Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Proton Manuals
  4. Measuring Instruments
  5. DG2100
  6. Instruction manual

Proton DG2100 Instruction Manual

Dual axis laser scanning diameter gauge
Hide thumbs

Advertisement

Quick Links

Download this manual
Instruction Manual
InteliSENS DG2100 Dual Axis Laser Scanning
Diameter Gauge
Issue 1a
31 July 2019
Proton Products Co. Ltd.
10 Aylesbury End
Beaconsfield
Buckinghamshire HP9 1LW
England
www.protonproducts.com
Page 1 of 72
Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)

Advertisement

loading
Need help?

Need help?

Do you have a question about the DG2100 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Proton DG2100

Summary of Contents for Proton DG2100

  • Page 1 InteliSENS DG2100 Dual Axis Laser Scanning Diameter Gauge Issue 1a 31 July 2019 Proton Products Co. Ltd. 10 Aylesbury End Beaconsfield Buckinghamshire HP9 1LW England www.protonproducts.com Page 1 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 2 ACCESS LEVELS ..........................38 ..........39 TANDARD OMMUNICATIONS NTERFACES CAN- ....................... 39 BUS COMMUNICATIONS CAN-bus interface ............................39 CAN-bus LED indicator ..........................39 RS-232 C ......................... 40 OMMUNICATIONS Page 2 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 3 Reading a block of output parameters ......................60 Reading a continuous stream of a single output parameter ............... 60 Reading a continuous stream of a block of output parameters ..............61 Page 3 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 4 ONTACT DETAILS FOR ENQUIRIES SALES AND SERVICE ............................72 EB SITE ......................... 72 NQUIRIES AND SALES ..........................72 ERVICE ENQUIRIES ............72 ANUAL FEEDBACK AND COPYRIGHT Page 4 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 5 (CE) ECLARATION OF ONFORMITY Proton Products International Limited declares that the equipment listed below fulfils the requirements of directive EMC: 2014/30/EU and Low Voltage: 2014/35/EU. The following standards were applied: Radio -⁠ ETSI EN 300 328 V2.1.1 (2016-⁠ 1 1)
  • Page 6 The DG2100 measures objects or cables up to 100 mm in diameter, by a non-contact method. The gauge contains a dual-axis optical scanning system and a processing circuit to produce diameter and statistical data.
  • Page 7 RS-232*, RS-422, RS-485, CAN-bus**, Ethernet *An optional RS-232-to-USB converter cable is available for connection to USB equipped computers. **CAN-bus protocol is proprietary and reserved for connection to other Proton Products equipment such as a CDI4 interface display unit. Page 7 of 72...
  • Page 8 (requires PI feedback controller option) Fast Fourier Transform analysis for amplitude and frequency of periodic diameter variations SMFD Single Measurement Flaw Detection (Lump and Neck detection) Page 8 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 9 IMENSIONAL RAWINGS Page 9 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 10 Logic and speed pulse inputs, relay outputs, optional analogue input, optional PI feedback controller I/O CAN-bus communications interface and DC power input Gauge head mounting holes Page 10 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 11 DB9 industrial bus port. • Comes as a pair for connecting to either type A or type B terminated network cables. Proton part number 00041MC048 Page 11 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 12 Requires the PI feedback controller interface option (00047MC061) to be installed. Proton part number 00054SW011 Single Measurement Flaw Detection (SMFD) • High-speed lump and neck flaw detection. Proton part number 00054SW014 Page 12 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 13 Select the required length of DB25 cable from below. Proton part number 00041MC730 DB25 “INTERFACE” port to PSU-BOB-DG, Terminal Strip-DIN cable Length / m Proton part number 00041CT003 00041CT005 00041CT010 00041CT020 00041CT030 Page 13 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 14 Measured objects threaded through the optical gate cavity must be secured against contact with the optical windows or catching upon the gauge body. For cable production line applications, Proton Products can supply optional adjustable cable guides for securing the passage of a cable through the optical gate cavity.
  • Page 15 NSTALLATION SEQUENCE Unpack the gauge and check for missing accessories and shipping damage. Mechanical installation: 1. Mount the gauge securely on a user supplied mount or on an optional Proton Products height stand. Electrical installation: 1. Install earth connections.
  • Page 16 NSTALLATION The gauge must be securely mounted by its base to a fixed surface. It can either be secured to an end user supplied mount or to an optional Proton Products adjustable height stand. • Optimum measurement accuracy is achieved if the object is centred in the optical gate cavity.
  • Page 17 Installation on the adjustable height stand Proton Products can supply an optional HST3 adjustable height stand which can position the measurement axis of the gauge. The height can be adjusted by releasing the adjusting screws. 1. Mark and drill four holes into the floor for securing the base of height stand (appropriate floor mounting hardware is to be supplied by the end-user).
  • Page 18 CAN-bus extension cable. • The remote CDI4 interface display unit can also power DC powered gauges through a CAN- bus port connected power supply. Page 18 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 19 1. Connect the remote CDI4 interface display unit to the CAN/POWER connector using a CAN- bus extension cable. 2. Connect an optional PSU-CAN mains power supply unit to the second CAN-bus port on the remote CDI4 interface display unit. Page 19 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 20 REG.GND Power supply ground (0 V) +24V +24 V power supply Ensure that the cable shield is connected to this Shield via the plug shield connection. Page 20 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 21 Powering off the gauge The gauge has no power switch; it may be powered off by switching off or disconnecting the power supply to the unit. Page 21 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 22 1. Press the “Click to calibrate touch screen” message during gauge power on to access the screen calibration function. 2. Tap the screen as directed, the screen will be calibrated. Page 22 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 23 - Y error (Y diameter – Preset Y diameter) Press the button to access the function menu page. Press the button to advance to “Home Page 3”. Page 23 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 24 - Position of last neck flaw - Neck flaw count Press the button to access the function menu page. Press the button to advance to “Home Page 5”. Page 24 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 25 Press the button to reset above length to zero. Press the button to access the function menu page. Press the button to return to “Home Page 1”. Page 25 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 26 Press the button to return to the home page. Press the button to access the function menu page. Press the button to advance to the next page. Page 26 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 27 Press the button to return to the home page. Press the button to access the function menu page. Press the button to advance to the next page. Page 27 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 28 • SMFD (Single Scan Flaw Detection) is NOT available in “Helix” mode. Units: Metric; Imperial Metric: Millimetre (mm) and metre (m) measurement units. Imperial: Inch (in) and feet (ft) measurement units. Page 28 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 29 If the “Reference Average Time” is set to too short a duration (i.e. close to the time duration of the flaws), then the flaws will significantly affect the value of the “Reference Diameter” and may result in the detection of false flaws. Page 29 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 30 Setting a minimum “Start speed” prevents the SMFD function from logging flaws during line start-up and shutdown. Start length Setting a minimum “Length” prevents the SMFD function from logging flaws during line start-up and shutdown. Page 30 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 31 Do not forget to set to “OFF” to exit simulation mode and resume normal measurement operation. Dia compensation All measured diameter values are multiplied by this “Diameter Compensation” factor before display or reading through a communications interface. Page 31 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 32 • For bipolar outputs, the most negative measured error corresponds to a -10V output voltage. AOP response: Instant; Average. Instant: Analogue output voltage represents the value of each individual measurement. Average: Analogue output voltage represents the time averaged measured value. Page 32 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 33 Under average (lower limit); Over X (upper limit); Under X (lower limit); Over Y (upper limit); Under Y (lower limit); Over ovality (upper limit); Window Dirty. Page 33 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 34 Preset: Use the fixed “Preset speed” value for the line speed. Pulse: Determine the line speed from the pulse input. Analogue: Determine the line speed from the analogue input voltage. Page 34 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 35 - CDI4 software version. - CDI4 software issue date. Press the button to return to the home page. Press the button to access the function menu page. Page 35 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 36 - Count down of the remaining statistics time or length until the next statistics result. Press the button to return to the home page. Press the button to access the function menu page. Page 36 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 37 - FFT peak value. - FFT sampling window remaining time. Press the button to return to the home page. Press the button to access the function menu page. Page 37 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 38 The Home pages 2, 3, 4, 5 can be set to be displayed or hidden by selecting “TRUE” or “FALSE”. It is necessary to unlock the relevant pages before their parameters can be set via the CDI4 interface. Page 38 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 39 This CAN-bus interface is fitted as standard. It operates independently of the other communications interfaces and may be accessed at the same time as them. The CAN-bus interface uses a proprietary Proton Products protocol. It is exclusively used to communicate between the unit and other Proton Products modules. The unit automatically detects connection to other modules and configures the bus appropriately;...
  • Page 40 The SLP RS-232 data format is: Number of data bits Parity Number of stop bits Flow control Default baud rate None None 115200 bit / s Page 40 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 41 Example 1: To read the diameter, send the following ASCII string to the gauge: A<CR> For a 05.000mm object diameter, the gauge will respond with the following ASCII string: A05000<CR><LF> Page 41 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 42 Example 2: To set the “Control mode” to “Run”, send any ONE of the following ASCII strings to the gauge: k00008 k8<CR> k8<LF> k8<CR><LF> Page 42 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 43 <CR> <LF> Start Gauge Position Carriage Line Diameter Status Units Axis character type in gate Return Feed DG1030, DG2030, 05.000 Gauge Metric DG1060 +10% (millimetres) DG2060 Page 43 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 44 Ethernet LED indicator LED status Indication Continuous green Online and connected Ethernet communications Flashing green Online but not connected Continuous red Critical link failure Flashing red Connection timeout Page 44 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 45 Ensure that the cable shield is connected to this via the plug shield connection. PROFIBUS LED indicator LED status Indication i-BUS Continuous green Online PROFIBUS communications Continuous red Communication error Extinguished No communication Page 45 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 46 Ensure that the cable shield is connected to this via the plug shield connection. PROFINET LED indicator LED status Indication i-BUS Continuous green Online PROFINET communications Continuous red Communication error Extinguished No communication Page 46 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 47 Ensure that the cable shield is connected to this via the plug shield connection. EtherNet / IP LED indicator LED status Indication i-BUS Continuous green Online EtherNet / IP communications Continuous red Communication error Extinguished No communication Page 47 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 48 LECTRICAL NTERFACES PEED PULSE INPUT The speed pulse input may be connected to a line speed gauge (such as a Proton Products SL or SLR series non-contact laser speed and length gauge). Measured line speed input is required for: •...
  • Page 49 The analogue input and its ground reference are isolated from earth. Specification Minimum Typical Maximum Units Input voltage measurement range Input voltage absolute range Input-to-earth voltage kΩ Input resistance Page 49 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 50 • For 24V signals (such as from a PLC), the power dissipation in the 820Ω resistor can be reduced by connecting another 820Ω in series between the pull-up signal source and logic input. Page 50 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 51 Range/Remark 0=OK No reading 1=No Reading 0=OK No object 1=No Object 0=OK Lens dirty 1=Lens Dirty 0=OK Line speed too low for helix mode 1=Too Low Page 51 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 52 0=OK Line speed too high for helix mode 1=Too High 0=OK Gauge overheat 1=Gauge overheat 0=OK External alarm 1 1=Alarm 0=OK External alarm 2 1=Alarm Page 52 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 53 If the relay contacts are used to switch inductive loads, then suppressors must be fitted to clamp voltage spikes. Specification Minimum Typical Maximum Units DC voltage between contacts Contact-to-earth voltage Current Ω On resistance (at a current of 10mA) Page 53 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 54 Analogue outputs and their shared ground reference are isolated from earth. • Analogue outputs are short circuit proof. Specification Minimum Typical Maximum Units Output voltage Output-to-earth voltage kΩ Load resistance Page 54 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 55 PIN input to earth voltage kΩ PIN input impedance POUT output voltage POUT output voltage (absolute forced) POUT output to earth voltage POUT output current Ω POUT output impedance Page 55 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 56 In this configuration, the PI feedback controller output voltage is added to a fixed control voltage from a potentiometer or PLC via the auxiliary control input on the extruder or capstan driver. The fixed Page 56 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 57 The system cannot function if R2 > 5 × R1 since the maximum control range will be < 10%, which is normally not sufficient. Page 57 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 58 Low < +3 V; High > +10.5 LIN1 Logic inputs Logic input 1 V; Max ±30V REG.GND Power supply Power supply ground (0 V) +24V Power supply +24 V power supply Shield Page 58 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 59 Use the following request format to read a contiguous block of input parameter values: Request ?[Input parameter number][Space][Number of parameters]<CR><LF> format Response [Input parameter value]<CR><LF> format Only consecutive parameter values may be requested in a block parameter request. Page 59 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 60 For a data transfer rate of 1200 bit / s and a data length of seven 8-bit characters per parameter value, approximately 10 individual parameter values can be transferred per second. Page 60 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 61 The data stream can be terminated by sending an escape character to the gauge (ASCII code decimal 27 or the ‘Esc’ key or the ‘Ctrl’’[‘ key combination on a PC keyboard). Page 61 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 62 ODBUS PARAMETER ACCESS PROTOCOL This protocol provides access to individual parameters or blocks of parameters and is typically used in a production environment where the Proton Products instrument is connected to a computer, Modbus connected PLC or similar device. The parameters consist of 16-bit words (DW) and are divided into input and output groups: •...
  • Page 63 DW20 Preset Y upper limit 1=0.01um/0.01mil 0~20000000 50000 DW21 DW22 Preset Y lower limit 1=0.01um/0.01mil 0~20000000 50000 DW23 DW24 Preset Z upper limit 1=0.01um/0.01mil 0~20000000 50000 Page 63 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 64 0=Active low; 1=Active The polarity of logic input 2 high Relays 0=Gauge OK;1=Over all limit; 2=Under all DW50 Relay 1 function limit;3=Flaw;4=Lump;5 =Neck, 6=Over Average Upper Page 64 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 65 DW62 P gain 1=1% 0~100 Analogue O/P Analogue O/P 1 0=Average ;1=X;2=Y;3 =Z;4=Ovality;5=Averag DW63 e error;6=X error;7=Y error;8=Z error;9=Ovaity error; Analogue O/P 2 Analogue O/P 3 Page 65 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 66 CAN BUS baud rate ther=500 0=4800;1=9600;2=192 DW85 RS232 baud rate 00;3=38400;4=115200 0=Modbus;1=Proton;2= DW86 RS232 protocol SLP;3=Print 0=Modbus;1=Proton;2= DW87 RS422/RS485 protocol 0=4800;1=9600;2=192 DW88 RS422/RS485 baud rate 00;3=38400;4=115200; 5=250K;6=500K;7=1M Page 66 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 67 Zero of analogue O/P1 DW120 Gain of analogue O/P2 10000 DW121 Zero of analogue O/P2 DW122 Gain of analogue O/P3 10000 DW123 Zero of analogue O/P3 DW124 Page 67 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 68 Zero of analogue input DW127 Parameter Group Number 1~50; 0 is not used 1=Load parameters from specified DW128 Parameter Group Control group;2=Save current parameters to specified group DW129 Page 68 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 69 External Alarm 1 0=OK,1=Alarm External Alarm 2 0=OK,1=Alarm Average diameter/Envelop 1=0.01um{mil} 0~20000000 X diameter 1=0.01um{mil} 0~20000000 Y diameter 1=0.01um{mil} 0~20000000 Z diameter 1=0.01um{mil} 0~20000000 DW10 Ovality 1=0.01um{mil} 0~20000000 Page 69 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 70 Length 1=0.001m{1=0.001ft} DW43 Statistics Normal distribution 0=No;1=Yes DW44 Not used SPC is available 0=No;1=Yes DW45 Statistics remain time 1=1s{1=1m{ft}} 0~65535 DW46 Standard deviation 1=0.01um{mil} 0~20000000 DW47 Page 70 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 71 IP address for ETH xx.xx.xx.xx DW65 DW66 IP address for iBUS xx.xx.xx.xx DW67 DW68 Sub net Mask xx.xx.xx.xx DW69 DW70 Gateway xx.xx.xx.xx DW71 DW72 Gauge temperature 1=0.1℃ Page 71 of 72 Proton Products InteliSENS DG2100 Diameter Gauge Instruction Manual (Issue 1a)
  • Page 72 Proton Products is not responsible for consequential or incidental damage related to the provision or use of the information contained in this manual. • The information contained in this manual is the property of Proton Products and may not be circulated or distributed to third parties. •...

This manual is also suitable for:

00054mc006