear lamp assembly; (2) - lamp assembly lens; (3) - screws TABLE 5.4 LIST OF BULBS TYPE OF LIGHT BULB LAMP indicator light P21W / 12V Lamp assembly brake light...

  • Page 87: Sprinkler System Maintenance

    SECTION 5 PRONAR ZM-P16 5.6 SPRINKLER SYSTEM MAINTENANCE NOTE If there is a risk that temperatures drop below 0°C, drain water from the sprinkler system. Periodically confirm that spray nozzles are not blocked and that filters inside sprinklers and filter in the tank are clean in the optional sprinkler system of the sweeper.
  • Page 88 PRONAR ZM-P16 SECTION 5 The condition of sprinklers system should be inspected regularly while using the machine. Frequency of filter cleaning depends on amount and size of water contamination. FIGURE 5.10 Filters of sprinklers (1) - holder; (2) - nut; (3) - sprinkler filter with a check valve; (4) - spray nozzle There is a filter (FIGURE 5.10) inside each sprinkler.

  • Page 89: Lubrication

    SECTION 5 PRONAR ZM-P16 TABLE 5.5 The list of sprinkler elements DESIGNATION NAME CATALOGUE NO. (FIGURE 5.10) 1/2” bracket with nut 8230012 Filter 8139004 Spray nozzle with capacity of 2 l/min TP11006VP Spray nozzle with capacity of 1 l/min TP11003VP 5.7 LUBRICATION...
  • Page 90 PRONAR ZM-P16 SECTION 5 FIGURE 5.11 Lubrication points Lubrication points are described in TABLE 5.6 When using the machine the user is obliged to observe lubrication instructions according to attached schedule. Excess lubrication substance causes depositing additional contaminants in places requiring lubrication, therefore it is essential to keep individual machine elements clean.

  • Page 91: Storage

    SECTION 5 PRONAR ZM-P16 5.8 STORAGE After finishing work, machine should be thoroughly cleaned and washed with water jet. While washing, do not direct a strong water or steam jet at information and warning decals or hydraulic lines and electrical system components. Nozzle of pressure or steam washer should be kept at a distance of not less than 30 cm from cleaned surface.
  • Page 92 PRONAR ZM-P16 SECTION 5 5.9 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS During maintenance and repairs use appropriate torque for bolt connections (unless other is specified for a particular connection). Recommended torque values apply to non-greased steel bolts TABLE 5.7 TABLE 5.7...

  • Page 93: Troubleshooting

    SECTION 5 PRONAR ZM-P16 5.10 TROUBLESHOOTING TABLE 5.8 TROUBLESHOOTING TYPE OF FAULT POSSIBLE CAUSE REMEDY The hydraulic system is not Check connection to the carrying connected. vehicle's hydraulic system. Working position Conduits of cylinder of hydraulic Check the connection. Engage supply of...
  • Page 94 PRONAR ZM-P16 SECTION 5 5.20...
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