ABB AO2040-Fidas24 Ex Operating	 Instruction
ABB AO2040-Fidas24 Ex Operating	 Instruction

ABB AO2040-Fidas24 Ex Operating Instruction

Continuous gas analyzers
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A BB MEA SU RE ME NT & A NA L YT I C S | O PE R A TI N G I NS T RU C T I O N | OI / A O 2 0 0 0 - FI D A S 24 -E X - EN R E V . D
AO2040-Fidas24 Ex
Continuous gas analyzers
Introduction
AO2040-Fidas24 Ex
The AO2040-Fidas24 Ex makes an impression
with its compact design and has been specially
developed for potentially explosive atmospheres.
All relevant explosion protection measures are
installed at the factory and certified.
The IP 65 housing with a robust design, combined
with a Ex-p pressurized enclosure, meets the
requirements for use in potentially explosive
atmospheres of Zone 1, Zone 2, as well as Zone 21
and Zone 22 in accordance with European ATEX
regulations and international IECEx regulations
and the North American CSA regulations.
Ex-p protection is based on a continuous purge.
Due to the already very high protection level of
the Fidas24 analyzer module, the use of simple
instrument air as the purge medium is sufficient.
There is no need to use expensive nitrogen in
addition to the instrument air, which is required
anyway.
Flame ionization analyzer for use in
potentially explosive atmospheres
Measurement made easy
Additional Information
Additional documentation on AO2040-Fidas24 Ex is
available for download free of charge at
www.abb.com/analytical.
Alternatively simply scan this code:

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Summary of Contents for ABB AO2040-Fidas24 Ex

  • Page 1 Measurement made easy — Introduction Additional Information AO2040-Fidas24 Ex The AO2040-Fidas24 Ex makes an impression Additional documentation on AO2040-Fidas24 Ex is with its compact design and has been specially available for download free of charge at developed for potentially explosive atmospheres.
  • Page 2: Table Of Contents

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Table of contents Electrical connections ..........41 Safety ................4 Safety instructions ............. 41 General information and instructions ....... 4 Cable glands ................42 Warnings ................4 Terminal assignment ............44 Warranty provisions............. 4 Connecting the Signal Lines ..........
  • Page 3 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 14 Maintenance ............144 Safety instructions ............144 Maintenance plan ..............145 Fidas24 – Standby/Restart ..........146 Calibration Reset .............. 147 Basic Calibration ...............148 Checking gas path leak tightness ........148 Check the integrity of combustion gas path ....148 Functional testing of the purging and monitoring unit 150 Functional testing of the instrument air monitoring ..
  • Page 4: Safety

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 1 Safety Warnings General information and instructions The warnings in these instructions are structured as follows: These instructions are an important part of the product and must be retained for future reference.
  • Page 5: Intended Use

    Ambient air with standard oxygen content, typically 21% vol.% instruction. If the atmospheric conditions are not complied with, the The gas analyzer AO2040-Fidas24 Ex must not be used for the operator is obliged to guarantee the safe operation of our measurement of mixtures that could ignite during operation.
  • Page 6: Safety Instructions

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 1 Safety Safety instructions Protective lead connection Requirements for safe operation The protective lead (ground) should be attached to the In order to operate in a safe and efficient manner the device protective lead connector before any other connection is made.
  • Page 7: Cyber Security Disclaimer

    Access authorizations ABB and its affiliates are not liable for damages and/or losses Access to the calibration and to the menus used to change the related to such security breaches, any unauthorized access,...
  • Page 8: Use In Potentially Explosive Atmospheres

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 2 Use in potentially explosive atmospheres Ex marking and versions The different versions and the corresponding Ex markings are listed below. Standards and directives All models comply with the regulations of the European Directive...
  • Page 9 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D ATEX / IECEx versions Design Product code Type examination certificate / Ex Further requirements marking ATEX Category “3G”, 24041- XXX2XXXXXXXX or — Equipment protection level “Gc” XXX3XXXXXXXX BVS 20 ATEX E 049 X...
  • Page 10 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 2 Use in potentially explosive atmospheres … Ex marking and versions CSA versions Design Product code Type examination certificate / Further requirements Ex marking CSA US/CA Class I, Zone 1 24041-XXX6XXXXXXXX —...
  • Page 11: Special Conditions

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Special conditions Use with equipment protection level (EPL) Gc / Dc Use with equipment protection level (EPL) Gb / Db When using with EPL Gc / Dc, observe the following When using with EPL Gb / Db, observe the following...
  • Page 12: Installation Of The Gas Analyzer And The Gas Connections

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 2 Use in potentially explosive atmospheres Installation of the gas analyzer and the gas connections The operator must observe the conditions listed in this chapter Combustion gas and combustion air when installing and operating the gas analyzer in hazardous •...
  • Page 13 If the free volumes of the connected lines should nevertheless up-scale 3 liter (with an internal pipe diameter of 8 mm, this corresponds to a line length of 60 m), you should consult ABB Service regarding the adjustment of the pre-purge volume and...
  • Page 14 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 2 Use in potentially explosive atmospheres … Installation of the gas analyzer and the gas connections Installation Connecting the combustion gas and the combustion air The following requirements and conditions must be adhered to supply when installing the gas analyzer and the gas lines.
  • Page 15 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Connecting the sample gas line Electrical connections • No sample gas line with temperatures exceeding 130 °C may The following requirements and conditions must be observed be connected to the sample gas input of the analyzer.
  • Page 16 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 2 Use in potentially explosive atmospheres … Installation of the gas analyzer and the gas connections Commissioning Maintenance The following requirements and conditions must be observed The following requirements and conditions must be observed when commissioning the gas analyzer.
  • Page 17: Design And Function

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 3 Design and function A Sample gas inlet C Purging gas inlet B Exhaust outlet D Purging gas outlet 1 AO2040 system housing with analyzer module Fidas24 Ex 5 Connection box...
  • Page 18 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 3 Design and function Options Safety features Note Purging and monitoring unit The optional key switch and interface relay must be approved for The purging and monitoring unit guarantees continual purging use in the corresponding explosion protection zone.
  • Page 19: Product Identification

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 4 Product identification Name plate Note The name plates displayed are examples. The device identification plates affixed to the device can differ from this representation. The gas analyzer has several name plates: •...
  • Page 20: Plates And Symbols

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 4 Product identification Plates and symbols Warning sign regarding protection against explosions Note The warning sign for protection against explosions is located on • All pictograms, signs and labels attached to the device must the side wall of the system housing.
  • Page 21: Scope Of Delivery

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Scope of delivery • Gas analyzer model AO2040-Fidas24 Ex (wall-mounted housing) • Screwed fittings with tubing connectors for the connection of flexible tubes • Counter plug (socket housing) for the electrical connection...
  • Page 22: Optional Accessories

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 5 Transport and storage … 4 Product identification … Scope of delivery Safety instructions Analyzer data sheet CAUTION The design of the gas analyzer that has been supplied is Injury hazard due to heavy weight documented in detail in the analyzer data sheet.
  • Page 23: Packaging

    (PTFE or stainless steel tube with inner- / outer All devices delivered to ABB must be free from any hazardous diameter 4 / 6 mm) set to a maximum of 130 °C. materials (acids, alkalis, solvents, etc.).
  • Page 24: Requirements For The Installation Site

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 6 Preparation for Installation Requirements for the installation site … Material required for installation Installation location Signal Lines Select conductive material which is appropriate for the length of DANGER the lines and the predictable current load.
  • Page 25: Fidas24

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Fidas24 Sample gas Adequate air circulation Flammable sample gases Provide for adequate natural air circulation around the gas DANGER analyzer. Avoid heat build-up. The complete surface of the system housing is used to dissipate Explosion hazard the heat losses.
  • Page 26 ABB recommends the use of a pneumatic shut-off valve that is actuated by the instrument air. This shut-off valve can be supplied by ABB.
  • Page 27: Instrument Air And Purging Gas Supply

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Instrument air and purging gas supply In the case of AO2040-Fidas24 Ex a differentiation is made Test gases between instrument air and purging gas: DANGER • Instrument air: Explosion hazard The instrument air is used as propulsion air for the air jet Explosion hazard when using air as the zero point gas.
  • Page 28: Pressurized Encapsulation Ex-P

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 6 Preparation for Installation Pressurized encapsulation Ex-p Purging and monitoring unit FS870S The purging and monitoring unit ensures continual purging of Note regarding the purging air supply the analyzer housing, in order to dilute potential leaks within the Long supply lines with small diameters can result in incorrect housing.
  • Page 29: Power Supply

    ‘Ext. Alarm’ input of the purging and electronics with DC energy. monitoring unit FS870S. Power supply (entire device) The key switch can be optionally ordered from ABB, for ordering Input voltage 110 to 230 V AC, ±10 % information, see .
  • Page 30: Installation

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 7 Installation Safety instructions DANGER Risk of explosion during installation and commissioning of the device There is no explosion protection during the installation and commissioning of the device or its components.
  • Page 31: Dimensions

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Dimensions Model AO2040-Fidas24 Ex Dimensions in mm (in) A Free space for unobstructed discharge of the purge gas 1 Purging and monitoring unit FS870S B Purge gas outlet 2 System housing AO2040-Fidas24 Ex...
  • Page 32: Mounting

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 7 Installation Mounting Installation Material Gas Analyzer Installation Wall-mount housing CAUTION • 4 screws M8 or M10 Injury hazard due to heavy weight • Fastening materials suitable for the respective mounting The gas analyzer weighs approx.
  • Page 33: Gas Connections

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Gas connections Position and design of the gas connections 1 Connection box 3 Sample gas valve 2 Purging gas valve Figure 8: Position of the gas connections AO2040-Fidas24 Ex Pos. Connection...
  • Page 34 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 7 Installation … Gas connections Connection diagram for the operational gases Connection diagram for the sample and test gases DANGER Explosion hazard Explosion hazard when using air as the zero point gas.
  • Page 35 The solenoid valves used must be approved for the corresponding explosion protection zone. Suited solenoid valves can be obtained from ABB, see Optional accessories on page 22. Note The power supply for the solenoid valves used must be provided by the operator outside the analyzer.
  • Page 36: Connecting The Gas Lines

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 7 Installation Connecting the gas lines Gaskets DANGER • Do not use sealing compound to seal the fittings! Risk of explosion and fire – Components of the sealing compound could falsify the Explosion and fire risk, due to leaks in the internal gas paths measurement results.
  • Page 37 Connect the purging air supply The instrument air is used as propulsion air for the air jet Depending on the quality, for AO2040-Fidas24 Ex the supply of injector of the analyzer module, and as purging gas for the instrument gas and purging gas can be provided in two different...
  • Page 38 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 7 Installation … Connecting the gas lines Connecting the exhaust air line Connect the combustion gas supply Observe the following points when connecting the exhaust air Clean combustion gas line.
  • Page 39 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Connecting the sample gas line Maximum length of the sample gas line CAUTION Sample gas line Maximum length Risk of burns Heated sample gas line Maximum 60 m, with a 4 mm inside diameter...
  • Page 40 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 7 Installation … Connecting the gas lines Connection of the sample gas line to the unheated sample gas connection 1 Sample gas line (heated or unheated, PTFE or stainless steel tubing with...
  • Page 41: Electrical Connections

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 8 Electrical connections Safety instructions DANGER Explosion hazard There is a risk of explosion if the device is opened in a potentially explosive atmosphere. Please take note of the following information before opening the device: •...
  • Page 42: Cable Glands

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 8 Electrical connections Cable glands Connection box on the system housing Design for Equipment Protection Level (EPL) Gb/Gc Design for Equipment Protection Level (EPL) Db/Dc (dust explosion protection) 1 Cable gland M20×1.5 3 Cable gland M25×1.5 with dual entry in reduction nozzle M32/M25...
  • Page 43 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Sample gas inlet valve Purging and monitoring unit 1 Cable gland M16, blue 4 Cable gland M16, gray (intrinsically safe circuits) (power supply input) 1 Cable gland M20×1.5 2 Cable gland M16, gray...
  • Page 44: Terminal Assignment

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 8 Electrical connections Terminal assignment PROFIBUS®-Module Electronics module Image 17: PROFIBUS® module RS485 interface Version: 9-pin sub-D female connector Signal Description — not assigned 24 V output voltage, ground RxD/TxD-P...
  • Page 45: Modbus®-Module

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Modbus®-Module Note The PROFIBUS® protocol is an unsecured protocol (in terms of IT and cyber security), as such the intended application should be assessed to ensure that this protocol is suitable before implementation.
  • Page 46: Analog Output Modules

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 8 Electrical connections … Terminal assignment Analog output modules Analog input modules Figure 19: 2-way analog output module Figure 21: Analog input module Figure 20: 4-way analog output module Signal...
  • Page 47: Digital I/O Module

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Digital I/O module Digital inputs DI1 to DI4 Optocouplers with internal 24 V DC power supply. Control system alternatively available with potential-free contacts, with external voltage 12 to 24 V DC or with PNP or NPN open-collector driver.
  • Page 48 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 8 Electrical connections … Terminal assignment Terminal assignment for the standard function block applications Status signals, externally controlled calibration: Individual status signal: Sum status signals: Failure Overall status Function Check...
  • Page 49 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Analog outputs Standard terminal connections Analog outputs are available on the 2-channel analog output Principles module or the 4-channel analog output module, refer to Analog The terminal connections are assigned as follows: output modules on page 46.
  • Page 50 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 8 Electrical connections … Terminal assignment Standard Application Measuring Range Control Measuring range control can be implemented for all sample components with more than one measuring range. Each digital-I/O module contains: •...
  • Page 51: Relay Output Connections

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Purging and monitoring unit FS870S 1 Purging and monitoring unit FS870S 4 Magnetic valve for the purging gas 2 Pressure switch for monitoring of the instrument air 5 Fuse for purging gas solenoid valve...
  • Page 52: Connecting The Signal Lines

    1. Only for the system housing with a connection box: Feed the cables without connectors through the cable glands The key switch can be optionally ordered from ABB, for ordering and strip the cable insulation over a length of approx. 20 cm.
  • Page 53: Connecting The Interface Relay

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Connecting the interface relay Electrical connection Two 24 V DC outputs (X8, X9), for the control of the external interface relays, are located on the mains connection board, in the connection box of the gas analyzer.
  • Page 54: Potential Equalization

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 8 Electrical connections Connecting the power supply Potential equalization Protective lead connection The electronic module and the analyzer modules each have a The protective lead (ground) should be attached to the...
  • Page 55: Commissioning

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 9 Commissioning Safety instructions Connecting power supply lines DANGER 1. Ensure that the power supply feeder has an adequately Explosion hazard dimensioned protective device (circuit-breaker) Required There is a risk of explosion if the device is opened in a fuse: C 6 A.
  • Page 56: Installation Check

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 9 Commissioning Installation Check NOTICE Potential adverse effect on the IP rating Yellow sealing plugs (transport protection) are applied to the gas connections on the analyzer and housing to secure them during transport.
  • Page 57: Information Regarding The Type Of Ignition Protection "Pressurized Encapsulation - Ex P

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Information regarding the type of ignition protection “pressurized encapsulation – Ex p” Initial purging upon commissioning PIN codes and purging parameters The initial purging of the housing ensures that there is no...
  • Page 58: Commissioning Of Pressurized Encapsulation

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 9 Commissioning Commissioning of pressurized Purging the sample gas path encapsulation Before the gas analyzer is commissioned the sample gas line must be purged, from the sampling point to the gas analyzer.
  • Page 59: Gas Analyzer Start-Up

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Gas analyzer start-up Note 5. During the heating phase, the following status messages are The power supply for the gas analyzer is switched on displayed: automatically once the pressurized encapsulation has been commissioned.
  • Page 60 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 9 Commissioning … Gas analyzer start-up 9. Combustion air: On initial commissioning of the gas analyzers, it may occur that, Use the external pressure regulator to set the control depending on the position of the combustion gas line, there is variable for “air”...
  • Page 61: Warming-Up Phase

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Warming-up phase Check sample gas flow rate The sample gas is supplied to the gas analyzer in depressurized The duration of the warm-up phase of the Fidas24 Ex is usually state with an excess.
  • Page 62: Operation

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 10 Operation General Specifics for manual calibration The AO2000 series gas analyzers have several user interfaces: • The local operation user interface is the display and Manual calibration runs at level 0, thus no password is needed.
  • Page 63: Lcd-Indicator

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D LCD-indicator LCD display The backlit graphics has a 320 x 240-pixel resolution. The screen is divided into three panels: • Menu line • Information field • Softkey line The menu line The menu line appears at the upper edge of the screen.
  • Page 64 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 10 Operation … LCD-indicator In addition, the user can configure display elements that allow Display of status messages The softkey line also displays messages from the gas analyzer. Enter values, see Value Input on page 107.
  • Page 65: Numeric Keypad

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Numeric keypad Softkeys The numeric keypad is located to the right of the screen, under The six buttons under the screen and the softkey line at the the status LED’s. lower edge of the screen are known as softkeys.
  • Page 66: Entering Text

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 10 Operation … LCD-indicator The Softkeys in Menu Mode Entering text In menu mode, a series of softkeys appears on the softkey line, When text, such as sample components or user names, needs to...
  • Page 67 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Softkeys in Edit Mode The softkeys in the edit mode have the following functions: Button Description The two arrow keys allow the operator to move the cursor left and right in the entry line.
  • Page 68: Selecting And Changing Parameters

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 10 Operation Selecting and changing parameters Value Input • The LCD display will now display an entry field to change the Numeric and alphanumeric parameter values can be entered parameter value.
  • Page 69 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Key Entry • The LCD display now shows the softkeys for selecting the Using the key entry, preset parameter values can be selected parameters or for changing the parameter value. directly using the softkeys.
  • Page 70: Password Protection

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 10 Operation Password protection Factory setting Password protection consists of three elements: • Password level, User Group Access to password level Password • User group and Every user None •...
  • Page 71: Change Password

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Duration of the change privilege The change privilege therefore refers to the limited authorization to make changes to the menu items. By contrast, the access right designates the principle authorization defined per configuration to make changes to the menu items at certain password levels.
  • Page 72: Menu Structure

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 10 Operation Menu structure For reasons of clarity, only the suitable parameters and functions are presented; the menu links onward at most menu items, e.g. to the various sample components or to the selection and settings of values.
  • Page 73: Configuration

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 11 Configuration M e s sk o m p o n e n t e n - s p e z i f i s ch e Fu n k ti o n e n...
  • Page 74 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Sample component functions Change number of decimal places Add measuring range Menu Path Menu Path ‘MENU / Configure / Component specific / Measurement ‘MENU / Configure / Component specific / Measurement range( / select component) / ...’...
  • Page 75 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Delete measuring range Automatic measuring range switching Menu Path Menu Path ‘MENU / Configure / Component specific / Measurement ‘MENU / Configure / Component specific / Autorange / range( / select component) / ...’...
  • Page 76: Standard Configuration

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Sample component functions Status Limit Value Monitor Parameterization Automatic measuring range switching can be activated or Menu Path deactivated. ‘MENU / Configure / Component specific / Limit values / Limit monitor / ...’...
  • Page 77: Filter Parameterization

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Filter parameterization Menu Path Active component selection „MENU / Configure / Component specific / Filter / select Menu Path component / ...’ ‘MENU / Configure / Component specific / Active component’...
  • Page 78 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Filter parameterization Configuring a Component Menu Path Softkeys ‘MENU / Configure / Component specific / Active The following softkeys are displayed in the menu depending on component’...
  • Page 79 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Component Selection List Adding a Component If not all four positions of the component selection list are assigned, a new system or user component can be added. Menu Path ‘MENU / Configure / Component specific / Active component’...
  • Page 80 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Filter parameterization Adding a System Component Adding a User Component 1. Select a (factory-configured) system component in the 1. Select the ‘Free’ entry in the component selection list and component selection list and confirm by selecting ENTER .
  • Page 81 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Changing a Component The (maximum four) components, which are displayed in the 3. Press the CHANGE COMP softkey. Enter password (level 3) if component list (see component list on page 78) can be changed.
  • Page 82 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Filter parameterization Replacing a component 1. Press the COMP. CONFIG softkey. 6. Confirm the overwrite of the components by selecting ENTER • The ‘CONFIG.: COMPONENT’ with the component list will and save the components by selecting COMMIT .
  • Page 83: Deleting A Component

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Deleting a component A (system or user) component can be deleted from the 4. Press the DELETE COMP softkey again. Enter password component list (see component list on page 78). (level 3) if needed.
  • Page 84 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Filter parameterization Changing the Unit of a Component The physical unit used for the measured value display of a Changing the Unit component, e.g. ppm or mg/m , can be changed directly in the 1.
  • Page 85: Function Blocks

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Function Blocks Concept of function blocks Changing module name What are function blocks? Menu Path Function blocks are small units of the processing software. ‘MENU / Configure / Component specific / Module text’...
  • Page 86 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Function Blocks Parameterization of function blocks Standard configuration (applications) The functionality of a function block is determined, in addition A variety of applications are configured at the factory. These so-...
  • Page 87 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Example: Measuring range switchover/feedback The measuring range switchover/feedback application consists of the following links configured at the factory: Linking of a Measuring range switching function block • with several Digital input function blocks and a Component measuring range function block.
  • Page 88 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Function Blocks ‘Function blocks’ submenu...
  • Page 89: System Functions

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D System functions Setting the time zone, date and time Selecting user interface language Menu path Menu path ‘MENU / Configure / System / Date/Time’ ‘MENU / Configure / System / Language’...
  • Page 90 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … System functions Change password Block operation Menu Path NOTICE ‘MENU / Configure / System / Change password’ Damage to the configuration of the gas analyzer. After entering the password for password level 3, you can...
  • Page 91 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Setting System Modules The serial number contains the following information (example): Menu Path 01400000012301 ‘MENU / Configure / System / Setup system modules’ The first 3 digits refer to the module type:...
  • Page 92 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … System functions Add System Module Replacing the System Module Note Uninstallation and reinstallation of the same system module As long as no system module is configured in the gas analyzer at If an existing system module has been uninstalled and (e.g.after...
  • Page 93 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Delete System Module Replace an existing system module (analyzer module or I/O Sequence when removing system modules device) with another system module When removing system modules from the gas analyzer, the 1.
  • Page 94 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … System functions Save Configuration Configure Status Signals Menu Path Menu Path ‘MENU / Configure / System / Save configuration’ ‘MENU / Configure / System / Status signals’...
  • Page 95: Digital Communication

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Digital communication Configure the Ethernet connection Adresses Menu Path ‘MENU / Configure / System / Network / TCP/IP Network’ The IP address, IP address screen and IP gateway address need to be queried from the system administrator.
  • Page 96 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Digital communication Release of communication via port 8001/tcp In AO2040-Fidas24 Ex, a proprietary protocol has been 3. Select the ‘Unsecure Protocol’ menu item and set the implemented on port 8001 for communication with remote parameter to ‘Allowed’.
  • Page 97 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Configure Modbus Connection Release of communication via Modbus® TCP/IP In the AO2040-Fidas24 Ex, communication via Modbus® TCP/IP Note is blocked on all Ethernet interfaces (X8 / X9) by default. The Modbus® protocol is an unsecured protocol (in terms of IT...
  • Page 98 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Digital communication 3. Select the ‘Modbus TCP access’ menu item and set the parameter to ‘Allowed’. 4. Confirm the information field by selecting ‘BACK’. 5. Communication via the Modbus® TCP/IP protocol has now...
  • Page 99 Fidas24 Ex function block may differ from this. Profibus meas. value range: Physical The Profibus-AI value is the physical measured value for AO2040-Fidas24 Ex. VDI 4201 The physical measured values of the AO2000 are scaled to the –10000…0…+10000 range. Here, 0 is equal to physical 0 and 10000 equal to the final value of the display range (according to CDI 4201).
  • Page 100 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … Digital communication Configuring Bus I/Os Parameters Menu Path ‘MENU / Configure / System / Network / Bus IO’ Parameter Function Read Write Example Bus AI Bus analog inputs...
  • Page 101: Lcd Display

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D LCD display Display Features Changing Analog Output Current Range In measurement mode, the LCD display of the gas analyzer is Menu Path freely configurable. A standard layout is configured on each ‘MENU / Configure / Function blocks / Outputs / Analog...
  • Page 102 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … LCD display Display Element Positioning on the Screen The following table shows the standard system page layout in a The display elements can be represented in two sizes.
  • Page 103: Display Overview

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Display Overview Page overview Explanations Parameter The screen overview contains the following information for each The page overview contains the following information: display element: Page number and status ‘On’ or ‘Off’...
  • Page 104: Parameter Overview

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … LCD display Parameter Overview Parameter The display parameters have the following functions: Parameter Description Name The name of the display element set by the system cannot be changed.
  • Page 105 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D User Page Configuration Moving a Display Element from One Page to Another Perform the following steps to configure a user page: Display elements can be moved between the pages. Peform the 1.
  • Page 106 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … LCD display Moving a Display Element within a Page Configuring the bargraph or dot display Display elements can be moved within a page. Perform the following steps to move a display element: 1.
  • Page 107 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Value Input 7. Select the ‘Position’ parameter. • The nine possible positions are graphically represented; free positions are identified by the position number. 8. Select the position with the corresponding number key.
  • Page 108 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … LCD display Configuring Value Input 1. Select the ‘Display’ menu item. 11. Select the function block created in Step 8, enter the name 2. Start configuration of the new display element with the and unit, and link the function block to an application via its ‘NEW’...
  • Page 109 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 1 5 5 Key Entry Parameters For the display element Key input, the following parameters should be configured: • The number of buttons (1 to 6) – the buttons are assigned to the softkeys, •...
  • Page 110 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 11 Configuration … LCD display 8. Select the ‘Keys’ display type. • This creates a ‘Constant’ function block, the system- issued name of which – 'Value page-position' is displayed in the ‘Source’ parameter.
  • Page 111: Calibration

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 12 Calibration Principles Calibration control Manual Calibration In regards to calibration of the analyzer modules, depending on Definition the gas analyzer version and equipment, there are three Manual adjustment means that zero and end point are calibrated...
  • Page 112 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 12 Calibration … Principles Automatic calibration Manual Start Definition The automatic calibration can be manually started from the Automatic calibration means that the calibration of the zero display- and control unit.
  • Page 113 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Automatic Calibration Start, Block and Cancel Message Display During automatic calibration an ‘Autocal running’ message Start Block Cancel blinks in the softkey line. Controlled by interval: If ‘Activation’ parameter If ‘Activation’ parameter...
  • Page 114 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 12 Calibration … Principles Externally controlled calibration Calibration methods Calibration method Definition One or more (gas) components, each with one or more Externally controlled calibration means that the adjustment of...
  • Page 115 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Substitute gas calibration If the sample gases for the calibration are not available, e.g. because they cannot be filled in sample gas bottles or because their components are not compatible with one another, a analyzer module can be set at the factory for calibration with a substitute gas in accordance with the order.
  • Page 116 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 12 Calibration … Principles Overview The following table presents the calibration methods at a glance. Quantity Calibration method To be configured ... This will be calibrated ... The calibration has the effect ...
  • Page 117: Gas Analyzer Configuration - Calibration Data

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Gas analyzer configuration – calibration data ‘Calibration data’ submenu Figure 36: ‘Calibration data’ submenu...
  • Page 118 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 12 Calibration … Gas analyzer configuration – calibration data Calibration data for manual calibration Calibration data for automatic calibration Menu Path Menu Path ‘MENU / Configure / Calibration Data / Manual Calibration / ‘MENU / Configure / Calibration Data / Automatic...
  • Page 119 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Components for calibration Single zero-point calibration The sample components to be calibrated during zero point and Settings should be made whether zero calibration will always or end point calibration need to be selected.
  • Page 120: Calibration Data For Externally Controlled Calibration

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 12 Calibration Calibration Data for Externally Controlled … Gas analyzer configuration – calibration Calibration data Menu Path Validation ‘MENU / Configure / Calibration Data / Ext. controlled Validation Procedure cal. / ...’...
  • Page 121: Fidas24 - Notes For Calibration

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Fidas24 – Notes for calibration Sample components and measurement ranges Output Current Response The Fidas24 analyzer module has always at least 1 sample Menu Path component with 1 measuring range. ‘MENU / Configure / Calibration Data / Output current response / ...’...
  • Page 122 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 12 Calibration … Fidas24 – Notes for calibration Setting the calibration method Test gases You can find additional information at Calibration methods on Test Gases for Zero Calibration page 114.
  • Page 123 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Fidas24 – Substitute gas calibration Fidas24 – Response factors and other relevant variables Response factors Example Definition Substitute gas calibration in the Fidas24 is described using the ‘Acetone measurement in room air’ example.
  • Page 124 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 12 Calibration … Fidas24 – Notes for calibration Response factors for additional sample components Fidas24 – Conversion of concentration data If a measuring component is added with a response factor which...
  • Page 125: Calibrate The Gas Analyzer

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Calibrate the gas analyzer Gas Analyzer Manual Calibration Note Example 2 Calibration should only be carried out after the warm-up phase. If a test gas other than propane is used, its response factor (see Response factors on page 123) must be considered.
  • Page 126 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 12 Calibration … Calibrate the gas analyzer Span Calibration: Manually starting the automatic calibration 8. Select ‘end point gas’. Note 9. Turn on the span gas. Calibration should only be carried out after the warm-up phase.
  • Page 127: Diagnosis / Troubleshooting

    ABB service team. This helps to shorten response times in the event of a fault, thereby increasing the availability of your gas analyzers. The Dynamic QR Code is compatible with the ABB website My Measurement Assistant: my-measurement-assistant.abb.com...
  • Page 128: Process Status

    Recommended QR code scanner apps If a measured value is above or below a limit value, this status is To be able to use the full service, ABB recommends using the output as a binary signal at one of the digital outputs.
  • Page 129: Instrument Status

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Instrument status Status messages Status messages are shown in the LCD display Where are status messages generated? The following components and modules generate status As soon as a status message is received, the message indicator...
  • Page 130 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 13 Diagnosis / Troubleshooting … Instrument status Status Signals Individual Status by Analyzer Module or Sample Component Overall or Individual Status In principle, the individual status signals apply to the entire gas The status signal is factory-configured to output as an overall or analyzer (system status).
  • Page 131: Status Message Categories

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Status Message Categories Status messages requiring acknowledgment There are three categories of status messages: • Status messages not requiring acknowledgment The instrument operates normally after the status has been • Status messages requiring acknowledgment cleared;...
  • Page 132 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 13 Diagnosis / Troubleshooting … Status Message Categories Overview The following table shows the chronological sequence of the three categories of status messages, and the marking of the status messages in the overview of status messages (q, Q and I).
  • Page 133: Possible Status Messages

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Possible status messages Legend for the "status messages" table Status Signals The status message number appears in the menu line display Text Full text of the status message is shown in the detailed display x = Status message sets the overall status x = Status message sets the "Error"...
  • Page 134 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 13 Diagnosis / Troubleshooting … Possible status messages Text Reaction/Comment System controller (continuation) The profibus module is installed on a wrong slot! see message text The profibus interface is therefore not functional.
  • Page 135 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Text Reaction/Comment System bus (continuation) The analyzer module could not be found. Check plug connection and wiring. The connection to the analyzer module was lost. Check plug connection and wiring. The EEPROM data of the analyzer are faulty.
  • Page 136 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 13 Diagnosis / Troubleshooting … Possible status messages Text Reaction/Comment Analyzer module (continuation) The pressure regulator works erroneously. see status message of the relevant pressure detector Auxiliary detector No new measured values from the Notify Service.
  • Page 137 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Text Reaction/Comment I/O devices Loss of auxiliary current in the I/O card. The I/O card is faulty. Replace card. An I/IO type that is not yet available is Correct configuration with test and calibration software.
  • Page 138 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 13 Diagnosis / Troubleshooting … Possible status messages Text Reaction/Comment Calibration System bus communication disrupted. Required functionality is not available in the Check software version of the analyzer module and carry out update, if applicable.
  • Page 139 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Text Reaction/Comment Calibration (continuation) Automatic calibration could not be started, as for information the calibration was manual. The calibration was canceled, as no raw measured values can be entered. The calibration was canceled, as the pushbutton did not detect adjustment gas.
  • Page 140: Troubleshooting

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 13 Diagnosis / Troubleshooting Troubleshooting Note Temperature Problem For the Fidas24 analyzer, the instructions under Fidas24 – Gas analyzer still in warm-up phase Troubleshooting on page 141 must be observed.
  • Page 141: Fidas24 - Troubleshooting

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Fidas24 – Troubleshooting Pressure regulator fault Flow Error Unstable pressure values Sample gas inlet nozzle or sample gas filter clogged • Set the external pressure of the operating gases so that •...
  • Page 142 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 13 Diagnosis / Troubleshooting … Fidas24 – Troubleshooting In case of instrument air supply failure Flame does not ignite In case of a failure of the instrument air supply, the pressure Air in the combustion gas line switch (P= <...
  • Page 143: Notify Service

    For more information visit: disposal or must observe the following regulations for shipping www.abb.com/measurement purposes: All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.). Before you notify Service … Before contacting the service department regarding a...
  • Page 144: Maintenance

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 14 Maintenance Safety instructions Use in potentially explosive Atmospheres DANGER The inspection and maintenance of the explosion-protected Explosion hazard version of the gas analyzer requires special knowledge. There is a risk of explosion if the device is opened in a •...
  • Page 145: Maintenance Plan

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Maintenance plan The maintenance work described must be carried out at the specified maintenance intervals, pursuant to the maintenance schedule. Gas analyzer Module, Assembly Maintenance activity / location Maintenance interval Additional Information Gas analyzer Check sample gas flow rate.
  • Page 146: Maintenance

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 14 Maintenance Fidas24 – Standby/Restart Definition of statuses Menu Path Standby mode means: ‘MENU / Maintenance/Test / Analyzer spec. adjustm. / Heater on, combustion gas valve closed, combustion air valve Standby/Restart FID’...
  • Page 147: Calibration Reset

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Calibration Reset Fidas24 in fail-safe status What does the calibration reset do? If a fatal error occurs in the analyzer module, the analyzer module A calibration reset returns the analyzer module's calibration to will be set to the fail-safe state;...
  • Page 148: Basic Calibration

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 14 Maintenance Checking gas path leak tightness Basic Calibration Checking the sample gas path under negative pressure: What does the basic calibration do? 1. Connect zero gas at the sample gas inlet.
  • Page 149 AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Combustion gas supply from a cylinder Combustion gas supply from a central unit 1. Switch off the gas analyzer power supply. Ensure that the 1. Switch off the gas analyzer power supply. Ensure that the shut-off valve in the combustion gas supply line is open.
  • Page 150: Functional Testing Of The Purging And Monitoring Unit

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 14 Maintenance Functional testing of the purging and … Check the integrity of combustion gas monitoring unit path DANGER Combustion gas path in the gas analyzer DANGER Explosion hazard An explosion hazard exists when performing the function test Explosion hazard in a potentially explosive atmosphere.
  • Page 151: Functional Testing Of The Instrument Air Monitoring

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Functional testing of the instrument air monitoring Perform the functional testing of the instrument air monitoring according to the following instructions: 1. During operation, reduce the instrument air supply pressure to below the minimum supply pressure of 43.5 psi (3 bar).
  • Page 152: Fidas24 - Replacement Of The Sample Gas Filter

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 14 Maintenance Fidas24 – Replacement of the sample gas filter 1 Fixing screws sample gas connection block 5 Filter housing 2 Sample gas connection block 6 O-rings 3 Swagelock® screw connection sample gas inlet valve...
  • Page 153: Cleaning The Fidas24 Air Jet Injector

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Cleaning the Fidas24 air jet injector When does a housing purge become necessary? It is necessary to clean the air jet injector when the sample gas CAUTION outlet pressure is too high, i.e. when the negative pressure can...
  • Page 154: Replacing The Battery

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D … 14 Maintenance Replacing the battery The system controller board has a backup battery to retain the DANGER date and time settings in the case of a power cut. Risk of explosion!
  • Page 155: Decommissioning

    5. Mark the box as "Fragile Goods". Note Decommissioning the gas analyzer If the device is returned to ABB Service (e.g. for repair), the following points must be observed: In the case of a temporary shutdown: • It is essential that the gases that were introduced into 1.
  • Page 156: Recycling And Disposal

    17 Specification Note Note Products that are marked with the adjacent symbol The device data sheet is available in the ABB download area at may not be disposed of as unsorted municipal waste www.abb.com/analytical. (domestic waste). They should be disposed of through separate Note regarding the analyzers performance collection of electric and electronic devices.
  • Page 157: Influences

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D Influences Oxygen dependence ≤ 2 % of measured value for 0 to 21 vol. % O ≤ 0.3 mg org. C/m , the larger value applies in each case Temperature effect •...
  • Page 158: Additional Documents

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 18 Additional documents Note All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/analytical Trademarks Modbus is a registered trademark of Schneider Automation Inc. PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS &...
  • Page 159: Appendix

    AO2040-Fidas24 Ex CONTINUOUS GAS ANALYZERS | OI/AO2000-FIDAS24-EX-EN REV. D 19 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
  • Page 160 We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. © ABB 2024...

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