ABB ACS880-207 Hardware Manual
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ABB ACS880-207 Hardware Manual

ABB ACS880-207 Hardware Manual

Industrial drives, igbt supply units
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ABB INDUSTRIAL DRIVES
ACS880-207 IGBT supply units
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Summary of Contents for ABB ACS880-207

  • Page 1 — ABB INDUSTRIAL DRIVES ACS880-207 IGBT supply units Hardware manual...
  • Page 3 ACS880-207 IGBT supply units Hardware manual Table of contents 3. Electrical installation 7. Start-up 3AUA0000130644 Rev E Original instructions EFFECTIVE: 2024-06-19...

  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1 Introduction to the manual Contents of this chapter ............... . Applicability .
  • Page 6 6 Table of contents Type designation labels of the supply module and LCL filter module ... . . Type designation keys ................Type designation key of the cabinet-installed IGBT supply unit .
  • Page 7 Table of contents 7 Safe torque off (XSTO, XSTO OUT) ............MicroSDHC memory card slot .
  • Page 8 8 Table of contents Replacing the circuit board compartment fan ......... . Replacing the fan of the LCL filter (BLCL-1x-x) .
  • Page 9 Table of contents 9 Terminal and cable entry data for the input power cable ....... . 600 mm incoming cubicle –...

  • Page 11: Introduction To The Manual

    Contents of this chapter This chapter gives basic information on the manual. Applicability The manual is applicable to the cabinet-installed ACS880-207 IGBT supply units that form a part of an ACS880 multidrive system. Safety instructions Obey all safety instructions of the drive.

  • Page 12: Categorization By Frame Size And Option Code

    The unit size can be identified from the basic code visible on the type designation label, for example, ACS880-207-0420A-3 where 0420A is the unit size. The option codes of the unit are listed after the plus sign. Section Type designation keys (page 44) explains the type designation code in detail.

  • Page 13: Related Documents

    Type of control unit. USCA-02 Adapter for installing F-series option modules onto the UCU control unit. Related documents You can find manuals on the Internet. See below for the relevant code/link. For more documentation, go to www.abb.com/drives/documents. Manuals for ACS880 multidrives cabinets...

  • Page 15: Operation Principle And Hardware Description

    Operation principle and hardware description 15 Operation principle and hardware description Contents of this chapter This chapter describes the operation basics and the hardware of the IGBT supply unit (ACS880-207).

  • Page 16: Operation Principle

    6E1F Licensing fault. Auxiliary code in the event logger indicates the plus code of missing license, in this case N8053. For further assistance, contact your local ABB representative. Simplified main circuit diagram ￭...

  • Page 17: Charging

    Operation principle and hardware description 17 IGBT supply module DC fuses DC voltage Charging ￭ A charging circuit powers up the DC link capacitors of the drive system smoothly. Discharged capacitors cannot be directly connected to the full supply voltage. The charging current must be limited until the capacitors are charged and ready for normal use.

  • Page 18: Overview Diagram Of The Drive

    18 Operation principle and hardware description Overview diagram of the drive The following figure shows a single-line diagram of a drive with an IGBT supply unit. Main switch-disconnector ([Q1], option +F253) (standard, always with +F250) AC fuses [F1] Main contactor ([Q2], option +F250) (standard, always with +F253) LCL filter [R03] IGBT supply module [T01] Common mode filter [R1]...

  • Page 19: Layout Drawing Of An Igbt Supply Unit 1×R8I (Limited Scope Version)

    Operation principle and hardware description 19 Layout drawing of an IGBT supply unit 1×R8i (limited scope version) Limited scope means simplified version of a low power multidrive (400V and 500V) with less options and configurations. Includes only max 980A DSU, max 810A IGBT supply units and R1i-R7i inverter units.

  • Page 20: Overview Drawing Of A Drive

    20 Operation principle and hardware description Cabinet cooling fan Auxiliary voltage switch [Q21] Charging assembly plate containing charging contactor [Q4] and resistors Charging switch [Q3] Overview drawing of a drive This drawing shows an example of a drive with a supply unit and an inverter unit. Cables enter the cabinet through the bottom.

  • Page 21: Layout Drawings Of The Cubicles In The Supply Unit

    Operation principle and hardware description 21 Layout drawings of the cubicles in the supply unit This section contains layout drawings of cubicles that are included in a supply unit: auxiliary control cubicle, incoming cubicle and supply module cubicle. The components, layout and size of the cubicles vary depending on the supply unit size and options.
  • Page 22 22 Operation principle and hardware description Reserved space for customer-defined equipment At the backside of the assembly plate: Auxiliary voltage transformer (option +G344). Note: Connections are accessible from front. (Terminal block is at the lower part of cubicle.) T101 At the backside of the assembly plate: Auxiliary voltage transformer, IP54 roof fans (option +B055).

  • Page 23: Layout Drawings Of Incoming Cubicles

    Operation principle and hardware description 23 Layout drawings of incoming cubicles ￭ This section shows examples of the incoming cubicle layouts. The input power cables are connected to the incoming cubicle and it contains the main switching and disconnecting devices. The components, layout, size and appearance vary depending on the supply unit size and selected options.
  • Page 24 24 Operation principle and hardware description Auxiliary voltage switch [Q21] Phase selector switch for voltage meter [S5.x] (option +G334) Grounding busbar [PE] Input power cable terminals [L1…L3] Main switch-disconnector [Q1] Grounding switch [Q9] (option +F259) Main AC fuses [F1…3] Main contactor [Q2] (option +F250) Auxiliary voltage switch [Q21] Cubicle cooling fan Charging switch handle...

  • Page 25: Layout Drawing Of A 600 Mm Incoming Cubicle

    Operation principle and hardware description 25 Layout drawing of a 600 mm incoming cubicle These layout drawings show a 600 mm wide incoming cubicle. Options used with this cubicle are bottom cable entry (options +H350 and +H367) and main switch-disconnector (option +F253). Door closed Door open Main switch-disconnector handle...
  • Page 26 26 Operation principle and hardware description Input power cable terminals [L1…L3] Main switch-disconnectors [Q1.1, Q1.2] (option +Q253) Main AC fuses [F1.1…F2.3] Charging contactor [Q4] Auxiliary voltage switch [Q21] Cubicle cooling fans Charging switch handle Charging switch [Q3] Main contactor [Q2] (option +F250) Charging resistors...

  • Page 27: Layout Drawing Of A 1000 Mm Incoming Cubicle

    Operation principle and hardware description 27 Layout drawing of a 1000 mm incoming cubicle These layout drawings show a 1000 mm wide incoming cubicle with cabling through the bottom (option +H350). Door closed Door open Auxiliary voltage switch [Q21] Grounding switch [Q9] (option +F259) Charging switch [Q3] Auxiliary voltage switch [Q21] Grounding busbar [PE]...

  • Page 28: Layout Drawing Of A Supply Module Cubicle 2×R8I

    28 Operation principle and hardware description Layout drawing of a supply module cubicle 2×R8i ￭ These layout drawings show the supply module cubicle. The cubicle contains IGBT supply module(s) and LCL filter module(s). Door open Door closed Supply module LCL filter module DC fuses AC fuses Module cooling fan...

  • Page 29: Layout Drawings Of Supply And Lcl Filter Modules

    Operation principle and hardware description 29 Layout drawings of supply and LCL filter modules IGBT supply module (frame R8i) ￭ This figure shows the layout of the R8i module. R8i module, front R8i module, back DC busbars Handle LEDs and fiber optic connectors Fan (standard speed-controlled fan shown;...

  • Page 30: Lcl Filter Module (Type Blcl-1X-X For Frame 1×R8I)

    30 Operation principle and hardware description LCL filter module (type BLCL-1x-x for frame 1×R8i) ￭ LCL filter module, front LCL filter module, back Input (AC) connection Output (AC) connection Terminal block [X55] (power supply for module heating element, option +C183; direct-on-line fan supply, option +C188) (ready-connected) Handle Wheels...

  • Page 31: Lcl Filter Module (Type Blcl-2X-X For Frame R8I Multiples)

    Operation principle and hardware description 31 LCL filter module (type BLCL-2x-x for frame R8i multiples) ￭ LCL filter module, front LCL filter module, back Input (AC) connection Output (AC) connection Terminal block [X55] (power supply for module heating element, option +C183; direct-on-line fan supply, option +C188) (ready-connected) Handle Wheels...

  • Page 32: Overview Of Power And Control Connections

    32 Operation principle and hardware description Overview of power and control connections Input power connections of the IGBT supply unit are terminals L1, L2 and L3 located in the lower part of the incoming cubicle. Power cables enter the cabinet via lead-throughs on the floor of the cubicle as standard.

  • Page 33: Overview Of The Control Connections Of The Ucu Control Unit

    Operation principle and hardware description 33 Overview of the control connections of the UCU control unit ￭ Analog and digital I/O extension modules and Control panel fieldbus communication modules can be in- serted into slots 1, 2 and 3. For F-type mod- ules with USCA-02 adapter.

  • Page 34: Overview Of The Control Connections Of The Bcu Control Unit

    34 Operation principle and hardware description Overview of the control connections of the BCU control unit ￭ Analog and digital I/O extension modules and Control panel fieldbus communication modules can be in- serted into slots 1, 2 and 3. Memory unit Fiber optic links to power modules (inverter, supply, brake or converter) Slot 4 for RDCO module...

  • Page 35: Supply Unit Control Devices

    Operation principle and hardware description 35 Supply unit control devices The following figure shows examples of the door control devices of the IGBT supply unit. The selection and exact location of control devices varies in different deliveries. The purpose of the devices is explained in the following sections. Door switches and devices for frame R8i cabinet (limited scope ￭...
  • Page 36 36 Operation principle and hardware description Control panel [A59] (option +J400, +J412, or +J425) Ground fault indicator light and reset button [S90] (option +Q954) Emergency stop reset button and indication lamp [S62] [P62] (option +G331) Electrical disconnect push button. Additional supply unit stop control and main contactor/breaker off control [S23] (option +G332).

  • Page 37: Door Switches And Devices For Frame R8I Cabinet

    Operation principle and hardware description 37 Door switches and devices for frame R8i cabinet ￭ Auxiliary control cubicle Incoming cubicle Main switch-disconnector [Q1] Auxiliary voltage switch [Q21] Operating switch [S21]. Supply unit start/stop control and main contactor/breaker on/off control. Control panel [A59] (option +J400, +J412, or +J425) Emergency stop button [S61] (option +G331) Emergency stop reset button and indication lamp [S62] , [P62], (option +G331) Electrical disconnect push button.

  • Page 38: Main Disconnecting Device [Q1]

    User operates the charging switch with a handle on the cabinet door. The switch must be closed during the drive power up to enable charging. ABB recommends to keep the switch open otherwise.

  • Page 39: Operating Switch [S21]

    Operation principle and hardware description 39 Operating switch [S21] ￭ As standard, the operating switch [S21] controls the drive as follows: • ENABLE/RUN (1) position: Run enable and Start signals of the supply unit are active. If the drive is de-energized, the control program runs the power up sequence: supply unit charges the drive DC link, closes the main contactor [Q2] or the main breaker [Q1] and starts the normal operation.

  • Page 40: Control Panel [A59]

    40 Operation principle and hardware description Control panel [A59] ￭ The control panel is the user interface of the unit. An example control panel is shown below. With the control panel, the user can: • start and stop the unit •...

  • Page 41: Type Designation Labels

    Operation principle and hardware description 41 Type designation labels Type designation label of the supply unit ￭ Each IGBT supply unit has a type designation label attached onto the inside of the cubicle door. The type designation label includes the ratings, appropriate markings, a type designation and a serial number of the unit.

  • Page 42: Type Designation Labels Of The Supply Module And Lcl Filter Module

    42 Operation principle and hardware description Type designation labels of the supply module and LCL filter module ￭ Each IGBT supply module and LCL filter module has a type designation label attached to it. The type designation stated on the label contains information on the specifications and configuration of the unit.
  • Page 43 Operation principle and hardware description 43 Description Serial number. The first digit of the serial number refers to the manufacturing plant. The next four digits refer to the unit’s manufacturing year and week, respectively. The remaining digits complete the serial number so that there are no two units with the same number.

  • Page 44: Type Designation Keys

    44 Operation principle and hardware description Type designation keys Type designation key of the cabinet-installed IGBT supply unit ￭ Type designation describes the composition of the unit in short. The type designation is visible on the label (sticker) which is attached to the cabinet. The complete designation code is divided in subcodes: •...
  • Page 45 Operation principle and hardware description 45 CODE DESCRIPTION C132 Marine type approval. Refer to ACS880 +C132 marine type-approved cabinet-built drives supplement (3AXD50000039629 [English]). C134 CSA-approved C164 100 mm plinth height C176 Door hinges on left-hand side C179 200 mm plinth height C180 Seismic design C186...
  • Page 46 46 Operation principle and hardware description CODE DESCRIPTION 3G335 A-meter in three phases G336 Arc monitoring unit, 1 loop, Rea 101, including cable G337 Arc monitoring with current monitoring unit G343 Corrosion classification coupon in ACU (Purafil 3AUA64044052) G344 Auxiliary voltage transformer G426 Arc monitoring unit, extension for 2 loops, Rea 105, including cable G442...
  • Page 47 Operation principle and hardware description 47 CODE DESCRIPTION K491 FMBT-21 Ethernet adapter module for Modbus TCP K492 FPNO-21 Ethernet adapter module for PROFINET IO K493 Ethernet switch for PROFINET K494 Ethernet switch with optical link for PROFINET Monitoring K500 Wired remote monitoring K501 Wireless remote monitoring with 4G K502...
  • Page 48 48 Operation principle and hardware description CODE DESCRIPTION R706 Finnish R707 French R708 Spanish R711 Russian R716 Hard copies of documentation R717 Second set of hard copies of documentation Other V112 Module auxiliary and fan power supply connector version. Type of the X50 connector is not mechanically backwards compatible with a module without option +V112.

  • Page 49: Type Designation Key Of The Igbt Supply Module

    Operation principle and hardware description 49 Type designation key of the IGBT supply module ￭ Type designation describes the composition of the module in short. The type designation is visible on the label (sticker) which is attached to the module. The complete designation code is divided in subcodes: •...

  • Page 50: Type Designation Key Of The Filter Module

    G427 BLCL-2x-x only: 208 V AC 3-phase fan supply P922 Module to be installed in the ABB cabinet (included in the delivery as standard) V112 Module auxiliary and fan power supply connector version. Type of the connector is not mechanically backwards compatible with a module without option +V112.

  • Page 51: Weak Supply Networks

    Operation principle and hardware description 51 Weak supply networks In weak supply networks with a short-circuit ratio less than 8, ABB recommends to equip the supply unit with a BAMU auxiliary measurement unit. Without the BAMU, there is a risk of nuisance DC overvoltage trippings due to disturbances caused by high-voltage THD in the supply voltage.

  • Page 53: Electrical Installation

    This chapter instructs how to check the insulation of the assembly and how to install the input power cables and control cables. The information is valid for cabinet-installed ACS880-207 supply units. For more information on cable selection, protections, etc., see...

  • Page 54: Electrical Safety Precautions

    54 Electrical installation Electrical safety precautions These electrical safety precautions are for all persons who do work on the drive, motor cable or motor. This procedure gives information on how to de-energize the drive and make it safe to do work on it. The procedure does not include all possible drive configurations. Each drive is made to order.

  • Page 55: General Notes

    Electrical installation 55 structures, obey the local laws and regulations applicable to live electrical work. This includes, but is not limited to, electric shock and arc protection. • Before and after you measure the installation, verify the operation of the voltage tester on a known voltage source.

  • Page 56: Checking The Insulation Of The Assembly

    IT (ungrounded) supply network system. If the drive is equipped with option +E202, disconnect the filter before connecting the drive to the IT supply network. Contact ABB for instructions. WARNING! Do not install a drive equipped with EMC filter +E202 on an IT system (an ungrounded power system or a high-resistance-grounded [over 30 ohms] power system).

  • Page 57: Connecting The Input Power Cables

    Electrical installation 57 Connecting the input power cables Connection diagram (frame 1×R8i, limited scope version) ￭ Incoming cubicle IGBT supply module cubicle Components for charging circuit LCL filter IGBT supply module Note: Fuses or other protection means. Use a separate grounding PE cable or a cable with a separate PE conductor if the conductivity of the shield does not meet the requirements for the PE conductor.

  • Page 58: Connection Diagram (Frame R8I And Multiples)

    58 Electrical installation Connection diagram (frame R8i and multiples) ￭ Incoming cubicle IGBT supply module cubicle Components for charging circuit LCL filter IGBT supply module(s) Note: Fuses or other protection means. Use a separate grounding PE cable or a cable with separate PE conductor if the conductivity of the shield does not meet the requirements for the PE conductor.
  • Page 59 Electrical installation 59 WARNING! With aluminum cables, apply grease to stripped conductors before attaching them to non-coated aluminum cable lugs. Obey the grease manufacturer’s instructions. Aluminum-aluminum contact can cause oxidation of the contact surfaces. Disconnect the drive from the AC power line and make sure it is safe to start the work.
  • Page 60 60 Electrical installation Recommendation: 360 degrees grounding of the cable shield at the lead-through suppresses interference.

  • Page 61: Connection Procedure (Frame R8I And Multiples)

    Fasten the conductive sleeves to the cable shields with cable ties. Seal the slot between the cable and mineral wool sheet (if used) with sealing compound (eg, CSD-F, ABB brand name DXXT-11, code 35080082). Tie up the unused conductive sleeves with cable ties.
  • Page 62 62 Electrical installation...
  • Page 63 Electrical installation 63...

  • Page 64: Use Of Fasteners In Cable Lug Connections

    64 Electrical installation Use of fasteners in cable lug connections Use the bolts, nuts and washers delivered with the drive. Install all the fasteners in the correct order. See the figure below. Tighten the cable lug to the torque specified for the connection.

  • Page 65: T21 And T101 Tap Settings (400

    Electrical installation 65 T21 and T101 tap settings (400…500 V units) ￭ T21_X1 or T101_X1 T21_X2 or T101_X2 without +G304 with +G304 T21 and T101 tap settings (690 V units) ￭ T21_X1 or T101_X1 T21_X2 or T101_X2 without +G304 with +G304...

  • Page 66: T111 Tap Settings

    66 Electrical installation T111 tap settings ￭ 3~ input 3~ output 3~ input 3~ output Tap settings Terminals Supply Terminals 400 V 320/340 V voltage A1– B1– C1– (50 Hz) (60 Hz) 690 V A1, B1, C1 a1, b1, c1 a2, b2, c2 660 V A1, B1, C1...

  • Page 67: Checking The Settings Of The Cooling Fan Transformer

    Electrical installation 67 Checking the settings of the cooling fan transformer The cooling fan transformer connections are made at the factory. Connecting the control cables for the supply unit Default I/O connection diagram ￭ See chapters Control unit (UCU) Control unit (BCU).

  • Page 68: Connection Procedure (Frame R8I And Multiples)

    68 Electrical installation The detailed figure of step 4 has been rotated 180 degrees. Connection procedure (frame R8i and multiples) ￭ See the control unit chapter for the default I/O connections. Note that the default I/O connections can be affected by some options. See the circuit diagrams delivered with the drive for the actual wiring.

  • Page 69: Control Cable Connection Procedure

    Electrical installation 69 Control cable connection procedure WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work. Stop the drive (if running) and do the steps in section Electrical safety precautions (page 54)
  • Page 70 70 Electrical installation If the outer surface of the shield is non-conductive: • Cut the shield at the midpoint of the peeled part. Be careful not to cut the conductors or the grounding wire. • Turn the conductive side of the shield inside out over the insulation. •...
  • Page 71 Electrical installation 71 Routing the control cables inside the cabinet Use the existing trunking in the cabinet where possible. Use sleeving if cables are laid against sharp edges. When running cables to or from a swing-out frame, leave enough slack at the hinge to allow the frame to open fully. Connecting control cabling Connect the conductors to the appropriate terminals.

  • Page 72: Wiring The Functional Safety Options +Q951, +Q952, +Q963, +Q964 Or +Q979

    72 Electrical installation The drawing below represents the grounding of the control cabling when connecting to a terminal block inside the cabinet. The grounding is done in the same way when connecting directly to a component such as the control unit. Wiring the functional safety options +Q951, +Q952, +Q963, +Q964 or +Q979 The wiring instructions for the functional safety options +Q951, +Q952, +Q963, +Q964...

  • Page 73: Installing Optional Modules

    Electrical installation 73 Installing optional modules Installing option modules (UCU) ￭ A slot adapter is necessary if you install F-series option modules onto the control unit. You can install a maximum of 3 slot adapters per control unit. WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 74: Installation Of I/O Extension And Fieldbus Adapter Modules On Bcu

    74 Electrical installation Installation of I/O extension and fieldbus adapter modules on BCU ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.

  • Page 75: Installation Of An Fso Safety Functions Module To Bcu

    Electrical installation 75 Installation of an FSO safety functions module to BCU ￭ Installation of an FSO safety functions module onto BCU control unit WARNING! Obey the safety instructions given in ACS880 multidrives cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.

  • Page 76: Installation Of An Fso Safety Functions Module Adjacent To The Control Unit

    76 Electrical installation Connect the FSO module data cable between FSO connector X110 and BCU connector X12. To complete the installation, refer to the instructions in the applicable FSO module user's manual. Installation of an FSO safety functions module adjacent to the control unit To reserve the slots of the control unit for other modules, you can install the FSO module separately from the control unit using mounting kit 3AXD50000025495.

  • Page 77: Connecting A Pc

    Electrical installation 77 The illustration below shows the FSO module installed onto a DIN rail. Connecting a PC WARNING! Do not connect the PC directly to the control panel connector of the control unit. It can cause damage. A PC (with, for example, the Drive Composer PC tool) can be connected as follows: To connect a control panel to the unit, either •...
  • Page 78 78 Electrical installation USB connected Stop Start Loc/Rem Start Stop Loc/Rem...

  • Page 79: Control Unit (Ucu)

    14 power module connections. The UCU control units have integrated branching unit functionality for collecting and storing real-time data from the power modules to help fault tracing and analysis. The data is stored on a memory card which can be analyzed by ABB service personnel.

  • Page 80: Layout

    80 Control unit (UCU) Layout The figures below show an example UCU-24 control unit. Description I/O terminals SLOT 1 I/O extension, encoder interface or fieldbus SLOT 2 adapter module connection. For F-type modules with USCA-02 adapter. SLOT 3 SLOT 4 RDCO-0x DDCS communication option module connection UMU-01 memory unit connection.
  • Page 81 Control unit (UCU) 81 Description Analog input Analog output XCAN Not in use XCAN TERM CAN bus termination switch Digital input XDIO Digital input/output XD2D Drive-to-drive link XD24 +24 V output (for digital input) XETH1 Ethernet ports for fieldbus, internal switch XETH2 XETH3 Ethernet ports for tool communication, internal...
  • Page 82 82 Control unit (UCU) Description XFSO Not in use Humidity and temperature measurements XFSO...

  • Page 83: Default I/O Diagram Of The Supply Control Unit

    Control unit (UCU) 83 Default I/O diagram of the supply control unit This table describes the use of the default connections in the IGBT supply unit. Terminal Description XD2D Drive-to-drive link Not supported BGND SHIELD XD2D.TERM Drive-to-drive link termination switch X485 RS485 connection Not in use by default...
  • Page 84 84 Control unit (UCU) Terminal Description Norm. closed XRO4: Not supported COM4 Common 250 V AC / 30 V DC, 2 A Norm. open XSTO Safe torque off input connection SGND XSTO: STO1 and STO2 are connected to OUT at the factory. To enable start and operation, STO1 and STO2 must be connected to OUT.
  • Page 85 Control unit (UCU) 85 Terminal Description Analog outputs Zero (no signal indicated) 0…20 mA, R < 500 ohm AGND 0…20 mA, R Zero (not signal indicated) < 500 ohm AGND XPOW External power input +24VI 19…32 V DC, 1.5…2.9 A (depends on the load and supply voltage) External power input +24VI Two supplies can be connected to the control unit for redundancy.

  • Page 86: Additional Information On The Connections

    The control unit has an on-board data logger that collects real-time data from the power modules to help fault tracing and analysis. The data is stored onto the microSDHC memory card inserted into the UMU-01 memory unit and can be analyzed by ABB service personnel.

  • Page 87: Connector Data

    Control unit (UCU) 87 Connector data The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 … 2.5 mm (22…12 AWG). Connector pitch is 5 mm. Maximum tightening torque of the screw terminals is 0.45 N·m (4 lbf·in). Power supply (XPOW) 19…32 V DC, 2.9 A External power input.
  • Page 88 88 Control unit (UCU) XD2D connector Physical layer: RS-485 Transmission rate: 8 Mbit/s Cable type: Shielded twisted-pair cable with a twisted pair for data and a wire or another pair for signal ground (nominal impedance 100 … 165 ohm, for example Belden 9842) Maximum length of link: 50 m (164 ft) Termination by switch RS-485 connection (X485)

  • Page 89: Ground Isolation Diagram

    Control unit (UCU) 89 Ground isolation diagram ￭ XPOW XD2D X485 XCAN XETH1 XETH2 XETH3 XETH4 XPAN XRO1-XRO4 COM1 … COM4 XD24 +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2 DIOGND DIOGND DIIL XSTO XSTO OUT Power supply ground *The maximum common mode voltage between each AI input and AGND is ±30 V. **Ground selector (DICOM=DIOGND) settings DICOM=DIOGND: ON All digital inputs share a common ground (DICOM connected to DIOGND).

  • Page 91: Control Unit (Bcu)

    12 power module connections. The BCU control units have integrated branching unit functionality for collecting and storing real-time data from the power modules to help fault tracing and analysis. The data is stored on a memory card which can be analyzed by ABB service personnel.

  • Page 92: Layout

    92 Control unit (BCU) Layout Description I/O terminals (see following diagram) SLOT 1 I/O extension, encoder interface or fieldbus adapter module connection. (This is the sole location for an FDPI-02 diagnostics and panel interface.) SLOT 2 I/O extension, encoder interface or fieldbus adapter module connection SLOT 3 I/O extension, encoder interface, field-...
  • Page 93 Control unit (BCU) 93 Description Analog inputs Analog outputs Digital inputs, Digital input interlock (DIIL) XRO3 XD24 XPOW XDIO Digital input/outputs XD2D Drive-to-drive link XRO2 XD24 +24 V output (for digital inputs) XDIO XETH Ethernet port – Not in use XPOW External power input XRO1...

  • Page 94: Default I/O Diagram Of The Supply Control Unit

    94 Control unit (BCU) Default I/O diagram of the supply control unit This table describes the use of default connections in the IGBT supply unit. Terminal Description XD2D Drive-to-drive link Not supported BGND Shield D2D.TERM Drive-to-drive link termination switch X485 RS485 connection Not in use by default BGND...
  • Page 95 Control unit (BCU) 95 Terminal Description XDIO Digital input/outputs DIO1 Not in use by default DIO2 Not in use by default DIOGND Digital input/output ground DIOGND Digital input/output ground XD24 Auxiliary voltage output +24VD +24 V DC 200 mA DICOM Digital input ground +24VD +24 V DC 200 mA...

  • Page 96: Additional Information On The Connections

    The control unit has an on-board data logger that collects real-time data from the power modules to help fault tracing and analysis. The data is stored onto the SDHC memory card inserted into the SD CARD slot and can be analyzed by ABB service personnel.

  • Page 97: Connector Data

    Control unit (BCU) 97 Connector data The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 … 2.5 mm (22…12 AWG). Connector pitch is 5 mm. The maximum tightening torque for screw terminals is 0.45 N·m (4 lbf·in). Power supply (XPOW) 24 V DC (±10%), 2 A External power input.
  • Page 98 98 Control unit (BCU) XD2D connector Physical layer: RS-485 Transmission rate: 8 Mbit/s Cable type: Shielded twisted-pair cable with a twisted pair for data and a wire or another pair for signal ground (nominal impedance 100 … 165 ohm, for example Belden 9842) Maximum length of link: 50 m (164 ft) Termination by switch RS-485 connection (X485)

  • Page 99: Bcu Ground Isolation Diagram

    Control unit (BCU) 99 BCU ground isolation diagram ￭ XPOW +24VI +24VI +VREF -VREF AGND AI1+ AI1- AI2+ AI2- AGND AGND XD2D BGND SHIELD XRO1, XRO2, XRO3 XD24 +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2 DIOGND DIOGND DIIL XSTO SGND XSTO OUT SGND SGND...

  • Page 101: Installation Checklist

    Installation checklist 101 Installation checklist Installation checklist Contents of this chapter ￭ This chapter contains a checklist for the mechanical and electrical installation of the drive. Checklist ￭ Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person.
  • Page 102 102 Installation checklist Make sure that … If the drive is connected to a network other than a symmetrically grounded TN-S system: You have done all the required modifications (for example, you may need to disconnect the EMC filter or ground-to-phase varistor) See the electrical installation instructions in the supply unit manual. There is an adequately sized protective earth (ground) conductor(s) between the drive and the switchboard, the conductor is connected to correct terminal, and the terminal is tightened to the correct torque.

  • Page 103: Start-Up

    Start-up Contents of this chapter This chapter describes the start-up procedure of the ACS880-207 IGBT supply units. The underlined tasks are needed for certain cases only. The option codes (if any) are given in brackets. The default device designations (if any) are given in square brackets.

  • Page 104: Start-Up Procedure

    104 Start-up Start-up procedure Tasks Safety WARNING! Follow the safety instructions during the start-up procedure. See ACS880 multidrives cabinets and modules safety instructions (3AUA0000102301 [English]). Only qualified electricians are allowed to start-up the drive. Checks/Settings with no voltage connected Make sure that the disconnector of the supply transformer is locked to the off (0) position, that means no voltage is, or cannot be connected to drive inadvertently.
  • Page 105 Start-up 105 Tasks Powering up the auxiliary circuit of the drive Make sure that it is safe to connect voltage. Make sure that: • nobody is working on the unit or circuits that are wired from outside into the cabinets •...

  • Page 106: Electromagnetic Interlocking

    106 Start-up Tasks Turn the operating switch [S21] to on (1) position to activate the Run enable signal of the supply unit. WARNING! Never use the green (I) push button of the main breaker ([Q1], option +F255) for closing. If the button is not disabled, it closes the main breaker immediately without the drive DC link charging sequence.

  • Page 107: And Temporary Grounding

    Start-up 107 Disconnecting the drive from AC power line (excluding the input power terminals), and temporary grounding Switch off the drive. See section Switching off the supply unit and the drive (page 106) above. Depending on the main disconnecting device type: Open the main switch-disconnector ([Q1], option +F253), or rack out the main breaker ([Q1], option +F255).

  • Page 108: Connecting The Drive / Supply Unit To The Power Line

    108 Start-up Connecting the drive / supply unit to the power line This section describes how to re-connect the supply unit to the power line after a service, etc. break. If you do the very first power line connection of the supply unit, obey the instructions in section Start-up procedure (page 104) instead.
  • Page 109 Start-up 109 WARNING! Never use the green (I) push button of the main breaker ([Q1], option +F255) for closing. If the button is not disabled, it closes the main breaker immediately without the drive DC link charging sequence. This causes overcurrent which blows the main circuit fuses.

  • Page 111: Maintenance

    Ignoring the instructions can cause physical injury or death, or damage to the equipment. Maintenance intervals The tables show the maintenance tasks that can be done by the end user. For the ABB Service offering, contact your local ABB Service representative (new.abb.com/contact-centers).

  • Page 112: Recommended Maintenance Intervals After Start-Up

    112 Maintenance Recommended maintenance intervals after start-up ￭ Years from start-up Maintenance task/object … Cooling fans Cooling fan of supply module (frame R8i, speed-controlled) Cooling fan of supply module (frame R8i, 50 Hz, direct-on-line (option +C188)) Cooling fan of supply module (frame R8i, 60 Hz, direct-on-line (option +C188)) Cooling fan of LCL filter (50 Hz,...

  • Page 113: Maintenance Timers And Counters

    • The maintenance and component replacement intervals are based on the assumption that the equipment operates within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. • Long-term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.

  • Page 114: Cabinet

    114 Maintenance Cabinet Cleaning the interior of the cabinet ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work. WARNING! Use a vacuum cleaner with antistatic hose and nozzle, and wear a grounding wristband.

  • Page 115: Cleaning The Door Air Inlets (Ip22 And Ip42)

    Maintenance 115 Cleaning the door air inlets (IP22 and IP42) ￭ Check the dustiness of the air inlet meshes. If the dust cannot be removed by vacuum cleaning from outside through the grating holes with a small nozzle, proceed as follows: Stop the drive and do the steps in section Electrical safety precautions (page 54) before you start the work.

  • Page 116: Replacing The Inlet Door Filters (Ip54)

    116 Maintenance Replacing the inlet door filters (IP54) ￭ Stop the drive and do the steps in section Electrical safety precautions (page 54) before you start the work. Remove the fasteners at the top of the grating. Lift the grating and pull it away from the door. Remove the air filter mat.

  • Page 117: Fans

    See the firmware manual for the actual signal which indicates the running time of the cooling fan. Reset the running time signal after fan replacement. Replacement fans are available from ABB. Do not use other than ABB-specified spare parts. Replacing R8i module cooling fan (speed-controlled version) ￭...

  • Page 118: Replacing R8I Module Cooling Fan (Direct-On-Line Version)

    118 Maintenance Stop the drive and do the steps in section Electrical safety precautions (page 54) before you start the work. Open the cubicle door. Remove the shroud in front of the fan (if any). Remove the screws holding the front cover plate. Lift the cover plate somewhat to release it.
  • Page 119 Maintenance 119 the connector at the end of the fan kit cable. Use the connector in the old fan kit, or order a suitable connector from ABB. Refer to Connector replacement guide for ACS880-x04 R8i/D8T, BLCL-2X, BL-2X and BLHF DOL fan (3AXD50001059903 [English]).

  • Page 120: Replacing The Circuit Board Compartment Fan

    120 Maintenance Replacing the circuit board compartment fan ￭ Frame R8i modules are equipped with a fan blowing air through the circuit board compartment. The fan is accessible from the front of the module. WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.
  • Page 121 Maintenance 121 Pull the fan holder out of the module. Disconnect the fan cable. Remove the four M3 (5.5 mm) nuts which hold the fan. Remove the fan from the fan holder. Put the fan onto the threaded studs on the fan holder with the airflow direction arrow pointing towards the fan holder.
  • Page 122 122 Maintenance 10. Connect the fan cable. 11. Align and push the fan holder into the module. 12. Install and tighten the two M4×12 (T20) screws.

  • Page 123: Replacing The Fan Of The Lcl Filter (Blcl-1X-X)

    If the connectors are not compatible, replace the connector at the end of the fan kit cable. Use the connector in the old fan kit, or order suitable connector from ABB. Refer to +V112 connector replacement guide for ACS880 BLCL-1X and BL-1X fan kit change, connector X55 (3AXD50001065140 [English]).

  • Page 124: Replacing The Fan Of The Lcl Filter (Blcl-2X-X)

    If the connectors are not compatible, replace the connector at the end of the fan kit cable. Use the connector in the old fan kit, or order suitable connector from ABB. Refer to +V112 connector replacement guide for ACS880-x04 R8i/D8T, BLCL-2X, BL-2X and BLHF DOL fan (3AXD50001059903 [English]).

  • Page 125: Replacing The Cooling Fan In The Incoming Cubicle

    Maintenance 125 Replacing the cooling fan in the incoming cubicle ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.

  • Page 126: Replacing The Roof Fan For Ip54 Cabinet (Option +B055)

    126 Maintenance Replacing the roof fan for IP54 cabinet (option +B055) ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.

  • Page 127: Igbt Supply Module

    Maintenance 127 Different fan models IGBT supply module Reduced run ￭ A “reduced run” function is available for supply/rectifier units consisting of parallel-connected modules. The function makes it possible to continue operation with limited current even if one (or more) module is out of service, for example, because of maintenance work.

  • Page 128: Starting Reduced Run Operation

    If the control unit is powered from the faulty module, connect the control unit to another 24 V DC power supply. ABB strongly recommends using an external power supply with supply/rectifier units consisting of parallel-connected modules.

  • Page 129: Replacing The Igbt Supply Module (Limited Scope Version)

    Maintenance 129 Replacing the IGBT supply module (limited scope version) ￭ WARNING! Only qualified electricians are allowed to this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment.
  • Page 130 Do not use the module pull-out ramp with plinth heights of over 50 mm.The ramp supplied with the drive system is designed for a plinth height of 50 mm (the standard plinth height of ABB cabinets). Do not leave the module Do not tilt! max.
  • Page 131 Note: As an alternative to using the extraction/installation ramp, a lifter is available from ABB Service. For more information, contact ABB Service, or see Lifter for air-cooled drive modules user's guide (3AXD50000332588 [English]).
  • Page 132 132 Maintenance 10. Pull the module carefully out of the cabinet along the ramp. While pulling on the handle, keep a constant pressure with one foot on the base of the module to prevent the module from falling on its back. 11.
  • Page 133 Maintenance 133...

  • Page 134: Replacing The Igbt Supply Module (Frame R8I And Multiples)

    134 Maintenance Replacing the IGBT supply module (frame R8i and multiples) ￭ WARNING! Obey the safety instructions given in ACS880 multidrives cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
  • Page 135 Maintenance 135 WARNING! If you ignore the following instructions, injury or death, or damage to the equipment can occur. • Do not use the module extraction/installation ramp with plinth heights which exceeds the maximum allowed height. • Secure the module extraction/installation ramp carefully. •...
  • Page 136 Wear protective gloves and long sleeves! Some parts have sharp edges. Note: As an alternative to using the extraction/installation ramp, a lifter is available from ABB Service. For more information, contact ABB Service, or see Lifter for air-cooled drive modules user's guide (3AXD50000332588 [English]).
  • Page 137 Maintenance 137 Remove the two fastening screws that fasten the top of the module to the cabinet frame. 10. Pull the module carefully out of the cabinet along the ramp. While pulling on the handle, keep a constant pressure with one foot on the base of the module to prevent the module from falling on its back.
  • Page 138 138 Maintenance...
  • Page 139 Maintenance 139...

  • Page 140: Lcl Filter

    50 mm (the standard plinth height of ABB cabinets). Note: As an alternative to using the extraction/installation ramp, a lifter is available from ABB Service. For more information, contact ABB Service, or see Lifter for air-cooled drive modules user's guide (3AXD50000332588 [English]).
  • Page 141 Maintenance 141 Remove the screws in the busbars on top of the LCL filter module. Be careful not to drop the screws inside the module! Remove the two screws that fasten the bottom of the module to the base of the cabinet.
  • Page 142 142 Maintenance...

  • Page 143: Replacing The Lcl Filter (Frame R8I And Multiples)

    Maintenance 143 Replacing the LCL filter (frame R8i and multiples) ￭ Refer to the drawings below. WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.
  • Page 144 144 Maintenance WARNING! • Do not use the module extraction/installation ramp when the height of the drive cabinet plinth is more than the maximum permitted height. • Secure the module extraction/installation ramp carefully. • Push the module into the cabinet and pull it from the cabinet carefully preferably with help from another person.
  • Page 145 Maintenance 145 Note: As an alternative to using the extraction/installation ramp, a lifter is available from ABB Service. For more information, contact ABB Service, or see Lifter for air-cooled drive modules user's guide (3AXD50000332588 [English]). Note: Before you start replacing the filter module, make sure that the connector at the end of the auxiliary power supply cable in the cabinet is compatible with the counterpart in the module.
  • Page 146 146 Maintenance...
  • Page 147 Maintenance 147...

  • Page 148: Capacitors

    Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. If you think that any capacitors in the drive have failed, contact ABB. Reforming the capacitors ￭ The capacitors must be reformed if the drive has not been powered (either in storage or unused) for a year or more.

  • Page 149: Fuses

    Maintenance 149 Fuses Checking and replacing the DC fuses (limited scope version) ￭ WARNING! Only qualified electricians are allowed to this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment. Disconnect the drive from the AC power line and make sure it is safe to start the work.
  • Page 150 150 Maintenance...

  • Page 151: Checking And Replacing The Ac Fuses (Limited Scope Version)

    Maintenance 151 Checking and replacing the AC fuses (limited scope version) ￭ WARNING! Only qualified electricians are allowed to this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment. Disconnect the drive from the AC power line and make sure it is safe to start the work.

  • Page 152: Checking And Replacing The Dc Fuses (Frame R8I And Multiples)

    152 Maintenance Checking and replacing the DC fuses (frame R8i and multiples) ￭ WARNING! Only qualified electricians are allowed to this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment. Disconnect the drive from the AC power line and make sure it is safe to start the work.
  • Page 153 Maintenance 153...

  • Page 154: Control Unit (Ucu)

    154 Maintenance Control unit (UCU) UCU control unit types ￭ There are three variants of the UCU control unit used in ACS880: UCU-22, UCU-23 and UCU-24. These have a different number of converter module connections but are otherwise identical. The UCU types are interchangeable if the number of connections is sufficient and the control program is the same.

  • Page 155: Replacing The Microsdhc Memory Card (Ucu)

    Maintenance 155 WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work. Stop the drive and do the steps in section Electrical safety precautions (page 54) before you start the work.
  • Page 156 156 Maintenance Push the card to remove it. Install a new card in reverse order.

  • Page 157: Control Unit (Bcu)

    Maintenance 157 Control unit (BCU) BCU control unit types ￭ There are three variants of the BCU control unit used in ACS880: BCU-02, BCU-12 and BCU-22. These have a different number of converter module connections but are otherwise identical. The BCU types are interchangeable if the number of connections is sufficient and the control program is the same.

  • Page 158: Control Panel

    158 Maintenance Stop the drive and do the steps in section Electrical safety precautions (page 54) before you start the work. Remove the fastening screw. Replace the battery with a new BR2032 battery. If necessary, set the real-time clock. Discard the old battery according to local disposal rules or applicable laws. Control panel Refer to ACS-AP-I, -S, -W Assistant control panels user’s manual (3AUA0000085685...

  • Page 159: Leds And Other Status Indicators

    Note that some of the components may already have been renewed earlier, restarting their mission time. The remaining mission time of the whole circuit is however determined by its oldest component. Contact your local ABB service representative for more information.

  • Page 161: Technical Data

    Technical data 161 Technical data Contents of this chapter This chapter contains the technical data valid for the cabinet-installed ACS880-207 IGBT supply units.

  • Page 162: Ratings

    162 Technical data Ratings Light-overload Heavy-duty Consists No-overload use of module ACS880- type Frame 207-… ACS880- A (DC) A (AC) A (DC) A (DC) A (DC) 104-… (DC) (DC) = 400 V (with U1 = 3~400 V AC and U2 = 566 V DC) 0420A-3 0470A-3 0580A-3...
  • Page 163 Technical data 163 Nominal output power Nominal apparent power Light-overload use (10% overload capability) ratings Continuous rms current. 10% overload is allowed for one minute every 5 minutes. Output power in light-overload use Heavy-duty use (50% overload capability) ratings Continuous rms current. 50% overload is allowed for one minute every 5 minutes. Output power in heavy-duty use Note: The ratings apply at an ambient temperature of 40 °C (104 °F).

  • Page 164: Derating

    164 Technical data Derating ￭ Surrounding air temperature derating In the temperature range +40…50 °C (+104…122 °F), the rated output current is derated by 1 percentage point for every added 1 °C (1.8 °F). The output current can be calculated by multiplying the current given in the rating table by the derating factor (k) : 1.00 0.90...

  • Page 165: Derating For Output Voltage Boosting

    Note: The drive voltage rating must always be selected according to the boosted voltage value. Note: Auxiliary voltage transformer must be set according to supply voltage levels. If drive selection based on boosted voltage level causes an unsuitable tap setting of the auxiliary voltage transformer, consult your local ABB representative.

  • Page 166: Fuses

    166 Technical data Fuses Main circuit AC fuses ￭ Unit type Rating Type Example ACS880-207-… = 400 V (Range 380 … 415 V) 0420A-3 700 A, 690 V Flush end type 170M6411 0580A-3 900 A, 690 V Flush end type...

  • Page 167: Main Circuit Dc Fuses

    Technical data 167 Main circuit DC fuses ￭ Unit type Rating Type Example ACS880-207-… = 400 V (Range 380 … 415 V) 0420A-3 900 A, 690 V, size 3 Flush end contact 170M6413 0580A-3 1100 A, 690 V, size 3...

  • Page 168: Lcl Filters

    168 Technical data LCL filters Unit type Frame LCL filter type ACS880-207-… = 400 V (Range 380 … 415 V) 0420A-3 ACS880-BLCL-13-5+C183+C188+P922+V991 0580A-3 ACS880-BLCL-13-5+C183+C188+P922+V991 0810A-3 ACS880-BLCL-15-5+C183+C188+P922+V991 1130A-3 2×R8i ACS880-BLCL-24-5+C183+C188+P922+V991 1330A-3 2×R8i ACS880-BLCL-24-5+C183+C188+P922+V991 1580A-3 2×R8i ACS880-BLCL-25-5+C183+C188+P922+V991 2350A-3 3×R8i 2×ACS880-BLCL-24-5+C183+C188+P922+V991 3110A-3 4×R8i 2×ACS880-BLCL-25-5+C183+C188+P922+V991...

  • Page 169: Dimensions

    Technical data 169 Dimensions Unit type Height 1 Height 2 Width 1 Width 2 Depth 1 Depth 2 ACS880- 207-… = 400 V (Range 380 … 415 V) 0420A-3 2145 84.5 2315 91.1 1000 39.4 1600 63.0 29.8 0580A-3 2145 84.5 2315 91.1...

  • Page 170: Free Space Requirements

    170 Technical data Free space requirements Unit type Above Front Left Right ACS880- 207-… = 400 V (Range 380 … 415 V) 0420A-3 15.7 27.6 0580A-3 15.7 27.6 0810A-3 15.7 27.6 1130A-3 15.7 27.6 1330A-3 15.7 27.6 1580A-3 15.7 27.6 2350A-3 15.7 27.6...
  • Page 171 Technical data 171 Unit type Above Front Left Right ACS880- 207-… Includes the door switches. Does not include the space needed for the door opening. Measured from the base plate of the cabinet top. Note: 320 mm (12.28 in) is required for fan replacement of IP54 cabinets.

  • Page 172: Losses, Cooling Data And Noise

    172 Technical data Losses, cooling data and noise Unit type Air flow Noise Efficiency lossISU lossLCL lossTOTAL ACS880- /min 207-… = 400 V (Range 380 … 415 V) 0420A-3 2200 1295 97.8 0580A-3 2200 1295 97.7 0810A-3 13.3 2200 1295 97.7 1130A-3 12.2...

  • Page 173: Terminal And Cable Entry Data For The Input Power Cable

    Technical data 173 Terminal and cable entry data for the input power cable 600 mm incoming cubicle – main circuit breaker (+F255), top cable ￭ entry The dimensions are given in millimeters. Tightening torque for the cable lug connection depends on the bolt size and type. See the technical data. Front Side...

  • Page 174: 1000 Mm Incoming Cubicle - Main Circuit Breaker (+F255), Top Cable Entry

    174 Technical data 1000 mm incoming cubicle – main circuit breaker (+F255), top cable ￭ entry The dimensions are given in millimeters. Tightening torque for the cable lug connection depends on the bolt size and type. See the technical data. Side Front...

  • Page 175: Tightening Torques

    Technical data 175 Tightening torques Unless a tightening torque is specified in the text, the following torques can be used. Electrical connections ￭ Size Torque Strength class 0.5 N·m (4.4 lbf·in) 4.6...8.8 1 N·m (9 lbf·in) 4.6...8.8 4 N·m (35 lbf·in) 9 N·m (6.6 lbf·ft) 22 N·m (16 lbf·ft) 42 N·m (31 lbf·ft)

  • Page 176: Electrical Power Network Specification

    50/60 Hz, variation ± 5% of nominal frequency Imbalance Max. ± 3% of nominal phase-to-phase input voltage Short-circuit withstand Supply units with the ABB-defined main switch-disconnector and fuses: strength (IEC/EN 61439- • Rated peak withstand current I = 105 kA •...

  • Page 177: Energy Efficiency Data (Ecodesign)

    Technical data 177 Energy efficiency data (ecodesign) Energy efficiency data is not provided for the drive/unit. Multidrives and multidrive modules are not in the scope of the EU ecodesign requirements (Regulation EU/2019/1781) or the UK ecodesign requirements (Regulation SI 2021 No. 745). Typical power cable sizes The tables below give the current carrying capacity ( I ) and typical size for copper...

  • Page 178: Protection Classes

    178 Technical data Conductor cross-sec- PVC insulation XLPE insulation Typical dimensions of alumin- tion (aluminum) um cable Conductor temperat- Conductor temperat- ure 70° ure 90° AWG / Time Time Size ø [mm] Lmax Lmax kcmil const. (s) const. (s) 2042 1881 3 ×...

  • Page 179: Ambient Conditions

    Technical data 179 Ambient conditions Environmental limits for the drive are given below. The drive is to be used in a heated, indoor, controlled environment. Operation Storage Transportation installed for stationary in the protective pack- in the protective pack- Installation site altitude 0…4000 m (0…13123 ft)* Output derated above 1000 m (3281 ft).

  • Page 180: Colors

    180 Technical data Colors RAL Classic 7035, RAL Classic 9017. Materials Drive ￭ Refer to Recycling instructions and environmental information for ACS880 cabinet-installed drives and multidrive modules (3AXD50000153909 [English]). Packaging of drive ￭ • Plywood • Wood • PET (strapping) •...

  • Page 181: Applicable Standards

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of...

  • Page 183: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/contact-centers.
  • Page 184 3AUA0000130644E © Copyright 2024 ABB. All rights reserved. Specifications subject to change without notice.

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