Lumag MD400 Operating And Maintenance Instructions Manual
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Lumag MD400 Operating And Maintenance Instructions Manual

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LUMAG GmbH
MINI TRANSPORTER MD400 MD400GX
OPERATING AND MAINTENANCE INSTRUCTIONS
MD400 MD400GX
REV. 0 Data 2020-06-01
Warnings
Forbid to operate, maintain and check the machine before read and mater the instructions
Please safe-keep the instructions in order to operate, maintain and check the machine in time
Sheet 1 of 22
OPERATING AND MAINTENANCE INSTRUCTIONS

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  • Page 1 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX OPERATING AND MAINTENANCE INSTRUCTIONS MD400 MD400GX REV. 0 Data 2020-06-01 Warnings Forbid to operate, maintain and check the machine before read and mater the instructions Please safe-keep the instructions in order to operate, maintain and check the machine in time...
  • Page 2 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX About the instructions Thanks for purchase from us. In order that you can operate our machine safer, the instructions contain method for operating, maintenance and checking. Correctly operating method is on basis of reading and grasping.

  • Page 3: Table Of Contents

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX CONTENTS 1. Safety instructions ................. 4 1.1 General Driving ..............4 1.2 Driving on a Slope ............... 5 1.3 Loading and Driving with a Load ......... 5 1.4 Parking ................. 6 1.5 Servicing ................6 2.About the nameplate information ...........

  • Page 4: Safety Instructions

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1. Safety instructions This machine is intended for carrying grains, produce, dirt and similar materials. Carrying other objects may damage machine. Avoid carrying liquid concrete. That will damage machine. The stability of machine is affected by speed, rate of steering, terrain and load.

  • Page 5: Driving On A Slope

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1.2 Driving on a Slope • Driving on a slope can be dangerous. It can result in a tip over and cause serious injury or death. Always follow proper procedures for driving on a slope as described in this manual.

  • Page 6: Parking

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1.4 Parking • Park machine on a flat, level and stable surface. Do not park in a dangerous place. Never park machine on a slope steeper than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on a slope less than 15 degrees is unavoidable, block tracks at the lower end of machine.

  • Page 7: About The Nameplate Information

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX About the nameplate information Please check the information of invoice, manufacturing No. on nameplate and engine brand and model No. Engine name and model No, please refer the instructions. nameplate position MD400 MODEL MD400GX MODEL...

  • Page 8: Every Spare Part Name And Function

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX Every spare part name and function Sheet 8 of 22 OPERATING AND MAINTENANCE INSTRUCTIONS...
  • Page 9 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1 walking clutch lever…………………control the machine to operate and stop 2 accelerating lever……………………to control the rotary speed for the engine 3 turning clutch lever………………………to control the machine for turning 4 gear lever………………………to control the speed while forward or reverse 5 sub-gear lever ………………………………to control the speed while walking...

  • Page 10: Driving And Operating

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4. Driving and operating 4.1 Before driving preparations 4.1.1 Check before working Checking before driving the machine, about checking tips(checking list) 4.1.2 Fuel checking and supplying Warnings  fuel-adding should be away from fire ...

  • Page 11: Ignition Method(Refer To Instructions)

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.2 Ignition method (refer to instructions) warnings  Don’t start the engine in enclosed area to avoid get poisoned  start engine after confirm safety background  Make sure the clutch at the stop position...

  • Page 12: Driving Method

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.3 driving method Warnings  do not operate the machine near other people.  make sure the area is safe before to operate, roads/slopes level before driving the machine in order to keep the speed.

  • Page 13: Parking Method

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.5 parking method Warnings  Forbid sudden parking, will easily cause machine turn over Stop the machine in flat area without any  potential dangers  Forbid to park in beveled level, if necessary, should fasten the wheels...

  • Page 14: Maintain And Repair

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5. Maintain and repair cautions Not in time maintenance is the main cause for accident. In order keep it in good state, please check and maintain the machine in time supply or change list...

  • Page 15: Checking List

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.1checking list Period ITEM Month year Any obvious flawless ○ ○ ○ Whether the degree of relaxation and Belt ○ ○ ○ tension appropriate tension nut is deformation, corrosion ○ ○ ○ When walking, if there is a gear gear ○...

  • Page 16: Walking Apparatus

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.2 Walking apparatus Each part in engine in high tempreture after stop the engine, invoid any scald, please operate after the engine exactly cool down. Warnings Stop the engine for maintenance or repair 5.3 Track check & adjustment...
  • Page 17 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.3.2 Adjustment Lift the machine to the same level with ground Loosen the nuts Adjust the bolts to confirm the there’s 20mm clearance between track and bearing wheels Tighten the nuts Lay down the machine...

  • Page 18: Checking And Adjust For V Belt

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.4 Checking and adjust for V belt cautions V type belt slip, please adjust the belt tensioner pulley tension, otherwise it will shorten the service life 5.4.1 Checking Remove the belt cover Check the V belt, please contact the sales if any damage Install the belt cover 5.4.2 Adjustment...

  • Page 19: Checking And Adjusting For Brake Apparatus

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 2.Tighten the nut 5.5 Checking and adjusting for brake apparatus 5.5.1 Checking Warnings  Do running adjustment if any problem for brake apparatus Remove the left brake cover Put the walking clutch rod to Stop the machine position Make sure the spring length A is between 185-190mm, adjust if there is any inappropriate.

  • Page 20: Turning Clutch Adjustment

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.5.2 Adjustment Remove the left brake cover Loosen the nut Put clutch rod to Stop the machine position Adjust nut 1 to make sure the spring length A is between 185-190mm. Tighten the nut 1...

  • Page 21: Troubleshooting

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX Troubleshooting Caution When this machine has problem, please stop using it and do some proper treatment. 6.1 Walking apparatus Put walking clutch rod to Walking position, and it still can not start the machine.

  • Page 22: Technical Data

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 7. Technical data OVERALL DIMENSIONS L(mm) 1555 W(mm) H(mm) 1025 WEIGHT (kg) MAX SPEED 6 FORWARD 5km/h SPEED MAX SPEED 2 REVERSE 2,5km/h HONDA GP160 160cc 3,6kw ENGINE LONCIN G200f 19cc 4,8kw MAX PAY LOAD...
  • Page 23 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX OPERATING AND MAINTENANCE INSTRUCTIONS MD400 MD400GX REV. 0 Data 2020-06-01 Warnings Forbid to operate, maintain and check the machine before read and mater the instructions Please safe-keep the instructions in order to operate, maintain and check the machine in time...
  • Page 24 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX About the instructions Thanks for purchase from us. In order that you can operate our machine safer, the instructions contain method for operating, maintenance and checking. Correctly operating method is on basis of reading and grasping.
  • Page 25 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX CONTENTS 1. Safety instructions ................. 4 1.1 General Driving ..............4 1.2 Driving on a Slope ............... 5 1.3 Loading and Driving with a Load ......... 5 1.4 Parking ................. 6 1.5 Servicing ................6 2.About the nameplate information ...........

  • Page 26: Safety Instructions

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1. Safety instructions This machine is intended for carrying grains, produce, dirt and similar materials. Carrying other objects may damage machine. Avoid carrying liquid concrete. That will damage machine. The stability of machine is affected by speed, rate of steering, terrain and load.

  • Page 27: Driving On A Slope

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1.2 Driving on a Slope • Driving on a slope can be dangerous. It can result in a tip over and cause serious injury or death. Always follow proper procedures for driving on a slope as described in this manual.

  • Page 28: Parking

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1.4 Parking • Park machine on a flat, level and stable surface. Do not park in a dangerous place. Never park machine on a slope steeper than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on a slope less than 15 degrees is unavoidable, block tracks at the lower end of machine.

  • Page 29: About The Nameplate Information

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX About the nameplate information Please check the information of invoice, manufacturing No. on nameplate and engine brand and model No. Engine name and model No, please refer the instructions. nameplate position MD400 MODEL MD400GX MODEL...

  • Page 30: Every Spare Part Name And Function

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX Every spare part name and function Sheet 8 of 22 OPERATING AND MAINTENANCE INSTRUCTIONS...
  • Page 31 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1 walking clutch lever…………………control the machine to operate and stop 2 accelerating lever……………………to control the rotary speed for the engine 3 turning clutch lever………………………to control the machine for turning 4 gear lever………………………to control the speed while forward or reverse 5 sub-gear lever ………………………………to control the speed while walking...

  • Page 32: Driving And Operating

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4. Driving and operating 4.1 Before driving preparations 4.1.1 Check before working Checking before driving the machine, about checking tips(checking list) 4.1.2 Fuel checking and supplying Warnings  fuel-adding should be away from fire ...

  • Page 33: Ignition Method(Refer To Instructions)

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.2 Ignition method (refer to instructions) warnings  Don’t start the engine in enclosed area to avoid get poisoned  start engine after confirm safety background  Make sure the clutch at the stop position...

  • Page 34: Driving Method

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.3 driving method Warnings  do not operate the machine near other people.  make sure the area is safe before to operate, roads/slopes level before driving the machine in order to keep the speed.

  • Page 35: Parking Method

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.5 parking method Warnings  Forbid sudden parking, will easily cause machine turn over Stop the machine in flat area without any  potential dangers  Forbid to park in beveled level, if necessary, should fasten the wheels...

  • Page 36: Maintain And Repair

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5. Maintain and repair cautions Not in time maintenance is the main cause for accident. In order keep it in good state, please check and maintain the machine in time supply or change list...

  • Page 37: Checking List

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.1checking list Period ITEM Month year Any obvious flawless ○ ○ ○ Whether the degree of relaxation and Belt ○ ○ ○ tension appropriate tension nut is deformation, corrosion ○ ○ ○ When walking, if there is a gear gear ○...

  • Page 38: Walking Apparatus

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.2 Walking apparatus Each part in engine in high tempreture after stop the engine, invoid any scald, please operate after the engine exactly cool down. Warnings Stop the engine for maintenance or repair 5.3 Track check & adjustment...
  • Page 39 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.3.2 Adjustment Lift the machine to the same level with ground Loosen the nuts Adjust the bolts to confirm the there’s 20mm clearance between track and bearing wheels Tighten the nuts Lay down the machine...

  • Page 40: Checking And Adjust For V Belt

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.4 Checking and adjust for V belt cautions V type belt slip, please adjust the belt tensioner pulley tension, otherwise it will shorten the service life 5.4.1 Checking Remove the belt cover Check the V belt, please contact the sales if any damage Install the belt cover 5.4.2 Adjustment...

  • Page 41: Checking And Adjusting For Brake Apparatus

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 2.Tighten the nut 5.5 Checking and adjusting for brake apparatus 5.5.1 Checking Warnings  Do running adjustment if any problem for brake apparatus Remove the left brake cover Put the walking clutch rod to Stop the machine position Make sure the spring length A is between 185-190mm, adjust if there is any inappropriate.

  • Page 42: Turning Clutch Adjustment

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.5.2 Adjustment Remove the left brake cover Loosen the nut Put clutch rod to Stop the machine position Adjust nut 1 to make sure the spring length A is between 185-190mm. Tighten the nut 1...

  • Page 43: Troubleshooting

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX Troubleshooting Caution When this machine has problem, please stop using it and do some proper treatment. 6.1 Walking apparatus Put walking clutch rod to Walking position, and it still can not start the machine.

  • Page 44: Technical Data

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 7. Technical data OVERALL DIMENSIONS L(mm) 1555 W(mm) H(mm) 1025 WEIGHT (kg) MAX SPEED 6 FORWARD 5km/h SPEED MAX SPEED 2 REVERSE 2,5km/h HONDA GP160 160cc 3,6kw ENGINE LONCIN G200f 19cc 4,8kw MAX PAY LOAD...
  • Page 45 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX OPERATING AND MAINTENANCE INSTRUCTIONS MD400 MD400GX REV. 0 Data 2020-06-01 Warnings Forbid to operate, maintain and check the machine before read and mater the instructions Please safe-keep the instructions in order to operate, maintain and check the machine in time...
  • Page 46 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX About the instructions Thanks for purchase from us. In order that you can operate our machine safer, the instructions contain method for operating, maintenance and checking. Correctly operating method is on basis of reading and grasping.
  • Page 47 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX CONTENTS 1. Safety instructions ................. 4 1.1 General Driving ..............4 1.2 Driving on a Slope ............... 5 1.3 Loading and Driving with a Load ......... 5 1.4 Parking ................. 6 1.5 Servicing ................6 2.About the nameplate information ...........

  • Page 48: Safety Instructions

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1. Safety instructions This machine is intended for carrying grains, produce, dirt and similar materials. Carrying other objects may damage machine. Avoid carrying liquid concrete. That will damage machine. The stability of machine is affected by speed, rate of steering, terrain and load.

  • Page 49: Driving On A Slope

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1.2 Driving on a Slope • Driving on a slope can be dangerous. It can result in a tip over and cause serious injury or death. Always follow proper procedures for driving on a slope as described in this manual.

  • Page 50: Parking

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1.4 Parking • Park machine on a flat, level and stable surface. Do not park in a dangerous place. Never park machine on a slope steeper than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on a slope less than 15 degrees is unavoidable, block tracks at the lower end of machine.

  • Page 51: About The Nameplate Information

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX About the nameplate information Please check the information of invoice, manufacturing No. on nameplate and engine brand and model No. Engine name and model No, please refer the instructions. nameplate position MD400 MODEL MD400GX MODEL...

  • Page 52: Every Spare Part Name And Function

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX Every spare part name and function Sheet 8 of 22 OPERATING AND MAINTENANCE INSTRUCTIONS...
  • Page 53 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1 walking clutch lever…………………control the machine to operate and stop 2 accelerating lever……………………to control the rotary speed for the engine 3 turning clutch lever………………………to control the machine for turning 4 gear lever………………………to control the speed while forward or reverse 5 sub-gear lever ………………………………to control the speed while walking...

  • Page 54: Driving And Operating

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4. Driving and operating 4.1 Before driving preparations 4.1.1 Check before working Checking before driving the machine, about checking tips(checking list) 4.1.2 Fuel checking and supplying Warnings  fuel-adding should be away from fire ...

  • Page 55: Ignition Method(Refer To Instructions)

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.2 Ignition method (refer to instructions) warnings  Don’t start the engine in enclosed area to avoid get poisoned  start engine after confirm safety background  Make sure the clutch at the stop position...

  • Page 56: Driving Method

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.3 driving method Warnings  do not operate the machine near other people.  make sure the area is safe before to operate, roads/slopes level before driving the machine in order to keep the speed.

  • Page 57: Parking Method

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.5 parking method Warnings  Forbid sudden parking, will easily cause machine turn over Stop the machine in flat area without any  potential dangers  Forbid to park in beveled level, if necessary, should fasten the wheels...

  • Page 58: Maintain And Repair

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5. Maintain and repair cautions Not in time maintenance is the main cause for accident. In order keep it in good state, please check and maintain the machine in time supply or change list...

  • Page 59: Checking List

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.1checking list Period ITEM Month year Any obvious flawless ○ ○ ○ Whether the degree of relaxation and Belt ○ ○ ○ tension appropriate tension nut is deformation, corrosion ○ ○ ○ When walking, if there is a gear gear ○...

  • Page 60: Walking Apparatus

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.2 Walking apparatus Each part in engine in high tempreture after stop the engine, invoid any scald, please operate after the engine exactly cool down. Warnings Stop the engine for maintenance or repair 5.3 Track check & adjustment...
  • Page 61 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.3.2 Adjustment Lift the machine to the same level with ground Loosen the nuts Adjust the bolts to confirm the there’s 20mm clearance between track and bearing wheels Tighten the nuts Lay down the machine...

  • Page 62: Checking And Adjust For V Belt

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.4 Checking and adjust for V belt cautions V type belt slip, please adjust the belt tensioner pulley tension, otherwise it will shorten the service life 5.4.1 Checking Remove the belt cover Check the V belt, please contact the sales if any damage Install the belt cover 5.4.2 Adjustment...

  • Page 63: Checking And Adjusting For Brake Apparatus

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 2.Tighten the nut 5.5 Checking and adjusting for brake apparatus 5.5.1 Checking Warnings  Do running adjustment if any problem for brake apparatus Remove the left brake cover Put the walking clutch rod to Stop the machine position Make sure the spring length A is between 185-190mm, adjust if there is any inappropriate.

  • Page 64: Turning Clutch Adjustment

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.5.2 Adjustment Remove the left brake cover Loosen the nut Put clutch rod to Stop the machine position Adjust nut 1 to make sure the spring length A is between 185-190mm. Tighten the nut 1...

  • Page 65: Troubleshooting

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX Troubleshooting Caution When this machine has problem, please stop using it and do some proper treatment. 6.1 Walking apparatus Put walking clutch rod to Walking position, and it still can not start the machine.

  • Page 66: Technical Data

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 7. Technical data OVERALL DIMENSIONS L(mm) 1555 W(mm) H(mm) 1025 WEIGHT (kg) MAX SPEED 6 FORWARD 5km/h SPEED MAX SPEED 2 REVERSE 2,5km/h HONDA GP160 160cc 3,6kw ENGINE LONCIN G200f 19cc 4,8kw MAX PAY LOAD...
  • Page 67 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX OPERATING AND MAINTENANCE INSTRUCTIONS MD400 MD400GX REV. 0 Data 2020-06-01 Warnings Forbid to operate, maintain and check the machine before read and mater the instructions Please safe-keep the instructions in order to operate, maintain and check the machine in time...
  • Page 68 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX About the instructions Thanks for purchase from us. In order that you can operate our machine safer, the instructions contain method for operating, maintenance and checking. Correctly operating method is on basis of reading and grasping.
  • Page 69 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX CONTENTS 1. Safety instructions ................. 4 1.1 General Driving ..............4 1.2 Driving on a Slope ............... 5 1.3 Loading and Driving with a Load ......... 5 1.4 Parking ................. 6 1.5 Servicing ................6 2.About the nameplate information ...........

  • Page 70: Safety Instructions

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1. Safety instructions This machine is intended for carrying grains, produce, dirt and similar materials. Carrying other objects may damage machine. Avoid carrying liquid concrete. That will damage machine. The stability of machine is affected by speed, rate of steering, terrain and load.

  • Page 71: Driving On A Slope

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1.2 Driving on a Slope • Driving on a slope can be dangerous. It can result in a tip over and cause serious injury or death. Always follow proper procedures for driving on a slope as described in this manual.

  • Page 72: Parking

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1.4 Parking • Park machine on a flat, level and stable surface. Do not park in a dangerous place. Never park machine on a slope steeper than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on a slope less than 15 degrees is unavoidable, block tracks at the lower end of machine.

  • Page 73: About The Nameplate Information

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX About the nameplate information Please check the information of invoice, manufacturing No. on nameplate and engine brand and model No. Engine name and model No, please refer the instructions. nameplate position MD400 MODEL MD400GX MODEL...

  • Page 74: Every Spare Part Name And Function

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX Every spare part name and function Sheet 8 of 22 OPERATING AND MAINTENANCE INSTRUCTIONS...
  • Page 75 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1 walking clutch lever…………………control the machine to operate and stop 2 accelerating lever……………………to control the rotary speed for the engine 3 turning clutch lever………………………to control the machine for turning 4 gear lever………………………to control the speed while forward or reverse 5 sub-gear lever ………………………………to control the speed while walking...

  • Page 76: Driving And Operating

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4. Driving and operating 4.1 Before driving preparations 4.1.1 Check before working Checking before driving the machine, about checking tips(checking list) 4.1.2 Fuel checking and supplying Warnings  fuel-adding should be away from fire ...

  • Page 77: Ignition Method(Refer To Instructions)

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.2 Ignition method (refer to instructions) warnings  Don’t start the engine in enclosed area to avoid get poisoned  start engine after confirm safety background  Make sure the clutch at the stop position...

  • Page 78: Driving Method

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.3 driving method Warnings  do not operate the machine near other people.  make sure the area is safe before to operate, roads/slopes level before driving the machine in order to keep the speed.

  • Page 79: Parking Method

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.5 parking method Warnings  Forbid sudden parking, will easily cause machine turn over Stop the machine in flat area without any  potential dangers  Forbid to park in beveled level, if necessary, should fasten the wheels...

  • Page 80: Maintain And Repair

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5. Maintain and repair cautions Not in time maintenance is the main cause for accident. In order keep it in good state, please check and maintain the machine in time supply or change list...

  • Page 81: Checking List

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.1checking list Period ITEM Month year Any obvious flawless ○ ○ ○ Whether the degree of relaxation and Belt ○ ○ ○ tension appropriate tension nut is deformation, corrosion ○ ○ ○ When walking, if there is a gear gear ○...

  • Page 82: Walking Apparatus

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.2 Walking apparatus Each part in engine in high tempreture after stop the engine, invoid any scald, please operate after the engine exactly cool down. Warnings Stop the engine for maintenance or repair 5.3 Track check & adjustment...
  • Page 83 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.3.2 Adjustment Lift the machine to the same level with ground Loosen the nuts Adjust the bolts to confirm the there’s 20mm clearance between track and bearing wheels Tighten the nuts Lay down the machine...

  • Page 84: Checking And Adjust For V Belt

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.4 Checking and adjust for V belt cautions V type belt slip, please adjust the belt tensioner pulley tension, otherwise it will shorten the service life 5.4.1 Checking Remove the belt cover Check the V belt, please contact the sales if any damage Install the belt cover 5.4.2 Adjustment...

  • Page 85: Checking And Adjusting For Brake Apparatus

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 2.Tighten the nut 5.5 Checking and adjusting for brake apparatus 5.5.1 Checking Warnings  Do running adjustment if any problem for brake apparatus Remove the left brake cover Put the walking clutch rod to Stop the machine position Make sure the spring length A is between 185-190mm, adjust if there is any inappropriate.

  • Page 86: Turning Clutch Adjustment

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.5.2 Adjustment Remove the left brake cover Loosen the nut Put clutch rod to Stop the machine position Adjust nut 1 to make sure the spring length A is between 185-190mm. Tighten the nut 1...

  • Page 87: Troubleshooting

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX Troubleshooting Caution When this machine has problem, please stop using it and do some proper treatment. 6.1 Walking apparatus Put walking clutch rod to Walking position, and it still can not start the machine.

  • Page 88: Technical Data

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 7. Technical data OVERALL DIMENSIONS L(mm) 1555 W(mm) H(mm) 1025 WEIGHT (kg) MAX SPEED 6 FORWARD 5km/h SPEED MAX SPEED 2 REVERSE 2,5km/h HONDA GP160 160cc 3,6kw ENGINE LONCIN G200f 19cc 4,8kw MAX PAY LOAD...
  • Page 89 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX OPERATING AND MAINTENANCE INSTRUCTIONS MD400 MD400GX REV. 0 Data 2020-06-01 Warnings Forbid to operate, maintain and check the machine before read and mater the instructions Please safe-keep the instructions in order to operate, maintain and check the machine in time...
  • Page 90 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX About the instructions Thanks for purchase from us. In order that you can operate our machine safer, the instructions contain method for operating, maintenance and checking. Correctly operating method is on basis of reading and grasping.
  • Page 91 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX CONTENTS 1. Safety instructions ................. 4 1.1 General Driving ..............4 1.2 Driving on a Slope ............... 5 1.3 Loading and Driving with a Load ......... 5 1.4 Parking ................. 6 1.5 Servicing ................6 2.About the nameplate information ...........

  • Page 92: Safety Instructions

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1. Safety instructions This machine is intended for carrying grains, produce, dirt and similar materials. Carrying other objects may damage machine. Avoid carrying liquid concrete. That will damage machine. The stability of machine is affected by speed, rate of steering, terrain and load.

  • Page 93: Driving On A Slope

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1.2 Driving on a Slope • Driving on a slope can be dangerous. It can result in a tip over and cause serious injury or death. Always follow proper procedures for driving on a slope as described in this manual.

  • Page 94: Parking

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1.4 Parking • Park machine on a flat, level and stable surface. Do not park in a dangerous place. Never park machine on a slope steeper than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on a slope less than 15 degrees is unavoidable, block tracks at the lower end of machine.

  • Page 95: About The Nameplate Information

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX About the nameplate information Please check the information of invoice, manufacturing No. on nameplate and engine brand and model No. Engine name and model No, please refer the instructions. nameplate position MD400 MODEL MD400GX MODEL...

  • Page 96: Every Spare Part Name And Function

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX Every spare part name and function Sheet 8 of 22 OPERATING AND MAINTENANCE INSTRUCTIONS...
  • Page 97 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 1 walking clutch lever…………………control the machine to operate and stop 2 accelerating lever……………………to control the rotary speed for the engine 3 turning clutch lever………………………to control the machine for turning 4 gear lever………………………to control the speed while forward or reverse 5 sub-gear lever ………………………………to control the speed while walking...

  • Page 98: Driving And Operating

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4. Driving and operating 4.1 Before driving preparations 4.1.1 Check before working Checking before driving the machine, about checking tips(checking list) 4.1.2 Fuel checking and supplying Warnings  fuel-adding should be away from fire ...

  • Page 99: Ignition Method(Refer To Instructions)

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.2 Ignition method (refer to instructions) warnings  Don’t start the engine in enclosed area to avoid get poisoned  start engine after confirm safety background  Make sure the clutch at the stop position...

  • Page 100: Driving Method

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.3 driving method Warnings  do not operate the machine near other people.  make sure the area is safe before to operate, roads/slopes level before driving the machine in order to keep the speed.

  • Page 101: Parking Method

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 4.5 parking method Warnings  Forbid sudden parking, will easily cause machine turn over Stop the machine in flat area without any  potential dangers  Forbid to park in beveled level, if necessary, should fasten the wheels...

  • Page 102: Maintain And Repair

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5. Maintain and repair cautions Not in time maintenance is the main cause for accident. In order keep it in good state, please check and maintain the machine in time supply or change list...

  • Page 103: Checking List

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.1checking list Period ITEM Month year Any obvious flawless ○ ○ ○ Whether the degree of relaxation and Belt ○ ○ ○ tension appropriate tension nut is deformation, corrosion ○ ○ ○ When walking, if there is a gear gear ○...

  • Page 104: Walking Apparatus

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.2 Walking apparatus Each part in engine in high tempreture after stop the engine, invoid any scald, please operate after the engine exactly cool down. Warnings Stop the engine for maintenance or repair 5.3 Track check & adjustment...
  • Page 105 LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.3.2 Adjustment Lift the machine to the same level with ground Loosen the nuts Adjust the bolts to confirm the there’s 20mm clearance between track and bearing wheels Tighten the nuts Lay down the machine...

  • Page 106: Checking And Adjust For V Belt

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.4 Checking and adjust for V belt cautions V type belt slip, please adjust the belt tensioner pulley tension, otherwise it will shorten the service life 5.4.1 Checking Remove the belt cover Check the V belt, please contact the sales if any damage Install the belt cover 5.4.2 Adjustment...

  • Page 107: Checking And Adjusting For Brake Apparatus

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 2.Tighten the nut 5.5 Checking and adjusting for brake apparatus 5.5.1 Checking Warnings  Do running adjustment if any problem for brake apparatus Remove the left brake cover Put the walking clutch rod to Stop the machine position Make sure the spring length A is between 185-190mm, adjust if there is any inappropriate.

  • Page 108: Turning Clutch Adjustment

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 5.5.2 Adjustment Remove the left brake cover Loosen the nut Put clutch rod to Stop the machine position Adjust nut 1 to make sure the spring length A is between 185-190mm. Tighten the nut 1...

  • Page 109: Troubleshooting

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX Troubleshooting Caution When this machine has problem, please stop using it and do some proper treatment. 6.1 Walking apparatus Put walking clutch rod to Walking position, and it still can not start the machine.

  • Page 110: Technical Data

    LUMAG GmbH MINI TRANSPORTER MD400 MD400GX 7. Technical data OVERALL DIMENSIONS L(mm) 1555 W(mm) H(mm) 1025 WEIGHT (kg) MAX SPEED 6 FORWARD 5km/h SPEED MAX SPEED 2 REVERSE 2,5km/h HONDA GP160 160cc 3,6kw ENGINE LONCIN G200f 19cc 4,8kw MAX PAY LOAD...

This manual is also suitable for:

Md400gx

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