Lumag MD500 Operator's Manual
Lumag MD500 Operator's Manual

Lumag MD500 Operator's Manual

All terrain minitransporter
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Distribution Limited
All Terrain Minitransporter
Operator's Manual
MD500
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE

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Table of Contents
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Summary of Contents for Lumag MD500

  • Page 1 Distribution Limited All Terrain Minitransporter Operator’s Manual MD500 FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE...
  • Page 3 For the warranty to be valid the Warranty Registration Form must be completed and returned to Lumag Distribution Limited within 14 days of the purchase, together with a copy of the purchase invoice. We will use your email to confirm that we have received the completed Warranty Registration Form and contact you about any errors or omissions on the form.
  • Page 5 Clutch & Steering Handles Check Function 1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more often in dusty areas & 4 = Replace paper element only...
  • Page 9: Table Of Contents

    TABLE OF CONTENTS Specifications Introduction 09720 Item No. Specifications Engine 196cc, 6.5HP Transmission 3F+1R Symbols Load Capacity 500 kg Safety Box Length 1025-1155 mm General Safety Rules 600-860 mm Box Width Specific Safety Rules 325 mm Box Depth Contents supplied Track Width 180 mm Assembly...
  • Page 10: Safety

    Dress properly. Wear heavy long pants, boots and gloves. Do not wear loose clothing, short pants, and jewelry of any kind. Secure long hair so it is Do not smoke or have open flames. above shoulder level. Keep your hair, clothing and gloves away from moving parts.
  • Page 11 When refilling or draining the fuel tank, use an the job better and safer at the rate for which it approved fuel storage container while in a clean, was designed. well-ventilated outdoor. Do not smoke, or allow Do not change the engine governor settings or sparks, open flames or other sources of ignition over-speed the engine.
  • Page 12: Specific Safety Rules

    Have your machine serviced by qualified repair Pay the utmost attention when working on frozen personnel using only identical replacement parts. ground as the machine may tend to skid. This will ensure that the safety of the machine If possible, avoid driving on pebbly river bed, maintained.
  • Page 13: Contents Supplied

    CONTENTS SUPPLIED The all terrain minitransporter comes partially assembled and is shipped in carefully packed package. After all the parts have been removed from the package, you should have: 1. Main Frame 10. Hardware Bag, including 2. Handlebar Assembly 3. Tipping Handle 4.
  • Page 14 Machine Assembly Align the holes of the handlebar with the mount bracket and secure each with a spring washer, washer and a M10x20 bolt . Fasten each handlebar support onto the engine deck with a spring washer, Position the bottom panel inside the mounting bracket.
  • Page 15 Insert the extendable sides into mounting slots located on the bottom panel and fasten each at the bottom with two L pins and locknuts. Engine oil Oil has been drained for shipping. Failure to engine sump with oil before starting engine will result in permanent damage and will void engine warranty.
  • Page 16: Know Your Minitransporter

    KNOW YOUR MINITRANSPORTER Features and Controls Engine Switch Throttle Control Right Steering Lever Clutch Control Lever Left Steering Lever Dump Box Gear Selection Lever Tipping Handle Track Gearbox Engine switch Throttle control The engine switch enables and disables the ignition It controls engine speed.
  • Page 17: Minitransporter Operation

    Tipping handle Set the throttle lever on the handlebar at half- way position. It controls tipping of the dump box. Pull the tipping handle up to release the dump box's locking device Hold the start handle firmly and pull rope out and raise the dump box.
  • Page 18: Maintenance

    If the machine is stopped on a steep slope, a wedge Adjusting clutch should be placed against one of the tracks. As clutch wears out, the same lever could have a wider opening, being so uneasy to use. This means Idle speed that it is necessary to adjust the cable, setting Set throttle control lever to its “SLOW”...
  • Page 19: Storage

    If the distance is greater, proceed as follows. Use the tipping handle to tip the dump box and set it on blocks or supports rated for the weight of the box. 1. Dismount the dump box. 2. Let the tracks loose enough. 3.
  • Page 20: Trouble Shooting

    While the engine is still warm, drain the oil from Inspect for any loose or damaged parts. Repair the engine. Refill with fresh oil of the grade or replace damaged parts and tighten loose recommended in the Engine Manual. screws, nuts or bolts. Use clean cloths to clean off the outside of the Store your unit on flat ground in a clean, dry machine and to keep the air vents free of...
  • Page 21 Distribution Limited PART DRAWINGS FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE...
  • Page 22: Parts Schedule

    PARTS SCHEDULE All terrain minitransporter...
  • Page 23 Dump Box Gear Box All terrain minitransporter...
  • Page 24 Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP www.lumag-gb.co.uk 01837 811741 Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh Plant and Tool Hire is a trading name of Lumag Distribution LTD...

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